CN102896488B - Flexible pressing production line equipment - Google Patents

Flexible pressing production line equipment Download PDF

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Publication number
CN102896488B
CN102896488B CN201210423432.4A CN201210423432A CN102896488B CN 102896488 B CN102896488 B CN 102896488B CN 201210423432 A CN201210423432 A CN 201210423432A CN 102896488 B CN102896488 B CN 102896488B
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China
Prior art keywords
walking
bolted
fixed
installation
rotating shaft
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CN201210423432.4A
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CN102896488A (en
Inventor
李康
李瑞恒
李俊杰
王庆伟
郭怀全
杜军锋
杨春旺
靳鹏巍
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Tianjin New Mart Technology Development Co. Ltd.
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Tianjin Asset Machinery & Electronic Engineering Co Ltd
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Priority to CN201210423432.4A priority Critical patent/CN102896488B/en
Publication of CN102896488A publication Critical patent/CN102896488A/en
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Abstract

The invention relates to flexible pressing production line equipment. The equipment comprises a workbench, a travelling mechanism, a pressing mechanism and a hydraulic station, wherein the workbench is installed on the ground by foundation bolts, a travelling roller in the travelling mechanism is installed on a travelling track which is arranged on the workbench to form rolling connection, a running path is parallel to the workbench, one side of the upper part of the travelling mechanism is connected with the pressing mechanism by a bolt, and the other side of the upper part is connected with the hydraulic station by a bolt and is arranged with the pressing mechanism in parallel. The equipment adopts a flexible design, so that the stroke of a hydraulic cylinder is large, the equipment can be applied to workpieces at different heights within an allowed range and has strong applicability, production efficiency can be greatly improved, and safety guarantee is provided for production on a large scale. The flexible pressing production line equipment is reasonable in structure design and has safe and reliable performance, the service life of the equipment is effectively prolonged, the equipment is not limited for pressing of a bearing and a gear of a speed reducing device be, can be extendedly applied to assembly of a relevant product, and has much obvious application effect.

Description

Flexible press apparatus for production line
Technical field
The present invention relates to one and press-fit apparatus for production line, particularly a kind of flexible press apparatus for production line.
Background technology
At present, both at home and abroad main reductor manufacturing enterprise adopts manual type more in the assembling of bearing in reduction gears and gear, and production efficiency lowly, assembly quality cannot ensure, because misoperation usually can cause damage and the industrial accident of workpiece.The enterprise abroad had also adopts special rotation positioning equipment, but this type of device-specific is strong, the scope of application is little, equipment funds input is high, return rate is low.
Therefore, there is provided a kind of with low cost, applicability is strong, reasonable in design, easy to operate, performance safety is reliable, production efficiency is high for the flexible press apparatus for production line of the assembling such as bearing in reduction gears and gear, becomes one of these those skilled in the art problem anxious to be addressed.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point, provide a kind of with low cost, applicability is strong, reasonable in design, easy to operate, performance safety is reliable, production efficiency is high for the flexible press apparatus for production line of the assembling such as bearing in reduction gears and gear.
The technical solution adopted in the present invention is for achieving the above object: a kind of flexible press apparatus for production line, it is characterized in that this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on ground by foundation bolt; Walking roller in described walking mechanism is arranged on the walking rail superior portion that workbench is arranged, and being formed rolls connects, and running orbit is parallel with workbench; Side, described walking mechanism top is bolted bottom press-loading device, and walking mechanism top opposite side is bolted bottom Hydraulic Station and installs side by side with press-loading device.
Described walking mechanism comprises walking carriage, walking track, walking track installation pressing plate, road wheel, road wheel installing plate, road wheel backplate, directive wheel, directive wheel installing plate, movable motor, movable motor installing plate, walking gear, walking gear fixed bolster, walking rack, walking rack backplate, walking drag chain, walking dee and walking carry inductive switch; Described walking carriage is bolted and extremely keeps off with road wheel installing plate, directive wheel installing plate, movable motor installing plate, walk drag chain one end, Hydraulic Station, rotation and rotating shaft mounting flange is fixed; Described walking track installation is at walking track installation plate top; Described walking track installation pressing plate is bolted and is fixed on walking track installation plate top; Described road wheel is positioned in the pin-and-hole of road wheel installing plate setting by self bearing pin, and is bolted fixing; Described road wheel installing plate is positioned walking carriage side by the seam arranged, and is bolted fixing; Described road wheel backplate is bolted and is fixed on walking track top; Described directive wheel is positioned in the pin-and-hole of directive wheel installing plate setting by self bearing pin, and is bolted fixing; Described directive wheel installing plate is bolted and is fixed on walking carriage top; Described movable motor is bolted and is fixed on movable motor installing plate side; Described movable motor installing plate is bolted and is fixed on walking carriage top; Described walking gear passes through centre bore location and installation on movable motor output shaft; Described walking gear fixed bolster is bolted and is fixed on movable motor output shaft; Described walking rack is fastened on walking track installation plate top by pin-and-hole bolt; Described walking rack backplate is bolted and is fixed on walking track installation plate top; Described walking drag chain one end is bolted on walking carriage top, and the other end is bolted in walking dee; Described walking dee is bolted and is fixed on walking track top; Described walking carry inductive switch is bolted on walking track top.
Described press-loading device comprises hydraulic cylinder, press-loading head, C shape frame, C shape frame closing panel, regulate stud, regulate stud gland, axle sleeve, slip flat key, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set, slide block, rotating shaft, mounting flange bottom C shape frame, felt collar oil sealing, rotating shaft mounting flange, lower press-loading head, brake guard shield, bolt cylinder, bolt cylinder mount frame, brake installing plate, brake briquetting, brake guide pin bushing, brake briquetting bearing pin, the brake axis of guide, rotate dead gear and operating grip, described hydraulic cylinder is fastened on C shape top of the trellis by seam bolt, described press-loading head is fixedly mounted on the external screw thread of hydraulic cylinder piston rod end portion setting by self internal thread, described C shape frame is bolted installs mounting flange bottom hydraulic cylinder, C shape frame closing panel, C shape frame, by centre bore location and installation axle sleeve, described C shape frame closing panel is bolted and is arranged on C shape top of the trellis, described adjustment stud passes through own profile location and installation at rotating shaft center top, described adjustment stud gland is arranged on rotating shaft top by center screw, described axle sleeve passes through own form location and installation at C shape frame centre bore and rotating shaft external diameter, described slip flat key is bolted in the keyway being fixed on rotating shaft setting, described thrust bearing passes through centre bore location and installation at rotating shaft external diameter, described thrust bearing support set passes through centre bore location and installation at rotating shaft external diameter, bottom thrust bearing, described Compress Spring is arranged on rotating shaft external diameter by centre bore, bottom thrust axis bearing sleeve, described Compress Spring support set is arranged on rotating shaft external diameter, bottom Compress Spring by centre bore, described slide block is arranged on by center screw thread and regulates on stud, and is placed in bottom Compress Spring support set and slotted hole that rotating shaft is arranged, rotating shaft is threaded connection fixed installation and regulates stud gland and rotating shaft mounting flange, be bolted and slip flat key is installed, stud is regulated, by external diameter location and installation axle sleeve, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set by internal diameter location and installation, bottom described C shape frame, mounting flange is mounted on bottom C shape frame by external diameter bolt, described felt collar oil sealing is installed in the circular groove of C shape frame mounting flange setting, described rotating shaft mounting flange is located through bolt by centre bore and is fastened on bottom rotating shaft and walking carriage top, described lower press-loading head passes through external diameter location and installation in C shape frame lower opening, described brake guard shield is bolted and is fixed on walking carriage top, described bolt cylinder is bolted set bolt cylinder mount frame, described bolt cylinder mount frame passing hole construction bolt cylinder, is bolted and is fixed in brake guide pin bushing, the described brake installing plate passing hole position brake axis of guide, is bolted fixed guide axle, is bolted and is fixed on rotating shaft mounting flange top, described brake briquetting is braking in briquetting bearing pin by pin-and-hole location and installation, described brake guide pin bushing is bolted set bolt cylinder mount frame, and hole location and installation is being braked in the axis of guide, hole location and installation brake briquetting bearing pin, described brake briquetting bearing pin is by external diameter location and installation brake briquetting and brake guide pin bushing, the described brake axis of guide, by the location, hole of brake installing plate, is bolted fixing, described rotation extremely keeps off is located by the hole of walking carriage, is threaded connection fixing, described operating grip is bolted and is fixed on C shape top of the trellis side.
Described workbench comprises work top, table top baffle plate, supporting leg, walking track installation plate and mounting base; Described work top connects respectively by bolt to be fixed with table top baffle plate and supporting leg; Described table top baffle plate is bolted in the screwed hole being fixed on the setting of work top top; Described supporting leg top is bolted and is fixed on bottom work top; Described walking track installation plate is bolted and is fixed between supporting leg and mounting base; Described mounting base is bolted to be fixed with track installation plate of walking.
Described Hydraulic Station comprises hydraulic pump, hydraulic valve bank and fuel tank; Described hydraulic pump is bolted at top of oil-tank; Described hydraulic valve bank is bolted and is fixed on top of oil-tank; The tank bottoms of described Hydraulic Station is bolted the walking carriage top be fixedly mounted in walking mechanism.
The invention has the beneficial effects as follows: this equipment has filled up the blank of domestic and international correlation technique; improve production efficiency; reduce the production cost of reductor manufacturer; ensure production safety; guarantee is provided for reductor manufacturer manufactures production high quality of products; for the scale of reductor product, modularized production has established solid foundation.This device structure is reasonable in design, performance safety is reliable.The roller that walking mechanism bottom is arranged arranges matched in clearance with walking track, can effectively reduce the vibrations that in equipment use process, press-loading device produces and pass to walking track, substantially prolongs the service life of equipment, and greatly save processing cost.This equipment press-fits C shape frame in process and can move up along perpendicular to press-loading device direction, and this mechanism is compact, simple and direct, attractive in appearance, and all pressure assembling forces are released in C shape frame completely, and walking mechanism is being press-fited in process from the power impact that hydraulic cylinder produces.The workbench length be provided with is large, and press mounting structure can move along workbench direction with walking mechanism, and workpiece press-fits in process does not affect the workpiece discharging press-fited and the material loading not press-fiting workpiece.Meanwhile, due to this equipment employing flexible design, hydraulic cylinder travel is large, can meet the workpiece of the differing heights in allowed band, and applicability is strong, can greatly enhance productivity and reduce security incident, and maximized is the more value of enterprise's creation.This equipment is not limited only to the assembling application of reductor, and can extend in the assembling application of Related product, the same highly significant of beneficial effect.This equipment processing and manufacturing is simple, low production cost, and production efficiency is high; Be convenient to processing and manufacturing, assembling, transport, installation, and easy to maintenance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is structure schematic side view of the present invention;
Fig. 3 is structure schematic top plan view of the present invention;
Fig. 4 is along A-A to cross-sectional schematic in Fig. 1 of the present invention;
Fig. 5 is along B-B to cross-sectional schematic in Fig. 1 of the present invention;
Fig. 6 is along C-C to cross-sectional schematic in Fig. 1 of the present invention;
Fig. 7 is along D-D to cross-sectional schematic in Fig. 3 of the present invention;
Fig. 8 is along E-E to cross-sectional schematic in Fig. 3 of the present invention;
In figure:
Workbench:
1-1 work top, 1-2 table top baffle plate, 1-3 supporting leg, 1-4 walking track installation plate, 1-5 mounting base.
Walking mechanism:
2-1 walking carriage, 2-2 walks track, and 2-3 walks track installation pressing plate, 2-4 road wheel, 2-5 road wheel installing plate, 2-6 road wheel backplate, 2-7 directive wheel, 2-8 directive wheel installing plate, 2-9 movable motor, 2-10 movable motor installing plate, 2-11 walking gear, 2-12 walking gear fixed bolster, 2-13 walking rack, 2-14 walking rack backplate, 2-15 walks drag chain, 2-16 walks dee, and 2-17 walks carry inductive switch.
Press-loading device:
3-1 hydraulic cylinder, 3-2 press-loading head, 3-3 C shape frame, 3-4 C shape frame closing panel, 3-5 regulates stud, 3-6 regulates stud gland, 3-7 axle sleeve, 3-8 slip flat key, 3-9 thrust bearing, 3-10 thrust bearing support set, 3-11 Compress Spring, 3-12 Compress Spring support set, 3-13 slide block, 3-14 rotating shaft, mounting flange bottom 3-15 C shape frame, 3-16 felt collar oil sealing, 3-17 rotating shaft mounting flange, press-loading head under 3-18, 3-19 brakes guard shield, 3-20 bolt cylinder, 3-21 bolt cylinder mount frame, 3-22 brakes installing plate, 3-23 brakes briquetting, 3-24 brakes guide pin bushing, 3-25 brake briquetting bearing pin, 3-26 brakes the axis of guide, 3-27 rotates dead gear, 3-28 operating grip.
Hydraulic Station:
4-1 hydraulic pump, 4-2 hydraulic valve bank, 4-3 fuel tank.
The product that the present invention applies:
5-1 reductor.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, to according to detailed description of the invention provided by the invention, structure, feature, details are as follows:
As Figure 1-Figure 8, a kind of flexible press apparatus for production line, this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on ground by foundation bolt; Walking roller in described walking mechanism is arranged on the walking rail superior portion that workbench is arranged, and being formed rolls connects, and running orbit is parallel with workbench; Side, described walking mechanism top is bolted press-loading device, and walking mechanism top opposite side is bolted Hydraulic Station and press-loading device is installed side by side.
Described workbench comprises work top 1-1, table top baffle plate 1-2, supporting leg 1-3, walking track installation plate 1-4 and mounting base 1-5; At different levels with bolts.Described work top 1-1 is bolted and fixes with table top baffle plate 1-2 and supporting leg 1-3; Described table top baffle plate 1-2 is bolted and is fixed on work top 1-1 top; Described supporting leg 1-3 top is bolted and is fixed on bottom work top 1-1; Described walking track installation plate 1-4 is bolted and is fixed between supporting leg 1-3 and mounting base 1-5; Described mounting base 1-5 is bolted and fixes with the track installation plate 1-4 that walks.
In this device the setting of each parts and action character as follows:
Work top 1-1 is processed by standard plate, and workpiece is provided with the screw and through hole installed with related components, the table top of place work piece when working as this equipment.
Table top baffle plate 1-2 is formed by the standard plate system of cutting, and processing is simple, with low cost; Be bolted and be fixed on work top edge, for limiting the position of workpiece at work top, handled easily.
Supporting leg 1-3 is welded by rectangular square tube and sheet material, there is the advantages such as good rigidly, quality is light, outward appearance is beautiful, upper and lower surface arranges mounting flange, and upper mounting flange is bolted to be fixed with work top 1-1, and lower mounting flange is bolted and is connected with the track installation plate 1-4 that walks.
Walking track installation plate 1-4 is formed by the standard plate system of cutting, and establish via hole in plate, be bolted upper surface and be connected with supporting leg 1-3, lower surface is connected with base plate.
Mounting base 1-5 is formed by the standard plate system of cutting, and is bolted upper surface and fixedly mounts with walking track installation plate 1-4.
Described walking mechanism comprises walking carriage 2-1, walking track 2-2, walking track installation pressing plate 2-3, road wheel 2-4, road wheel installing plate 2-5, road wheel backplate 2-6, directive wheel 2-7, directive wheel installing plate 2-8, movable motor 2-9, movable motor installing plate 2-10, walking gear 2-10, walking gear fixed bolster 2-12, walking rack 2-13, walking rack backplate 2-14, walking drag chain 2-15, walking dee 2-16 and walking carry inductive switch 2-17; At different levels with bolts.Described walking carriage 2-1 be bolted with road wheel installing plate 2-5, directive wheel installing plate 2-8, movable motor installing plate 2-10, walk drag chain 2-15 one end, fuel tank 4-3 bottom, rotate and extremely keep off 3-27 and rotating shaft mounting flange fixes 3-17; Described walking track 2-2 is arranged on walking track installation pressing plate 2-3 top; Described walking track installation pressing plate 2-3 is bolted and is fixed on walking track installation pressing plate 2-3 top; Described road wheel 2-4 is positioned in the pin-and-hole of road wheel installing plate 2-5 setting by self bearing pin, and is bolted fixing; Described road wheel installing plate 2-5 is positioned walking carriage 2-1 side by the seam arranged, and is bolted fixing; Described road wheel backplate 2-6 is bolted and is fixed on walking track 2-2 top; Described directive wheel 2-7 is positioned in the pin-and-hole of directive wheel installing plate 2-8 setting by self bearing pin, and is bolted fixing; Described directive wheel installing plate 2-8 is bolted and is fixed on walking carriage 2-1 top; Described movable motor 2-9 is bolted and is fixed on movable motor installing plate 2-10 side; Described movable motor installing plate 2-10 is bolted and is fixed on walking carriage 2-1 top; Described walking gear 2-11 passes through centre bore location and installation at movable motor 2-9 shaft; Described walking gear fixed bolster 2-12 is bolted and is fixed on movable motor 2-9 shaft; Described walking rack 2-13 is fastened on walking track installation pressing plate 2-3 top by pin-and-hole bolt; Described walking rack backplate 2-14 is bolted and is fixed on walking track installation pressing plate 2-3 top; Described walking drag chain 2-15 one end is bolted on walking carriage 2-1 top, and the other end is bolted in walking dee 2-16; Described walking dee 2-16 is bolted and is fixed on walking track 2-2 top; Described walking carry inductive switch 2-17 is bolted on walking track 2-2 top.
In this device the setting of each parts and action character as follows:
Walking carriage 2-1 rectangular steel plates, is provided with installing hole and mounting-positioning holes etc.To be located by pin-and-hole and bolt is connected and fixed each correlated parts.
Walking track 2-2 selection standard H profile steel, through straightening process, ensures the linearity of walking.Be bolted and be fixed on walking track installation plate 1-4 top.
Walking track installation pressing plate 2-3, the blanking of standard plate gas flame cuttiug, is provided with bolt mounting holes, is bolted and is fixed on walking track installation plate 1-4 top, for being fixed walking track 2-2.
Road wheel 2-4 is commercially available prod, has carrying high, rotates the features such as flexible; Located by central shaft, bolt is fastened in road wheel installing plate 2-5, for walking carriage 2-1 provides support.
Road wheel installing plate 2-5 is rectangle side's plate, is provided with installing hole and positioning spigot, and by centre bore location and installation road wheel 2-4, bolt is fixed, and by seam location and installation in walking carriage 2-1 side, bolt is fixed.
Road wheel backplate 2-6 is steel plate bending part, is bolted and is fixed on walking track 2-2 top, effectively can prevent foreign material from dropping on walking track 2-2 top, affect walking carriage 2-1 and move.
Directive wheel 2-7 is commercially available prod, has carrying high, rotates the features such as flexible; Located by central shaft, bolt is fastened in directive wheel installing plate 2-8, for the walking that provides of walking carriage 2-1 is led, ensures walking carriage orbital motion.
Directive wheel installing plate 2-8 is rectangular steel plates, is provided with installing hole, and passing hole location and installation directive wheel 2-7, is bolted fixing, is bolted and is fixed on walking carriage 2-1 top.
Movable motor 2-9 is commercially available prod, is bolted and is fixed on movable motor installing plate 2-10 side, for walking carriage 2-1 walking provides power.
Movable motor installing plate 2-10 is plate welding structure, is provided with installing hole, and side is bolted fixing movable motor 2-9, and underrun bolt is fastened on walking carriage 2-1 top.
Walking gear 2-11 adopts as standard tooth form, be provided with mounting center hole, to be coordinated with movable motor axle by centre bore and install, the flank of tooth increases its toughness and hardness through heat treatment, improve service life, coordinate walking rack 2-13 to use, the convert rotational motion for being exported by movable motor 2-9 is rectilinear motion.
Walking gear fixed bolster 2-12 is toroidal, is bolted and is connected with movable motor 2-9 output shaft, for the axial location of walking gear 2-11 at movable motor 2-9 output shaft.
Walking rack 2-13 adopts standard tooth form, is fastened on walking track installation plate 1-4 top by pin-and-hole bolt, and coordinate walking gear 2-11 to use, the convert rotational motion for being exported by movable motor 2-9 is rectilinear motion
Walking rack backplate 2-14 is sheet metal bending part, is bolted and is fixed on walking track installation plate 1-4 top, can effectively prevent foreign material from dropping on walking rack 2-13 top, destroys walking gear 2-13 engagement, affects transmission.
Walking drag chain 2-15 is commercially available prod; have and carry the features such as high, durable in use, one end is bolted and is fixed on walking carriage 2-1 top; one end is bolted and is fixed in walking dee 2-16, for walking carriage 2-1 protection power cable and signal cable when moving back and forth.
Walking dee 2-16 is steel plate bending part, is bolted and is fixed on walking track installation plate 1-4 top, provides accessible track for walking drag chain 2-15 moves back and forth.
The features such as walking carry inductive switch 2-17 is commercially available prod, has detection sensitivity high, durable in use, are bolted and are fixed on walking track 2-2 top, for preventing the carry of walking carriage 2-1.
Described press-loading device comprises hydraulic cylinder 3-1, press-loading head 3-2, C shape frame 3-3, C shape frame closing panel 3-4, regulate stud 3-5, regulate stud gland 3-6, axle sleeve 3-7, slip flat key 3-8, thrust bearing 3-9, thrust bearing support set 3-10, Compress Spring 3-11, Compress Spring support set 3-12, slide block 3-13, rotating shaft 3-14, mounting flange 3-15 bottom C shape frame, felt collar oil sealing 3-16, rotating shaft mounting flange 3-17, lower press-loading head 3-18, brake guard shield 3-19, bolt cylinder 3-20, bolt cylinder mount frame 3-21, brake installing plate 3-22, brake briquetting 3-23, brake guide pin bushing 3-24, brake briquetting bearing pin 3-25, brake axis of guide 3-26, rotate dead gear 3-27 and operating grip 3-28, at different levels with bolts.Described hydraulic cylinder 3-1 is fastened on C shape frame 3-3 top by seam bolt; Described press-loading head 3-2 is fixedly mounted on the external screw thread of hydraulic cylinder 3-1 piston rod end setting by self internal thread; Described C shape frame 3-3 is bolted and installs mounting flange 3-15 bottom hydraulic cylinder 3-1, C shape frame closing panel 3-4, C shape frame, by centre bore location and installation axle sleeve 3-7; Described C shape frame closing panel 3-4 is bolted and is arranged on C shape frame 3-3 top; Described adjustment stud 3-5 passes through own profile location and installation at rotating shaft 3-14 center top; Described adjustment stud gland 3-6 is arranged on rotating shaft 3-14 top by center screw; Described axle sleeve 3-7 passes through own form location and installation at C shape frame 3-3 centre bore and rotating shaft 3-14 external diameter; Described slip flat key 3-8 is bolted in the keyway being fixed on rotating shaft 3-14 setting; Described thrust bearing 3-9 passes through centre bore location and installation at rotating shaft 3-14 external diameter; Described thrust bearing support set 3-10 passes through centre bore location and installation at rotating shaft 3-14 external diameter, bottom thrust bearing 3-9; Described Compress Spring 3-11 is arranged on rotating shaft 3-14 external diameter by centre bore, bottom thrust bearing support set 3-10; Described Compress Spring support set 3-12 is arranged on rotating shaft 3-14 external diameter, bottom Compress Spring 3-11 by centre bore; Described slide block 3-13 is arranged on by center screw thread and regulates on stud 3-5, and is placed in bottom Compress Spring support set 3-12 and slotted hole that rotating shaft 3-14 is arranged; Rotating shaft 3-14 is threaded connection fixed installation and regulates stud gland 3-6 and rotating shaft mounting flange 3-17, be bolted and slip flat key 3-8 is installed, stud 3-5 is regulated, by external diameter location and installation axle sleeve 3-7, thrust bearing 3-9, thrust bearing support set 3-10, Compress Spring 3-11, Compress Spring support set 3-12 by internal diameter location and installation; Bottom described C shape frame, mounting flange 3-15 is mounted on bottom C shape frame 3-3 by external diameter bolt; Described felt collar oil sealing 3-16 is installed in the circular groove of C shape frame mounting flange 3-15 setting; Described rotating shaft mounting flange 3-17 is located through bolt by centre bore and is fastened on bottom rotating shaft 3-14 and walking carriage 2-1 top; Described lower press-loading head 3-18 passes through external diameter location and installation in C shape frame 3-3 lower opening; Described brake guard shield 3-19 is bolted and is fixed on walking carriage 2-1 top; Described bolt cylinder 3-20 is bolted set bolt cylinder mount frame 3-21; Described bolt cylinder mount frame 3-21 passing hole construction bolt cylinder 3-20, is bolted and is fixed in brake guide pin bushing 3-24; Described brake installing plate 3-22 passing hole location, is bolted fixing brake axis of guide 3-26, is bolted and is fixed on rotating shaft mounting flange 3-17 top; Described brake briquetting 3-23 is braking in briquetting bearing pin 3-25 by pin-and-hole location and installation; Described brake guide pin bushing 3-24 is bolted set bolt cylinder mount frame 3-21, and hole location and installation is being braked in axis of guide 3-26, hole location and installation brake briquetting bearing pin 3-25; Described brake briquetting bearing pin 3-25 is by external diameter location and installation brake briquetting 3-23 and brake guide pin bushing 3-24; Described brake axis of guide 3-26, by the location, hole of brake installing plate 3-22, is bolted fixing; Described rotation is extremely kept off 3-27 and is located by the hole of walking carriage 2-1, is threaded connection fixing; Described operating grip 3-28 is bolted and is fixed on C shape frame 3-3 top-side.
In this device the setting of each parts and action character as follows:
The features such as hydraulic cylinder 3-1 commercially available prod, has carrying high, good stability, durable in use, tailpiece of the piston rod arranges screw thread and mounting flange, provides power for equipment press-fits.
Press-loading head 3-2 adopts 45# steel, and surface increases its toughness and hardness through heat treatment, improves service life, is provided with screwed hole of centre, is threaded connection in the screw thread being fixed on the setting of hydraulic cylinder 3-1 tailpiece of the piston rod.
C shape frame 3-3 is device core part, C-shaped structure, high-strength steel sheet and cylinder welding is adopted to form, and reinforcement is set ensures its rigidity, one side roof part and bottom are equipped with mounting flange and have central through hole, opposite side top is provided with hydraulic cylinder 3-1 mounting flange, and bottom is provided with the installation through hole of lower press-loading head 3-18.Passing hole coordinates installs lower press-loading head 3-18, is bolted and is connected with all the other correlated parts.
C shape frame closing panel 3-4 is bolted and is fixed on C shape frame 3-3 mono-side roof part.Effectively can prevent dust and foreign material from falling into and wherein affect use.
Regulate stud 3-5 one end to arrange flange and the flat mouth of operation spanner, the other end arranges foreign minister's screw thread.Regulating stud 3-5 by rotating, effectively can change the relative position with Compress Spring support set 3-12, the effective output of corresponding change Compress Spring 3-11, ensure the optimum state of C shape frame 3-3.
Regulate stud gland 3-6 to be circular ring structure, the external screw thread arranged by screwed hole of centre and rotating shaft 3-14 top is coordinated to be installed.Stud 3-5 is regulated for axial location.
Axle sleeve 3-7 is commercially available prod, has oil-free lubrication, the features such as frictional force is little, durable in use.By centre bore location and installation on rotating shaft 3-14 external diameter, by external diameter location and installation in C shape frame 3-3.
Slip flat key 3-8 adopts 45# steel through Overheating Treatment, be bolted in the keyway be fixed on set by rotating shaft 3-14, guiding is provided for thrust axis bearing sleeve 3-10 moves axially at rotating shaft 3-14, when ensureing to regulate stud 3-5, thrust axis bearing sleeve 3-10 only moves vertically in rotating shaft 3-14.
The features such as thrust bearing 3-9 is commercially available prod, has carrying high, durable in use, for carrying C shape frame 3-3 and the axial force of add-on parts on rotating shaft 3-14 thereof.
Thrust bearing support set 3-10 is circular ring structure, be provided with keyway, by internal diameter location and installation in rotating shaft 3-14, on it, end face is that thrust bearing 3-9 provides support, the support force of bottom surface carrying Compress Spring 3-11, by coordinating with the slip flat key 3-8 be fixed in rotating shaft 3-14, keyway ensures that it moves along a straight line on rotating shaft 3-14.
The features such as Compress Spring 3-11 is commercially available prod, has carrying high, durable in use, are arranged on rotating shaft 3-14 external diameter by centralized positioning, thrust bearing support set 3-10 bottom surface.For balancing C shape frame 3-3 and the axial force of add-on parts on rotating shaft 3-14 thereof.
Compress Spring support set 3-12 is circular ring structure, is provided with draw-in groove, by internal diameter location and installation on rotating shaft 3-14 external diameter, and Compress Spring 3-11 bottom surface.
Slide block 3-13 is provided with screwed hole of centre, being threaded connection to be fixed on regulates in stud 3-5 external screw thread, in the oval through hole that rotating shaft 3-14 is arranged, regulate stud 3-5 that it can be made to move axially along rotating shaft by rotating adjustment, thus change Compress Spring 3-11 extend and shorten.
Rotating shaft 3-14 adopts the Welding Structure of high strength pipe and round steel, and be provided with keyway, oval through hole and external screw thread etc., for providing pivot for C shape frame 3-3 and annex thereof.
Bottom C shape frame, mounting flange 3-15 is provided with felt collar oil seal groove, by centre bore location and installation in rotating shaft 3-14, by external diameter location and installation in C shape frame 3-3, is bolted and fixes with C shape frame 3-3 bottom surface mounting flange.
Felt collar oil sealing 3-16 is commercially available prod, is arranged in the felt collar oil seal groove that bottom C shape frame, mounting flange 3-15 is arranged, can be effectively dust-proof.
Rotating shaft mounting flange 3-17 is by centre bore location and installation bottom rotating shaft 3-14, and underrun bolt is fastened on end face on walking carriage 2-1, for fixing rotating shaft 3-14.
Lower press-loading head 3-18 is circle T-shaped structure, in the installing hole arranged at C shape frame by external diameter and face location and installation.
Brake guard shield 3-19 is sheet metal bending part, and be bolted and be fixedly mounted on end face on walking carriage 2-1, can effectively prevent dust and foreign material from falling into wherein affects use.
Bolt cylinder 3-20 is commercially available prod, is arranged on bolt cylinder mount frame 3-21 by self external screw thread, provides power for brake briquetting 3-23 compresses.
Bolt cylinder mount frame 3-21 is sheet metal bending part, passing hole construction bolt cylinder 3-20, is bolted and is fixed in brake guide pin bushing 3-24, for set bolt cylinder.
Brake installing plate 3-22 is L-type, is bolted and is fixed on rotating shaft mounting flange 3-17, by the centre bore location and installation 3-26 brake axis of guide.
Brake briquetting 3-23 is fixed in brake guide pin bushing 3-24 by brake briquetting bearing pin 3-25, coordinates brake guide pin bushing 3-24 can compress mounting flange 3-15 bottom C shape frame, can prevent C shape frame 3-3 from rotating.
Brake guide pin bushing 3-24 passing hole was installed with coordinating of brake axis of guide 3-26.Be bolted set bolt cylinder mount frame 3-21.
Brake briquetting bearing pin 3-25 passing hole coordinates installs brake briquetting 3-23, and passing hole coordinates location and installation in brake installing plate 3-22, and bolt is connected and fixed.
Brake axis of guide 3-26 passing hole coordinates and bolt is fixedly mounted on brake installing plate 3-22 top.Guiding is provided for brake guide pin bushing 3-24 moves up and down.
Rotating dead gear 3-27 is long cylinder structure, and top is provided with screw thread, is threaded connection and is fixed on walking carriage 2-1 top, for limiting the rotating range of C shape frame 3-3.
The features such as operating grip 3-28 is Welding Structure, has attractive in appearance, lightweight, are provided with function and select display screen and device action button.Be bolted and be fixed on C shape frame 3-3 side roof part.
In this device, the setting of each parts and described Hydraulic Station comprise hydraulic pump 4-1, hydraulic valve bank 4-2 and fuel tank 4-3; At different levels all with bolts.Described hydraulic pump 4-1 is bolted at fuel tank 4-3 top; Described hydraulic valve bank 4-2 is bolted and is fixed on fuel tank 4-3 top; Bottom is bolted the walking carriage 2-1 top be fixedly mounted in walking mechanism.
Action character is as follows:
The features such as hydraulic pump 4-1 is commercially available variable pump, has stable, reliable; Be bolted and be fixed on fuel tank 4-3 top; Power is provided for press-fiting.
Hydraulic valve bank 4-2 is commercially available prod, is superposed, realize corresponding function according to system requirements by valve group.Be bolted and be fixed on fuel tank 4-3 top, be connected with hydraulic pump 4-1 and hydraulic cylinder 3-1 by oil pipeline.
Fuel tank 4-3 is Welding Structure, is connected with hydraulic pump 4-1, hydraulic valve bank 4-2 and walking carriage 2-1 bolt by the installing hole arranged.
The product reductor 5-1 that the present invention applies.
Operation principle and main structure:
Workbench: structure with bolts, processing and manufacturing is simple, and installation and transportation are convenient; Rational structural design can increase rigidity and the stability of whole equipment.
Walking mechanism: adopt gear drive, ensure that transmission efficiency and speed (speed can reach 20m/min).
Press-loading device: can be quick for convenience of press-loading head, aim at the workpiece needing to press-fit accurately, mechanism have employed the rotatable scheme of press-loading device and (is provided with brake system, when ensureing that press-loading head alignment pieces press-fits, C shape rack position is fixed), therefore press-loading head distance work top is descended to need certain distance (5mm) when can ensure not press-fit workpiece, walking mechanism drives press-loading device movement arbitrarily on the table, in order to when preventing from press-fiting workpiece, rotating shaft does not bear radial load, when press-fiting, C shape frame axially must rise along rotating shaft, lower press-loading head is made to touch work top, minimum for ensureing the radial load in C shape frame uphill process suffered by rotating shaft, the scheme that mechanism have employed Compress Spring balance C shape frame own wt (can balance the weight of 99%, and can be stepless adjustable), when press-fiting workpiece, when press-loading head touches workpiece surface, namely C shape frame axially can rise along rotating shaft, lower press-loading head is made to contact work top, now pressure assembling force can become an internal force of C shape frame, ensure that equipment is press-fiting the impact by minimum external force in process, thus the raising stability of a system, guarantee press-fits quality, increase the service life.
Hydraulic Station: owing to press-fiting the starting stage, the large pressure of flow is little, press-fits process, and the little pressure of flow is large, so hydraulic pump have employed the form of variable pump, the demand of realistic use, the stability that the equipment that ensure that runs.
In a word, what can meet the workpiece such as maximum 400mm × 800mm × 1000mm reductor press-fits requirement, the fastest 20m/min of running gear, and frequency conversion is adjustable.This equipment establishes autonomous control system, and the process that press-fits of whole equipment is controlled by manual pushbutton, and each action interlocking, interlocking control.
This device major parameter:
Workpiece maximum appearance and size 400mm × 800mm × 1000mm;
Running gear walking maximal rate 20m/min;
Pressing machine running stroke 6m;
Press-fiting pressure is 5 tons, 8 tons, and 12 tons adjustable.
Can make all size as required, very convenient during application, rational structural design can save the commissioning test time greatly, effectively reduces production cost, enhances productivity.
The major function of this equipment is as follows:
Reductor is placed on the table, and part to be press-fited is put into, press-loading head press-in workpiece.
The technological process being applied to various equipment operating is as follows:
Reductor is placed and (can be placed one or more) on the table by operator, and put into part to be press-fited, then press walking button press-loading device to be moved near reductor to be press-fited, pin releasing of brake button successively, rotating C-shaped frame makes press-loading head aim at position to be press-fited, releasing of brake button, put into part to be press-fited, press and press-fit button, press-loading head is pressed into self-return after press-fiting workpiece, and last operation person presses walking button and moved to by press-loading device near next reductor to be press-fited.
Above-mentioned detailed description of carrying out this flexible press apparatus for production line with reference to embodiment is illustrative instead of determinate; Therefore in the change do not departed under general plotting of the present invention and amendment, should belong within protection scope of the present invention.

Claims (3)

1. a flexible press apparatus for production line, is characterized in that this equipment is connected to form by workbench, walking mechanism, press-loading device and Hydraulic Station; Described workbench is installed on ground by foundation bolt; Walking roller in described walking mechanism is arranged on the walking rail superior portion that workbench is arranged, and being formed rolls connects, and running orbit is parallel with workbench; Side, described walking mechanism top is bolted bottom press-loading device, and walking mechanism top opposite side is bolted bottom Hydraulic Station and installs side by side with press-loading device;
Described walking mechanism comprises walking carriage, walking track, walking track installation pressing plate, road wheel, road wheel installing plate, road wheel backplate, directive wheel, directive wheel installing plate, movable motor, movable motor installing plate, walking gear, walking gear fixed bolster, walking rack, walking rack backplate, walking drag chain, walking dee and walking carry inductive switch; Described walking carriage is bolted and extremely keeps off with road wheel installing plate, directive wheel installing plate, movable motor installing plate, walk drag chain one end, Hydraulic Station, rotation and rotating shaft mounting flange is fixed; Described walking track installation is at walking track installation plate top; Described walking track installation pressing plate is bolted and is fixed on walking track installation plate top; Described road wheel is positioned in the pin-and-hole of road wheel installing plate setting by self bearing pin, and is bolted fixing; Described road wheel installing plate is positioned walking carriage side by the seam arranged, and is bolted fixing; Described road wheel backplate is bolted and is fixed on walking track top; Described directive wheel is positioned in the pin-and-hole of directive wheel installing plate setting by self bearing pin, and is bolted fixing; Described directive wheel installing plate is bolted and is fixed on walking carriage top; Described movable motor is bolted and is fixed on movable motor installing plate side; Described movable motor installing plate is bolted and is fixed on walking carriage top; Described walking gear passes through centre bore location and installation on movable motor output shaft; Described walking gear fixed bolster is bolted and is fixed on movable motor output shaft; Described walking rack is fastened on walking track installation plate top by pin-and-hole bolt; Described walking rack backplate is bolted and is fixed on walking track installation plate top; Described walking drag chain one end is bolted on walking carriage top, and the other end is bolted in walking dee; Described walking dee is bolted and is fixed on walking track top; Described walking carry inductive switch is bolted on walking track top;
Described press-loading device comprises hydraulic cylinder, press-loading head, C shape frame, C shape frame closing panel, regulate stud, regulate stud gland, axle sleeve, slip flat key, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set, slide block, rotating shaft, mounting flange bottom C shape frame, felt collar oil sealing, rotating shaft mounting flange, lower press-loading head, brake guard shield, bolt cylinder, bolt cylinder mount frame, brake installing plate, brake briquetting, brake guide pin bushing, brake briquetting bearing pin, the brake axis of guide, rotate dead gear and operating grip, described hydraulic cylinder is fastened on C shape top of the trellis by seam bolt, described press-loading head is fixedly mounted on the external screw thread of hydraulic cylinder piston rod end portion setting by self internal thread, described C shape frame is bolted installs mounting flange bottom hydraulic cylinder, C shape frame closing panel, C shape frame, by centre bore location and installation axle sleeve, described C shape frame closing panel is bolted and is arranged on C shape top of the trellis, described adjustment stud passes through own profile location and installation at rotating shaft center top, described adjustment stud gland is arranged on rotating shaft top by center screw, described axle sleeve passes through own form location and installation at C shape frame centre bore and rotating shaft external diameter, described slip flat key is bolted in the keyway being fixed on rotating shaft setting, described thrust bearing passes through centre bore location and installation at rotating shaft external diameter, described thrust bearing support set passes through centre bore location and installation at rotating shaft external diameter, bottom thrust bearing, described Compress Spring is arranged on rotating shaft external diameter by centre bore, bottom thrust axis bearing sleeve, described Compress Spring support set is arranged on rotating shaft external diameter, bottom Compress Spring by centre bore, described slide block is arranged on by center screw thread and regulates on stud, and is placed in bottom Compress Spring support set and slotted hole that rotating shaft is arranged, rotating shaft is threaded connection fixed installation and regulates stud gland and rotating shaft mounting flange, be bolted and slip flat key is installed, stud is regulated, by external diameter location and installation axle sleeve, thrust bearing, thrust bearing support set, Compress Spring, Compress Spring support set by internal diameter location and installation, bottom described C shape frame, mounting flange is mounted on bottom C shape frame by external diameter bolt, described felt collar oil sealing is installed in the circular groove of C shape frame mounting flange setting, described rotating shaft mounting flange is located through bolt by centre bore and is fastened on bottom rotating shaft and walking carriage top, described lower press-loading head passes through external diameter location and installation in C shape frame lower opening, described brake guard shield is bolted and is fixed on walking carriage top, described bolt cylinder is bolted set bolt cylinder mount frame, described bolt cylinder mount frame passing hole construction bolt cylinder, is bolted and is fixed in brake guide pin bushing, the described brake installing plate passing hole position brake axis of guide, is bolted fixed guide axle, is bolted and is fixed on rotating shaft mounting flange top, described brake briquetting is braking in briquetting bearing pin by pin-and-hole location and installation, described brake guide pin bushing is bolted set bolt cylinder mount frame, and hole location and installation is being braked in the axis of guide, hole location and installation brake briquetting bearing pin, described brake briquetting bearing pin is by external diameter location and installation brake briquetting and brake guide pin bushing, the described brake axis of guide, by the location, hole of brake installing plate, is bolted fixing, described rotation extremely keeps off is located by the hole of walking carriage, is threaded connection fixing, described operating grip is bolted and is fixed on C shape top of the trellis side.
2. flexible press apparatus for production line according to claim 1, is characterized in that described workbench comprises work top, table top baffle plate, supporting leg, walking track installation plate and mounting base; Described work top connects respectively by bolt to be fixed with table top baffle plate and supporting leg; Described table top baffle plate is bolted in the screwed hole being fixed on the setting of work top top; Described supporting leg top is bolted and is fixed on bottom work top; Described walking track installation plate is bolted and is fixed between supporting leg and mounting base; Described mounting base is bolted to be fixed with track installation plate of walking.
3. flexible press apparatus for production line according to claim 1, is characterized in that described Hydraulic Station comprises hydraulic pump, hydraulic valve bank and fuel tank; Described hydraulic pump is bolted at top of oil-tank; Described hydraulic valve bank is bolted and is fixed on top of oil-tank; The tank bottoms of described Hydraulic Station is bolted the walking carriage top be fixedly mounted in walking mechanism.
CN201210423432.4A 2012-10-30 2012-10-30 Flexible pressing production line equipment Active CN102896488B (en)

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CN103433739B (en) * 2013-07-19 2015-07-22 燕山大学 Method for assembling hydrocylinder by automatic production line
CN104907792A (en) * 2015-06-23 2015-09-16 吴中区横泾博尔机械厂 Full-automatic electrical material press-fitting machine
CN104907800A (en) * 2015-06-23 2015-09-16 吴中区横泾博尔机械厂 Material pressing device of pressing fit mechanism of fully-automatic electric material pressing fit machine
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Effective date of registration: 20171213

Address after: 300000 Jinnan Economic Development Zone, Jinnan District, Jinnan District, Tianjin (West District), No. 2, Hongkong street, No. 3

Patentee after: Tianjin New Mart Technology Development Co. Ltd.

Address before: 300350 Tianjin City, Jinnan Economic Development Zone (Shanggang) Red Dragon Street No. 1

Patentee before: Tianjin Asset Machinery & Electronic Engineering Co., Ltd.