CN102896488A - Flexible pressing production line equipment - Google Patents
Flexible pressing production line equipment Download PDFInfo
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- CN102896488A CN102896488A CN2012104234324A CN201210423432A CN102896488A CN 102896488 A CN102896488 A CN 102896488A CN 2012104234324 A CN2012104234324 A CN 2012104234324A CN 201210423432 A CN201210423432 A CN 201210423432A CN 102896488 A CN102896488 A CN 102896488A
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Abstract
The invention relates to flexible pressing production line equipment. The equipment comprises a workbench, a travelling mechanism, a pressing mechanism and a hydraulic station, wherein the workbench is installed on the ground by foundation bolts, a travelling roller in the travelling mechanism is installed on a travelling track which is arranged on the workbench to form rolling connection, a running path is parallel to the workbench, one side of the upper part of the travelling mechanism is connected with the pressing mechanism by a bolt, and the other side of the upper part is connected with the hydraulic station by a bolt and is arranged with the pressing mechanism in parallel. The equipment adopts a flexible design, so that the stroke of a hydraulic cylinder is large, the equipment can be applied to workpieces at different heights within an allowed range and has strong applicability, production efficiency can be greatly improved, and safety guarantee is provided for production on a large scale. The flexible pressing production line equipment is reasonable in structure design and has safe and reliable performance, the service life of the equipment is effectively prolonged, the equipment is not limited for pressing of a bearing and a gear of a speed reducing device be, can be extendedly applied to assembly of a relevant product, and has much obvious application effect.
Description
Technical field
The present invention relates to a kind of apparatus for production line that press-fits, particularly a kind of flexible press apparatus for production line.
Background technology
At present, main reductor manufacturing enterprise adopts manual types more in the assembling of bearing in reduction gears and gear both at home and abroad, and production efficiency is low, assembly quality can't guarantee, because misoperation usually can cause damage and the industrial accident of workpiece.The enterprise that abroad has also adopts special-purpose rotation positioning equipment, but this type of device-specific is strong, the scope of application is little, equipment funds drop into height, return rate is low.
Therefore, provide a kind of with low cost, applicability is strong, reasonable in design, easy to operate, performance safety is reliable, production efficiency is high is used for the flexible press apparatus for production line of the assemblings such as bearing in reduction gears and gear, becomes one of these those skilled in the art problem anxious to be addressed.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, provide a kind of with low cost, applicability is strong, reasonable in design, easy to operate, performance safety is reliable, production efficiency is high is used for the flexible press apparatus for production line of the assemblings such as bearing in reduction gears and gear.
The technical solution adopted in the present invention is for achieving the above object: a kind of flexible press apparatus for production line is characterized in that this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on the ground by foundation bolt; Walking roller in the described walking mechanism is installed in the walking track top that workbench arranges, and forming rolls connects, and running orbit is parallel with workbench; Described walking mechanism top one side is bolted the press-loading device bottom, and walking mechanism top opposite side is bolted the Hydraulic Station bottom and installs side by side with press-loading device.
Described workbench comprises work top, table top baffle plate, supporting leg, walking track installing plate and mounting base; Described work top is bolted respectively with table top baffle plate and supporting leg and fixes; Described table top baffle plate is bolted in the screwed hole that is fixed on the setting of work top top; Described supporting leg top is bolted and is fixed on the work top bottom; Described walking track installing plate is bolted and is fixed between supporting leg and the mounting base; Described mounting base is bolted with the track installing plate of walking and fixes.
Described walking mechanism comprises walking carriage, walking track, walking track installation pressing plate, road wheel, road wheel installing plate, road wheel backplate, directive wheel, directive wheel installing plate, movable motor, movable motor installing plate, walking gear, walking gear fixed bolster, walking rack, walking rack backplate, walking drag chain, walking dee and walking carry inductive switch.Described chassis is bolted with road wheel installing plate, directive wheel installing plate, movable motor installing plate, walking drag chain one end, Hydraulic Station, rotation extremely keeps off and the rotating shaft mounting flange is fixed; Described walking track is installed in walking track installing plate top; Described walking track installation pressing plate is bolted and is fixed on walking track installing plate top; Described road wheel is positioned in the pin-and-hole that the road wheel installing plate arranges by self bearing pin, and is bolted fixing; Described road wheel installing plate is positioned the chassis side by the seam that arranges, and is bolted fixing; Described road wheel backplate is bolted and is fixed on walking track top; Described directive wheel is positioned in the pin-and-hole that the directive wheel installing plate arranges by self bearing pin, and is bolted fixing; Described directive wheel installing plate is bolted and is fixed on the walking carriage top; Described movable motor is bolted and is fixed on movable motor installing plate side; Described movable motor installing plate is bolted and is fixed on the walking carriage top; Described walking gear passes through the centre bore location and installation on the movable motor shaft; Described walking gear fixed bolster is bolted and is fixed on the movable motor shaft; Described walking rack is fastened on walking track installing plate top by the pin-and-hole bolt; Described walking rack backplate is bolted and is fixed on walking track installing plate top; Described walking drag chain one end is bolted on the walking carriage top, and the other end is bolted in the walking dee; Described walking dee is bolted and is fixed on walking track top; Described walking carry inductive switch is bolted on walking track top.
Described press-loading device comprises hydraulic cylinder, press-loading head, C shape frame, C shape frame end section cover plate, regulate double-screw bolt, regulate the double-screw bolt gland, axle sleeve, the slip flat key, thrust bearing, the thrust bearing support set, Compress Spring, the Compress Spring support set, slide block, rotating shaft, C shape frame bottom mounting flange, the felt collar oil sealing, the rotating shaft mounting flange, lower press-loading head, the brake guard shield, the bolt cylinder, bolt cylinder installing rack, the brake installing plate, the brake briquetting, the brake guide pin bushing, brake briquetting bearing pin, the brake axis of guide, the dead gear of rotation and operating grip.Described hydraulic cylinder is fastened on C shape top of the trellis by the seam bolt; Described press-loading head is fixedly mounted on the external screw thread that hydraulic cylinder piston rod end section arranges by self internal thread; Described C shape frame is bolted installs hydraulic cylinder, C shape frame end section cover plate, C shape frame bottom mounting flange, by centre bore location and installation axle sleeve; Described C shape frame end section cover plate is bolted and is installed in C shape top of the trellis; Described adjusting double-screw bolt passes through from the body contour location and installation at the rotating shaft center top; Described adjusting double-screw bolt gland is installed in the rotating shaft top by center screw; Described axle sleeve is installed in C shape frame centre bore and rotating shaft external diameter by self shape localization; Described slip flat key is bolted in the keyway that is fixed on the rotating shaft setting; Described thrust bearing passes through the centre bore location and installation at the rotating shaft external diameter; Described thrust bearing support set passes through the centre bore location and installation at the rotating shaft external diameter, the thrust bearing bottom; Described Compress Spring is installed in the rotating shaft external diameter by centre bore, thrust axis bearing sleeve bottom; Described Compress Spring support set is installed in the rotating shaft external diameter by centre bore, the Compress Spring bottom; Described slide block is installed in by the center screw thread and regulates on the double-screw bolt, and the slotted hole that places Compress Spring support set bottom and rotating shaft to arrange; Rotating shaft is threaded connection fixed installation and regulates double-screw bolt gland and rotating shaft mounting flange, be bolted the slip flat key is installed, regulate double-screw bolt by the internal diameter location and installation, by external diameter location and installation axle sleeve, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set; Described C shape frame bottom mounting flange is mounted on C shape frame bottom by the external diameter bolt; Described felt collar oil sealing is installed in the circular groove of C shape frame mounting flange setting; Described rotating shaft mounting flange is bolted by the centre bore location and is fixed on rotating shaft bottom and walking carriage top; Described lower press-loading head by the external diameter location and installation under C shape frame in the hole; Described brake guard shield is bolted and is fixed on the walking carriage top; Described bolt cylinder is bolted set bolt cylinder installing rack; Described bolt cylinder installing rack passes through hole construction bolt cylinder, is bolted to be fixed in the brake guide pin bushing; Described brake installing plate is bolted the fixed guide axle by the hole position brake axis of guide, is bolted and is fixed on rotating shaft mounting flange top; Described brake briquetting passes through the pin-and-hole location and installation in brake briquetting bearing pin; Described brake guide pin bushing is bolted set bolt cylinder installing rack, the hole location and installation in the brake axis of guide, hole location and installation brake briquetting bearing pin; Described brake briquetting bearing pin is by external diameter location and installation brake briquetting and brake guide pin bushing; The described brake axis of guide is bolted fixing by the location, hole of brake installing plate; The dead gear of described rotation is threaded connection fixing by the location, hole of walking carriage; Described operating grip is bolted and is fixed on C shape top of the trellis side.
Described Hydraulic Station comprises hydraulic pump, hydraulic valve bank and fuel tank; Described hydraulic pump is bolted at top of oil-tank; Described hydraulic valve bank is bolted and is fixed on top of oil-tank; The fuel tank bottom of described Hydraulic Station is bolted the walking carriage top that is fixedly mounted in the walking mechanism.
The invention has the beneficial effects as follows: this equipment has been filled up the blank of domestic and international correlation technique; improved production efficiency; reduce reductor and made the production cost of manufacturer; ensured production safety; make manufacturer's manufacturing production high quality of products for reductor guarantee is provided; be the scale of reductor product, solid foundation has been established in modularization production.This device structure is reasonable in design, performance safety is reliable.The roller that the walking mechanism bottom arranges arranges matched in clearance with the walking track, can effectively reduce the vibrations that press-loading device produces in the equipment use procedure and pass to the walking track, has greatly prolonged the service life of equipment, and has greatly saved processing cost.This equipment press-fits that C shape frame can be along moving up perpendicular to the press-loading device direction in the process, and this mechanism is compact, simple and direct, attractive in appearance, so that all pressure assembling forces are released in the C shape frame fully, impacts so that walking mechanism is avoided the power that hydraulic cylinder produces in press-fiting process.The workbench length that is provided with is large, and press mounting structure can move along the workbench direction with walking mechanism, and workpiece press-fits does not affect the material loading that has press-fited good workpiece discharging and do not press-fited workpiece in the process.Simultaneously, owing to this equipment adopts flexible design, hydraulic cylinder travel is large, can satisfy the workpiece of the differing heights in the allowed band, and applicability is strong, can greatly enhance productivity and decrease safent accident, and maximized is more value of enterprise's creation.This equipment is not limited only to the assembling of reductor and uses, and can extend in the assembling application of Related product the same highly significant of beneficial effect.This equipment processing and manufacturing is simple, low production cost, and production efficiency is high; Be convenient to processing and manufacturing, assembling, transportation, installation, and easy to maintenance.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is structure schematic side view of the present invention;
Fig. 3 is structure schematic top plan view of the present invention;
Fig. 4 is along A-A to cross-sectional schematic among Fig. 1 of the present invention;
Fig. 5 is along B-B to cross-sectional schematic among Fig. 1 of the present invention;
Fig. 6 is along C-C to cross-sectional schematic among Fig. 1 of the present invention;
Fig. 7 is along D-D to cross-sectional schematic among Fig. 3 of the present invention;
Fig. 8 is along E-E to cross-sectional schematic among Fig. 3 of the present invention;
Among the figure:
Workbench:
The 1-1 work top, 1-2 table top baffle plate, 1-3 supporting leg, 1-4 walking track installing plate, 1-5 mounting base.
Walking mechanism:
2-1 walking carriage, the 2-2 track of walking, 2-3 walking track is installed pressing plate, the 2-4 road wheel, 2-5 road wheel installing plate, 2-6 road wheel backplate, the 2-7 directive wheel, 2-8 directive wheel installing plate, 2-9 movable motor, 2-10 movable motor installing plate, 2-11 walking gear, 2-12 walking gear fixed bolster, 2-13 walking rack, 2-14 walking rack backplate, the 2-15 drag chain of walking, the 2-16 dee of walking, 2-17 walking carry inductive switch.
Press-loading device:
The 3-1 hydraulic cylinder, 3-2 press-loading head, 3-3 C shape frame, 3-4 C shape frame end section cover plate, 3-5 regulates double-screw bolt, and 3-6 regulates the double-screw bolt gland, the 3-7 axle sleeve, 3-8 slip flat key, 3-9 thrust bearing, 3-10 thrust bearing support set, 3-11 Compress Spring, 3-12 Compress Spring support set, the 3-13 slide block, 3-14 rotating shaft, 3-15 C shape frame bottom mounting flange, 3-16 felt collar oil sealing, 3-17 rotating shaft mounting flange, press-loading head under the 3-18, the 3-19 guard shield that brakes, 3-20 bolt cylinder, 3-21 bolt cylinder installing rack, the 3-22 installing plate that brakes, the 3-23 briquetting that brakes, the 3-24 guide pin bushing that brakes, 3-25 brake briquetting bearing pin, the 3-26 axis of guide that brakes, the dead gear of 3-27 rotation, 3-28 operating grip.
Hydraulic Station:
The 4-1 hydraulic pump, 4-2 hydraulic valve bank, 4-3 fuel tank.
The applied product of the present invention:
The 5-1 reductor.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to according to the specific embodiment provided by the invention, structure, details are as follows for feature:
Such as Fig. 1-shown in Figure 8, a kind of flexible press apparatus for production line, this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on the ground by foundation bolt; Walking roller in the described walking mechanism is installed in the walking track top that workbench arranges, and forming rolls connects, and running orbit is parallel with workbench; Described walking mechanism top one side is bolted press-loading device, and walking mechanism top opposite side is bolted Hydraulic Station and press-loading device is installed side by side.
Described workbench comprises work top 1-1, table top baffle plate 1-2, supporting leg 1-3, walking track installing plate 1-4 and mounting base 1-5; At different levels with bolts.Described work top 1-1 is bolted with table top baffle plate 1-2 and supporting leg 1-3 and fixes; Described table top baffle plate 1-2 is bolted and is fixed on work top 1-1 top; Described supporting leg 1-3 top is bolted and is fixed on work top 1-1 bottom; Described walking track installing plate 1-4 is bolted and is fixed between supporting leg 1-3 and the mounting base 1-5; Described mounting base 1-5 is bolted with the track installing plate 1-4 that walks and fixes.
Setting and the effect characteristics of each parts are as follows in this device:
Work top 1-1 is processed by standard plate, and workpiece is provided with screw and the through hole of installing with related components, the table top of place work piece during as this equipment work.
Table top baffle plate 1-2 is formed by the standard plate system of cutting, and processing is simple, and is with low cost; Be bolted and be fixed on the work top edge, be used for limiting workpiece at the position of work top, handled easily.
Supporting leg 1-3 is welded by rectangle square tube and sheet material, have the advantages such as good rigidly, quality is light, outward appearance is beautiful, upper and lower surface arranges mounting flange, and upper mounting flange is bolted with work top 1-1 and fixes, and lower mounting flange is bolted with the track installing plate 1-4 that walks and is connected.
Walking track installing plate 1-4 is formed by the standard plate system of cutting, and establishes via hole in the plate, is bolted upper surface and is connected with supporting leg 1-3, and lower surface is connected with base plate.
Mounting base 1-5 is formed by the standard plate system of cutting, and is bolted upper surface and walking track installing plate 1-4 fixed installation.
Described walking mechanism comprises that walking carriage 2-1, walking track 2-2, walking track are installed pressing plate 2-3, road wheel 2-4, road wheel installing plate 2-5, road wheel backplate 2-6, directive wheel 2-7, directive wheel installing plate 2-8, movable motor 2-9, movable motor installing plate 2-10, walking gear 2-10, walking gear fixed bolster 2-12, walking rack 2-13, walking rack backplate 2-14, walking drag chain 2-15, dee 2-16 and walking carry inductive switch 2-17 walk; At different levels with bolts.Described walking carriage 2-1 is bolted with road wheel installing plate 2-5, directive wheel installing plate 2-8, movable motor installing plate 2-10, walking drag chain 2-15 one end, fuel tank 4-3 bottom, rotation and extremely keeps off fixedly 3-17 of 3-27 and rotating shaft mounting flange; Described walking track 2-2 is installed in the walking track pressing plate 2-3 top is installed; Described walking track installation pressing plate 2-3 is bolted and is fixed on walking track installation pressing plate 2-3 top; Described road wheel 2-4 is positioned in the pin-and-hole that road wheel installing plate 2-5 arranges by self bearing pin, and is bolted fixing; Described road wheel installing plate 2-5 is positioned walking carriage 2-1 side by the seam that arranges, and is bolted fixing; Described road wheel backplate 2-6 is bolted and is fixed on walking track 2-2 top; Described directive wheel 2-7 is positioned in the pin-and-hole that directive wheel installing plate 2-8 arranges by self bearing pin, and is bolted fixing; Described directive wheel installing plate 2-8 is bolted and is fixed on walking carriage 2-1 top; Described movable motor 2-9 is bolted and is fixed on movable motor installing plate 2-10 side; Described movable motor installing plate 2-10 is bolted and is fixed on walking carriage 2-1 top; Described walking gear 2-11 passes through the centre bore location and installation at movable motor 2-9 shaft; Described walking gear fixed bolster 2-12 is bolted and is fixed on the movable motor 2-9 shaft; Described walking rack 2-13 is fastened on the walking track by the pin-and-hole bolt pressing plate 2-3 top is installed; Described walking rack backplate 2-14 is bolted and is fixed on walking track installation pressing plate 2-3 top; Described walking drag chain 2-15 one end is bolted on walking carriage 2-1 top, and the other end is bolted among the walking dee 2-16; Described walking dee 2-16 is bolted and is fixed on walking track 2-2 top; Described walking carry inductive switch 2-17 is bolted on walking track 2-2 top.
Setting and the effect characteristics of each parts are as follows in this device:
Walking carriage 2-1 rectangular steel plates is provided with installing hole and mounting-positioning holes etc.Be connected and fixed each correlated parts by pin-and-hole location and bolt.
Walking track 2-2 selection standard H shaped steel is processed through straightening, guarantees the linearity of walking.Be bolted and be fixed on walking track installing plate 1-4 top.
The walking track is installed pressing plate 2-3, and standard plate flame cutting stock is provided with bolt mounting holes, is bolted to be fixed on walking track installing plate 1-4 top, is used for being fixed walking track 2-2.
Road wheel 2-4 is the commercially available prod, has the carrying height, rotates the characteristics such as flexible; By the central shaft location, bolt is fastened among the road wheel installing plate 2-5, and 2-1 provides support for walking carriage.
Road wheel installing plate 2-5 is rectangle side's plate, is provided with installing hole and positioning spigot, and by centre bore location and installation road wheel 2-4, bolt is fixed, and in walking carriage 2-1 side, bolt is fixed by the seam location and installation.
Road wheel backplate 2-6 is steel plate bending spare, is bolted to be fixed on walking track 2-2 top, can prevent effectively that foreign material from dropping on walking track 2-2 top, affects walking carriage 2-1 motion.
Directive wheel 2-7 is the commercially available prod, has the carrying height, rotates the characteristics such as flexible; By the central shaft location, bolt is fastened among the directive wheel installing plate 2-8, leads for the walking that provides of walking carriage 2-1, and guarantees the walking carriage orbital motion.
Directive wheel installing plate 2-8 is rectangular steel plates, is provided with installing hole, by hole location and installation directive wheel 2-7, is bolted fixingly, is bolted and is fixed on walking carriage 2-1 top.
Movable motor 2-9 is the commercially available prod,, be bolted and be fixed on movable motor installing plate 2-10 side, for walking carriage 2-1 walking provides power.
Movable motor installing plate 2-10 is plate welding structure, is provided with installing hole, and the side is bolted fixedly movable motor 2-9, and the underrun bolt is fastened on walking carriage 2-1 top.
Walking gear 2-11 adopts and is standard tooth form, be provided with the mounting center hole, cooperate installation by centre bore with the movable motor axle, the flank of tooth increases its toughness and hardness through heat treatment, improve service life, cooperate walking rack 2-13 to use, be used for rotatablely moving of movable motor 2-9 output is converted into rectilinear motion.
Walking gear fixed bolster 2-12 is toroidal, is bolted with movable motor 2-9 shaft to be connected, and is used for walking gear 2-11 in the axial location of movable motor 2-9 shaft.
Walking rack 2-13 adopts standard tooth form, is fastened on walking track installing plate 1-4 top by the pin-and-hole bolt, cooperates walking gear 2-11 to use, and is used for rotatablely moving of movable motor 2-9 output is converted into rectilinear motion
Walking rack backplate 2-14 is the sheet material bending part, is bolted to be fixed on walking track installing plate 1-4 top, can prevent effectively that foreign material from dropping on walking rack 2-13 top, destroys walking gear 2-13 engagement, affects transmission.
Walking drag chain 2-15 is the commercially available prod; the characteristics such as it is high to have carrying, durable in use, an end is bolted and is fixed on walking carriage 2-1 top; one end is bolted and is fixed among the walking dee 2-16, is used for walking carriage 2-1 protection power cable and signal cable when moving back and forth.
Walking dee 2-16 is steel plate bending spare, is bolted to be fixed on walking track installing plate 1-4 top, provides accessible track for walking drag chain 2-15 moves back and forth.
The characteristics such as walking carry inductive switch 2-17 is the commercially available prod, has the detection sensitivity height, and is durable in use are bolted and are fixed on walking track 2-2 top, are used for preventing the carry of walking carriage 2-1.
Described press-loading device comprises hydraulic cylinder 3-1, press-loading head 3-2, C shape frame 3-3, the C shape frame end cover plate 3-4 of section, regulate double-screw bolt 3-5, regulate double-screw bolt gland 3-6, axle sleeve 3-7, slip flat key 3-8, thrust bearing 3-9, thrust bearing support set 3-10, Compress Spring 3-11, Compress Spring support set 3-12, slide block 3-13, rotating shaft 3-14, C shape frame bottom mounting flange 3-15, felt collar oil sealing 3-16, rotating shaft mounting flange 3-17, lower press-loading head 3-18, brake guard shield 3-19, bolt cylinder 3-20, bolt cylinder installing rack 3-21, brake installing plate 3-22, brake briquetting 3-23, brake guide pin bushing 3-24, brake briquetting bearing pin 3-25, brake axis of guide 3-26, rotation dead gear 3-27 and operating grip 3-28; At different levels with bolts.Described hydraulic cylinder 3-1 is fastened on C shape frame 3-3 top by the seam bolt; Described press-loading head 3-2 is fixedly mounted on the external screw thread that hydraulic cylinder 3-1 piston rod end arranges by self internal thread; Described C shape frame 3-3 is bolted hydraulic cylinder 3-1, the C shape frame end cover plate 3-4 of section, C shape frame bottom mounting flange 3-15 is installed, by centre bore location and installation axle sleeve 3-7; The described C shape frame end cover plate 3-4 of section is bolted and is installed in C shape frame 3-3 top; Described adjusting double-screw bolt 3-5 passes through from the body contour location and installation at top, rotating shaft 3-14 center; Described adjusting double-screw bolt gland 3-6 is installed in rotating shaft 3-14 top by center screw; Described axle sleeve 3-7 is installed in C shape frame 3-3 centre bore and rotating shaft 3-14 external diameter by self shape localization; Described slip flat key 3-8 is bolted in the keyway that is fixed on rotating shaft 3-14 setting; Described thrust bearing 3-9 passes through the centre bore location and installation at rotating shaft 3-14 external diameter; Described thrust bearing support set 3-10 passes through the centre bore location and installation at rotating shaft 3-14 external diameter, thrust bearing 3-9 bottom; Described Compress Spring 3-11 is installed in rotating shaft 3-14 external diameter by centre bore, thrust bearing support set 3-10 bottom; Described Compress Spring support set 3-12 is installed in rotating shaft 3-14 external diameter by centre bore, Compress Spring 3-11 bottom; Described slide block 3-13 is installed in by the center screw thread and regulates on the double-screw bolt 3-5, and the slotted hole that places Compress Spring support set 3-12 bottom and rotating shaft 3-14 to arrange; Rotating shaft 3-14 is threaded connection fixed installation and regulates double-screw bolt gland 3-6 and rotating shaft mounting flange 3-17, be bolted slip flat key 3-8 is installed, regulate double-screw bolt 3-5 by the internal diameter location and installation, by external diameter location and installation axle sleeve 3-7, thrust bearing 3-9, thrust bearing support set 3-10, Compress Spring 3-11, Compress Spring support set 3-12; Described C shape frame bottom mounting flange 3-15 is mounted on C shape frame 3-3 bottom by the external diameter bolt; Described felt collar oil sealing 3-16 is installed in the circular groove of C shape frame mounting flange 3-15 setting; Described rotating shaft mounting flange 3-17 is bolted by the centre bore location and is fixed on rotating shaft 3-14 bottom and walking carriage 2-1 top; Described lower press-loading head 3-18 by the external diameter location and installation under C shape frame 3-3 in the hole; Described brake guard shield 3-19 is bolted and is fixed on walking carriage 2-1 top; Described bolt cylinder 3-20 is bolted set bolt cylinder installing rack 3-21; Described bolt cylinder installing rack 3-21 passes through hole construction bolt cylinder 3-20, is bolted to be fixed among the brake guide pin bushing 3-24; Described brake installing plate 3-22 locates by the hole, is bolted fixing brake axis of guide 3-26, is bolted and is fixed on rotating shaft mounting flange 3-17 top; Described brake briquetting 3-23 passes through the pin-and-hole location and installation in brake briquetting bearing pin 3-25; Described brake guide pin bushing 3-24 is bolted set bolt cylinder installing rack 3-21, the hole location and installation in brake axis of guide 3-26, hole location and installation brake briquetting bearing pin 3-25; Described brake briquetting bearing pin 3-25 is by external diameter location and installation brake briquetting 3-23 and brake guide pin bushing 3-24; Described brake axis of guide 3-26 is bolted fixing by the location, hole of brake installing plate 3-22; Described rotation extremely keeps off 3-27 by the location, hole of walking carriage 2-1, is threaded connection fixing; Described operating grip 3-28 is bolted and is fixed on C shape frame 3-3 top-side.
Setting and the effect characteristics of each parts are as follows in this device:
Hydraulic cylinder 3-1 commercially available prod, it is high to have a carrying, good stability, the characteristics such as durable in use, tailpiece of the piston rod arranges screw thread and mounting flange, provides power for equipment press-fits.
Press-loading head 3-2 adopts the 45# steel, and the surface increases its toughness and hardness through heat treatment, improves service life, is provided with screwed hole of centre, is threaded connection in the screw thread that is fixed on the setting of hydraulic cylinder 3-1 tailpiece of the piston rod.
C shape frame 3-3 is the device core part, be C type structure, adopt high-strength steel sheet and cylinder welding to form, and reinforcement is set guarantees its rigidity, one side roof part and bottom are equipped with mounting flange and central through hole are arranged, the opposite side top is provided with hydraulic cylinder 3-1 mounting flange, and the bottom is provided with the installation through hole of lower press-loading head 3-18.By the hole lower press-loading head 3-18 cooperate to be installed, to be bolted with all the other correlated parts and to be connected.
The C shape frame end cover plate 3-4 of section is bolted and is fixed on C shape frame 3-3 one side roof part.Can prevent effectively that dust and foreign material from falling into wherein impact and using.
Regulate double-screw bolt 3-5 one end and flange is set and operates spanner with flat mouthful, the other end arranges foreign minister's screw thread.Regulate double-screw bolt 3-5 by rotation, can effectively change the relative position with Compress Spring support set 3-12, the effective output of corresponding change Compress Spring 3-11 guarantees the optimum state of C shape frame 3-3.
Regulating double-screw bolt gland 3-6 is circular ring structure, cooperates installation by screwed hole of centre with the external screw thread that rotating shaft 3-14 top arranges.Be used for axial location and regulate double-screw bolt 3-5.
The characteristics such as axle sleeve 3-7 is the commercially available prod, has oil-free lubrication, and frictional force is little, and is durable in use.By the centre bore location and installation on rotating shaft 3-14 external diameter, by the external diameter location and installation in C shape frame 3-3.
Slip flat key 3-8 adopts the 45# steel through Overheating Treatment, be bolted and be fixed in the set keyway of rotating shaft 3-14, for moving axially at rotating shaft 3-14, thrust axis bearing sleeve 3-10 provides guiding, when guaranteeing to regulate double-screw bolt 3-5, only vertically motion in rotating shaft 3-14 of thrust axis bearing sleeve 3-10.
The characteristics such as thrust bearing 3-9 is the commercially available prod, has the carrying height, and is durable in use are used for carrying C shape frame 3-3 and the axial force of add-on parts on rotating shaft 3-14 thereof.
Thrust bearing support set 3-10 is circular ring structure, be provided with keyway, by the internal diameter location and installation in rotating shaft 3-14, end face is that thrust bearing 3-9 provides support on it, the support force of bottom surface carrying Compress Spring 3-11, keyway by be fixed on rotating shaft 3-14 in slip flat key 3-8 cooperates assurance it moves along a straight line at rotating shaft 3-14.
The characteristics such as Compress Spring 3-11 is the commercially available prod, has the carrying height, and is durable in use are installed on the rotating shaft 3-14 external diameter thrust bearing support set 3-10 bottom surface by centralized positioning.Be used for balance C shape frame 3-3 and the axial force of add-on parts on rotating shaft 3-14 thereof.
Compress Spring support set 3-12 is circular ring structure, is provided with draw-in groove, by the internal diameter location and installation on rotating shaft 3-14 external diameter, Compress Spring 3-11 bottom surface.
Slide block 3-13 is provided with screwed hole of centre, be threaded connection to be fixed on and regulate in the double-screw bolt 3-5 external screw thread, in the oval through hole that rotating shaft 3-14 arranges, by rotating adjustment adjusting double-screw bolt 3-5 it is moved axially along rotating shaft, thereby change Compress Spring 3-11 elongation and shortening.
Rotating shaft 3-14 adopts the Welding Structure of high strength pipe and round steel, is provided with keyway, and oval through hole and external screw thread etc. are used to C shape frame 3-3 and annex thereof that pivot is provided.
C shape frame bottom mounting flange 3-15 is provided with the felt collar oil seal groove,,, is bolted with C shape frame 3-3 bottom surface mounting flange and fixes in C shape frame 3-3 by the external diameter location and installation in rotating shaft 3-14 by the centre bore location and installation.
Felt collar oil sealing 3-16 is the commercially available prod, is installed in the felt collar oil seal groove of C shape frame bottom mounting flange 3-15 setting, can be effectively dustproof.
In rotating shaft 3-14 bottom, the underrun bolt is fastened on the upper end face of walking carriage 2-1 to rotating shaft mounting flange 3-17, is used for fixedly rotating shaft 3-14 by the centre bore location and installation.
Lower press-loading head 3-18 is circle T shape structure, by external diameter and face location and installation in the installing hole that C shape frame arranges.
Brake guard shield 3-19 is the sheet material bending part, is bolted to be fixedly mounted on the upper end face of walking carriage 2-1, can prevent effectively that dust and foreign material from falling into wherein impact and using.
Bolt cylinder 3-20 is the commercially available prod, is installed on the bolt cylinder installing rack 3-21 by self external screw thread, provides power for brake briquetting 3-23 compresses.
Bolt cylinder installing rack 3-21 is the sheet material bending part, by hole construction bolt cylinder 3-20, is bolted and is fixed among the brake guide pin bushing 3-24, is used for the set bolt cylinder.
Brake installing plate 3-22 is L-type, is bolted to be fixed on the rotating shaft mounting flange 3-17, by the centre bore location and installation 3-26 brake axis of guide.
Brake briquetting 3-23 is fixed among the brake guide pin bushing 3-24 by brake briquetting bearing pin 3-25, cooperates brake guide pin bushing 3-24 can compress C shape frame bottom mounting flange 3-15, can prevent C shape frame 3-3 rotation.
Brake guide pin bushing 3-24 is by the cooperate installation of hole with brake axis of guide 3-26.Be bolted set bolt cylinder installing rack 3-21.
Brake briquetting bearing pin 3-25 cooperates installation brake briquetting 3-23 by the hole, cooperates location and installation in brake installing plate 3-22 by the hole, and bolt is connected and fixed.
Brake axis of guide 3-26 cooperates by the hole and bolt is fixedly mounted on brake installing plate 3-22 top.For moving up and down, brake guide pin bushing 3-24 provides guiding.
The dead gear of rotation 3-27 is the long cylinder structure, and the top is provided with screw thread, is threaded connection to be fixed on walking carriage 2-1 top, is used for limiting the rotating range of C shape frame 3-3.
Operating grip 3-28 is Welding Structure, has the characteristics such as attractive in appearance, lightweight, is provided with function and selects display screen and device action button.Be bolted and be fixed on C shape frame 3-3 side roof part.
The setting of each parts and described Hydraulic Station comprise hydraulic pump 4-1 in this device, hydraulic valve bank 4-2 and fuel tank 4-3; At different levels all with bolts.Described hydraulic pump 4-1 is bolted at fuel tank 4-3 top; Described hydraulic valve bank 4-2 is bolted and is fixed on fuel tank 4-3 top; The bottom is bolted the walking carriage 2-1 top that is fixedly mounted in the walking mechanism.
The effect characteristics are as follows:
Hydraulic pump 4-1 is commercially available variable pump, has the characteristics such as stable, reliable; Be bolted and be fixed on fuel tank 4-3 top; Provide power for press-fiting.
Hydraulic valve bank 4-2 is the commercially available prod, by the stack of valve group, realizes corresponding function according to system requirements.Be bolted and be fixed on fuel tank 4-3 top, be connected with hydraulic pump 4-1 and hydraulic cylinder 3-1 by oil pipeline.
Fuel tank 4-3 is Welding Structure, and by installing hole and the hydraulic pump 4-1 that arranges, hydraulic valve bank 4-2 and walking carriage 2-1 bolt connect.
The applied product reductor of the present invention 5-1.
Operation principle and main structure:
Workbench: structure with bolts, processing and manufacturing is simple, and installation and transportation are convenient; Reasonably structural design can increase rigidity and the stability of whole equipment.
Walking mechanism: adopt gear drive, guaranteed transmission efficiency and speed (speed can reach 20m/min).
Press-loading device: can be quick for making things convenient for press-loading head, aim at accurately the workpiece that need to press-fit, this mechanism has adopted the rotatable scheme of press-loading device (to be provided with brake system, when guaranteeing that the press-loading head alignment pieces press-fits, C shape chord position is put fixing), when therefore lower press-loading head need to have certain distance (5mm) to guarantee not press-fit workpiece apart from work top, it is mobile arbitrarily on workbench that walking mechanism drives press-loading device, rotating shaft bearing radial force not in order to prevent from press-fiting workpiece, C shape frame must be able to axially rise along rotating shaft when press-fiting, make lower press-loading head touch work top, for guaranteeing the suffered radial load minimum of rotating shaft in the C shape frame uphill process, this mechanism has adopted scheme (the weight that can balance 99% of Compress Spring balance C shape frame own wt, and can be stepless adjustable), when press-fiting workpiece, when press-loading head touches workpiece surface, C shape frame namely can axially rise along rotating shaft, make lower press-loading head contact work top, this moment, pressure assembling force can become an internal force of C shape frame, the equipment that guaranteed is subjected to the impact of minimum external force in press-fiting process, thereby the raising stability of a system guarantees to press-fit quality, increases the service life etc.
Hydraulic Station: owing to press-fit the starting stage, the large pressure of flow is little, press-fits process, and the little pressure of flow is large, so hydraulic pump has adopted the form of variable pump, and the demand of realistic use, the stability that the equipment that guaranteed moves.
In a word, can satisfy the requirement that press-fits of maximum 400mm * 800mm * workpiece such as 1000mm reductor, the fastest 20m/min of running gear, frequency conversion is adjustable.This equipment is established autonomous control system, and the process that press-fits of whole equipment is controlled by manual pushbutton, each action interlocking, interlocking control.
This installs major parameter:
The maximum appearance and size 400mm * 800mm of workpiece * 1000mm;
Running gear walking maximal rate 20m/min;
Pressing machine running stroke 6m;
Press-fiting pressure is 5 tons, and 8 tons, 12 tons adjustable.
Can make as required all size, very convenient during application, reasonably structural design can be saved the commissioning test time greatly, effectively reduces production costs, and enhances productivity.
The major function of this equipment is as follows:
Reductor is placed on the workbench, and part to be press-fited is put into, and press-loading head is pressed into workpiece.
The technological process that is applied to various device operations is as follows:
The operator is placed on reductor on the workbench and (can places one or more), and put into part to be press-fited, then pressing the walking button moves to press-loading device near the reductor to be press-fited, pin successively the releasing of brake button, rotating C-shaped makes press-loading head aim at position to be press-fited, the releasing of brake button, put into part to be press-fited, press and press-fit button, press-loading head is pressed into self-return after press-fiting workpiece, and the last operation person presses the walking button press-loading device is moved near next reductor to be press-fited.
Above-mentioned with reference to embodiment to the detailed description that this flexible press apparatus for production line carries out, be illustrative rather than determinate; Therefore in the variation and the modification that do not break away under the general plotting of the present invention, should belong within protection scope of the present invention.
Claims (5)
1. a flexible press apparatus for production line is characterized in that this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on the ground by foundation bolt; Walking roller in the described walking mechanism is installed in the walking track top that workbench arranges, and forming rolls connects, and running orbit is parallel with workbench; Described walking mechanism top one side is bolted the press-loading device bottom, and walking mechanism top opposite side is bolted the Hydraulic Station bottom and installs side by side with press-loading device.
2. flexible press apparatus for production line according to claim 1 is characterized in that described workbench comprises work top, table top baffle plate, supporting leg, walking track installing plate and mounting base; Described work top is bolted respectively with table top baffle plate and supporting leg and fixes; Described table top baffle plate is bolted in the screwed hole that is fixed on the setting of work top top; Described supporting leg top is bolted and is fixed on the work top bottom; Described walking track installing plate is bolted and is fixed between supporting leg and the mounting base; Described mounting base is bolted with the track installing plate of walking and fixes.
3. flexible press apparatus for production line according to claim 1 is characterized in that described walking mechanism comprises walking carriage, walking track, walking track installation pressing plate, road wheel, road wheel installing plate, road wheel backplate, directive wheel, directive wheel installing plate, movable motor, movable motor installing plate, walking gear, walking gear fixed bolster, walking rack, walking rack backplate, walking drag chain, walking dee and walking carry inductive switch; Described chassis is bolted with road wheel installing plate, directive wheel installing plate, movable motor installing plate, walking drag chain one end, Hydraulic Station, rotation extremely keeps off and the rotating shaft mounting flange is fixed; Described walking track is installed in walking track installing plate top; Described walking track installation pressing plate is bolted and is fixed on walking track installing plate top; Described road wheel is positioned in the pin-and-hole that the road wheel installing plate arranges by self bearing pin, and is bolted fixing; Described road wheel installing plate is positioned the chassis side by the seam that arranges, and is bolted fixing; Described road wheel backplate is bolted and is fixed on walking track top; Described directive wheel is positioned in the pin-and-hole that the directive wheel installing plate arranges by self bearing pin, and is bolted fixing; Described directive wheel installing plate is bolted and is fixed on the walking carriage top; Described movable motor is bolted and is fixed on movable motor installing plate side; Described movable motor installing plate is bolted and is fixed on the walking carriage top; Described walking gear passes through the centre bore location and installation on the movable motor shaft; Described walking gear fixed bolster is bolted and is fixed on the movable motor shaft; Described walking rack is fastened on walking track installing plate top by the pin-and-hole bolt; Described walking rack backplate is bolted and is fixed on walking track installing plate top; Described walking drag chain one end is bolted on the walking carriage top, and the other end is bolted in the walking dee; Described walking dee is bolted and is fixed on walking track top; Described walking carry inductive switch is bolted on walking track top.
4. flexible press apparatus for production line according to claim 1 is characterized in that described press-loading device comprises hydraulic cylinder, press-loading head, C shape frame, C shape frame end section cover plate, regulate double-screw bolt, regulate the double-screw bolt gland, axle sleeve, the slip flat key, thrust bearing, the thrust bearing support set, Compress Spring, the Compress Spring support set, slide block, rotating shaft, C shape frame bottom mounting flange, the felt collar oil sealing, the rotating shaft mounting flange, lower press-loading head, the brake guard shield, the bolt cylinder, bolt cylinder installing rack, the brake installing plate, the brake briquetting, the brake guide pin bushing, brake briquetting bearing pin, the brake axis of guide, the dead gear of rotation and operating grip; Described hydraulic cylinder is fastened on C shape top of the trellis by the seam bolt; Described press-loading head is fixedly mounted on the external screw thread that hydraulic cylinder piston rod end section arranges by self internal thread; Described C shape frame is bolted installs hydraulic cylinder, C shape frame end section cover plate, C shape frame bottom mounting flange, by centre bore location and installation axle sleeve; Described C shape frame end section cover plate is bolted and is installed in C shape top of the trellis; Described adjusting double-screw bolt passes through from the body contour location and installation at the rotating shaft center top; Described adjusting double-screw bolt gland is installed in the rotating shaft top by center screw; Described axle sleeve is installed in C shape frame centre bore and rotating shaft external diameter by self shape localization; Described slip flat key is bolted in the keyway that is fixed on the rotating shaft setting; Described thrust bearing passes through the centre bore location and installation at the rotating shaft external diameter; Described thrust bearing support set passes through the centre bore location and installation at the rotating shaft external diameter, the thrust bearing bottom; Described Compress Spring is installed in the rotating shaft external diameter by centre bore, thrust axis bearing sleeve bottom; Described Compress Spring support set is installed in the rotating shaft external diameter by centre bore, the Compress Spring bottom; Described slide block is installed in by the center screw thread and regulates on the double-screw bolt, and the slotted hole that places Compress Spring support set bottom and rotating shaft to arrange; Rotating shaft is threaded connection fixed installation and regulates double-screw bolt gland and rotating shaft mounting flange, be bolted the slip flat key is installed, regulate double-screw bolt by the internal diameter location and installation, by external diameter location and installation axle sleeve, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set; Described C shape frame bottom mounting flange is mounted on C shape frame bottom by the external diameter bolt; Described felt collar oil sealing is installed in the circular groove of C shape frame mounting flange setting; Described rotating shaft mounting flange is bolted by the centre bore location and is fixed on rotating shaft bottom and walking carriage top; Described lower press-loading head by the external diameter location and installation under C shape frame in the hole; Described brake guard shield is bolted and is fixed on the walking carriage top; Described bolt cylinder is bolted set bolt cylinder installing rack; Described bolt cylinder installing rack passes through hole construction bolt cylinder, is bolted to be fixed in the brake guide pin bushing; Described brake installing plate is bolted the fixed guide axle by the hole position brake axis of guide, is bolted and is fixed on rotating shaft mounting flange top; Described brake briquetting passes through the pin-and-hole location and installation in brake briquetting bearing pin; Described brake guide pin bushing is bolted set bolt cylinder installing rack, the hole location and installation in the brake axis of guide, hole location and installation brake briquetting bearing pin; Described brake briquetting bearing pin is by external diameter location and installation brake briquetting and brake guide pin bushing; The described brake axis of guide is bolted fixing by the location, hole of brake installing plate; The dead gear of described rotation is threaded connection fixing by the location, hole of walking carriage; Described operating grip is bolted and is fixed on C shape top of the trellis side.
5. flexible press apparatus for production line according to claim 1 is characterized in that described Hydraulic Station comprises hydraulic pump, hydraulic valve bank and fuel tank; Described hydraulic pump is bolted at top of oil-tank; Described hydraulic valve bank is bolted and is fixed on top of oil-tank; The fuel tank bottom of described Hydraulic Station is bolted the walking carriage top that is fixedly mounted in the walking mechanism.
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| CN201210423432.4A CN102896488B (en) | 2012-10-30 | 2012-10-30 | Flexible pressing production line equipment |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143922A (en) * | 2013-03-08 | 2013-06-12 | 广西大学 | Lower cone component of thread fixed-stroke flexible assembling mechanism |
| CN103433739A (en) * | 2013-07-19 | 2013-12-11 | 燕山大学 | Method for assembling hydrocylinder by automatic production line |
| CN104907792A (en) * | 2015-06-23 | 2015-09-16 | 吴中区横泾博尔机械厂 | Full-automatic electrical material press-fitting machine |
| CN104907800A (en) * | 2015-06-23 | 2015-09-16 | 吴中区横泾博尔机械厂 | Material pressing device of pressing fit mechanism of fully-automatic electric material pressing fit machine |
| CN109352066A (en) * | 2018-11-16 | 2019-02-19 | 浙江卓逸铝业有限公司 | A kind of aluminum profile dissection transfer mechanism |
| CN110425039A (en) * | 2019-08-01 | 2019-11-08 | 马鞍山市常立发机械制造有限公司 | A kind of diesel engine of the agricultural machinery with balancer installation positioning accessory |
| CN113317224A (en) * | 2021-05-18 | 2021-08-31 | 上海其图科技发展有限公司 | Embedded equipment for animal husbandry animal step counting and positioning |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103143922A (en) * | 2013-03-08 | 2013-06-12 | 广西大学 | Lower cone component of thread fixed-stroke flexible assembling mechanism |
| CN103433739A (en) * | 2013-07-19 | 2013-12-11 | 燕山大学 | Method for assembling hydrocylinder by automatic production line |
| CN103433739B (en) * | 2013-07-19 | 2015-07-22 | 燕山大学 | Method for assembling hydrocylinder by automatic production line |
| CN104907792A (en) * | 2015-06-23 | 2015-09-16 | 吴中区横泾博尔机械厂 | Full-automatic electrical material press-fitting machine |
| CN104907800A (en) * | 2015-06-23 | 2015-09-16 | 吴中区横泾博尔机械厂 | Material pressing device of pressing fit mechanism of fully-automatic electric material pressing fit machine |
| CN109352066A (en) * | 2018-11-16 | 2019-02-19 | 浙江卓逸铝业有限公司 | A kind of aluminum profile dissection transfer mechanism |
| CN109352066B (en) * | 2018-11-16 | 2024-02-02 | 浙江卓逸铝业有限公司 | Aluminum profile cutting and transferring mechanism |
| CN110425039A (en) * | 2019-08-01 | 2019-11-08 | 马鞍山市常立发机械制造有限公司 | A kind of diesel engine of the agricultural machinery with balancer installation positioning accessory |
| CN113317224A (en) * | 2021-05-18 | 2021-08-31 | 上海其图科技发展有限公司 | Embedded equipment for animal husbandry animal step counting and positioning |
| CN113317224B (en) * | 2021-05-18 | 2022-05-10 | 上海其图科技发展有限公司 | Embedded equipment for animal husbandry animal step counting and positioning |
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| CN102896488B (en) | 2015-02-18 |
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Effective date of registration: 20171213 Address after: 300000 Jinnan Economic Development Zone, Jinnan District, Jinnan District, Tianjin (West District), No. 2, Hongkong street, No. 3 Patentee after: Tianjin New Mart Technology Development Co. Ltd. Address before: 300350 Tianjin City, Jinnan Economic Development Zone (Shanggang) Red Dragon Street No. 1 Patentee before: Tianjin Asset Machinery & Electronic Engineering Co., Ltd. |
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