CN102896265A - Pipe forging method with cast hollow block - Google Patents

Pipe forging method with cast hollow block Download PDF

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Publication number
CN102896265A
CN102896265A CN201210266573XA CN201210266573A CN102896265A CN 102896265 A CN102896265 A CN 102896265A CN 201210266573X A CN201210266573X A CN 201210266573XA CN 201210266573 A CN201210266573 A CN 201210266573A CN 102896265 A CN102896265 A CN 102896265A
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CN
China
Prior art keywords
briquet
hollow
forging
coating
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201210266573XA
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Chinese (zh)
Inventor
U.沃斯科珀
P.尼伊施维茨
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SMS Group GmbH
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SMS Meer GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SMS Meer GmbH filed Critical SMS Meer GmbH
Publication of CN102896265A publication Critical patent/CN102896265A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/002Hybrid process, e.g. forging following casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/02Special design or construction
    • B21J7/14Forging machines working with several hammers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention relates to a pipe forging method with cast hollow block. The method comprises the following steps of a. conveying a tubular billet (104) with a central cavity (104a) to a radial forging apparatus; and b. forging the tubular billet (104) into a pipe by decreasing an outer diameter of the billet and a radial thickness of a wall of the billet. Besides, the method also comprises a step of a1. making the tubular billet (104) with the central cavity (104a) by a primary shaping operation before the step a.

Description

Utilize the pipe forging method of the hollow briquet that is shaped
Technical field
The present invention relates to a kind of method that is used for hammer welded pipe of preamble according to claim 1.
Background technology
File EP 1 814 679 A1 have illustrated a kind of method for the manufacture of seamless hot worked steel pipe, the briquet that is heated to therein deformation temperature is deformed into hollow briquet (Hohlblock) by punching in the first deforming step, wherein next produce production tube by radial forging with identical heat in the second deforming step.
Summary of the invention
The object of the invention is to illustrate a kind of for the favourable method of the cost of hammer welded pipe.
For the mentioned method of beginning, this purpose utilizes the feature of the characteristic of claim 1 to realize according to the present invention.By make the hollow briquet with central recess via forming technology (Urformverfahren), provide hollow briquet in simple especially and effective mode.According to the principle that is shaped, briquet and produce in same forming step for hollow briquet being forged into the required central recess of pipe is reduced thereby prepare expending of hollow briquet at this.
Usually preferably, the present invention relates to by the alloy of iron-based, steel or also have nickel-base alloy or pipe that titanium alloy consists of especially.
In the of the present invention first preferred form of implementation, step a1 comprises electric-slag-remelting process (Elektro-Schlacke-Umschmelzverfahren).Especially for steel, be provided for thus the effective and general method of the shaping of hollow briquet.
To this alternatively, manufacturing process comprises centre spinning (Schleudergiessverfahren).Centrifugal casting is specially adapted to be combined with the radial forging method, because usually produced the hollow briquet with central recess.
In of the present invention one common favourable improvement project, can be arranged to, in step a2, after step a1 and before step b, realize the machining of briquet.Particularly advantageously, but not necessarily, this can comprise and removes casting skin (Gusshaut).Before introducing the radial forging device, for example also can relate to the removal burr of the mitigation (Vergleichmaessigung) of recess, hollow briquet or other suitable preliminary treatment.
Usually preferably be arranged among the step a3 after step a1 and before step b, carry out the heating of hollow briquet, in order to reach the deformation temperature that limits for the radial forging process.This can be quite particularly advantageous for alloy and tissue, and it has relatively narrow temperature province for forging processing.
To this alternatively, can particularly advantageously be arranged to the heating of hollow briquet in the middle of between step a1 and step b, not carrying out for energy savings and cost.At this, therefore use very high heat that when being shaped, exist, common, in order to reach the temperature that is suitable for radial forging.Realized the controlled cooling of the hollow briquet that is shaped before in case of necessity can be in introducing the radial forging device in such method.
In of the present invention one preferred detailed design scheme, in step a4, before step b, realize making the hollow briquet scale removal that is shaped, preferably but not necessarily pass through high pressure method.
Preferably be arranged in addition, before step b, lubricate at least one zone of the recess of hollow briquet by means of lubricant.Such lubricant preferably can be constructed based on glass and/or phosphate and/or graphite.
The step b that hollow briquet is forged into pipe in the situation that external diameter and the wall thickness of hollow briquet reduces advantageously carries out by means of the forging axle (Schmiededorn) as in-house tool usually.Also can consider not to be with the free forming that forges axle to forge on the principle, be effective especially yet use the forging axle.Forging process so realizes mostly that at this namely the wall of hollow briquet is pressed in the forging axle of internal placement in recess by the forging piece (Schmiedebacke) of outside, in order to cause distortion according to the type of forging.Forge piece and especially can hydraulically drive, usually obtain thus quite in check pressure at the workpiece place and change.But alternatively also can be provided with another driving mechanism that forges piece, for example by weight whereabouts (Fallgewicht) etc.
Forge axle and have coating in a preferred improvement project, it particularly preferably but not necessarily have oxide layer, ceramic layer and/or with the coating of coated metal alloy.These coating can present individually or in combination.Coated metal alloy and/or carbide alloy also are understood to such coating as coating, and it has the especially hard material of the character of pottery, for example tungsten carbide etc. that is included in metal alloy and/or the carbide alloy.Such coating is often made by thermal methods (such as plasma-built-up welding (Auftragsschweissen), electric arc-built-up welding etc.).At this; metal alloy is used for providing enough tough and tensile matrix, and it provides the corresponding high hardness of passing through on the other hand the surface that the hard material phase that comprises and/or hard material particle acquisition outwards work with good and tack-free connection of the matrix of forging axle (especially steel) on the one hand.
Be arranged in a particularly preferred improvement project of forging axle, the matrix that forges axle has surface-die mould (Profilierung), and wherein coating is applied on surface-die mould.Also obtain thus additional form fit except material cooperates, this has especially and stops efficiently coating to come off from matrix.Die mould can be complementary with corresponding mechanical load according to shape and orientation especially at this, for example is complementary with the power that is caused by corresponding forging piece.In particular, surperficial die mould is forging axially formation at least one undercutting (Hinterschnitt) of axle at this.Good form fit is provided thus, and it also can bear the king-sized power that the direction that comes off at coating works.Particularly preferably, surface-die mould has jut and the recess of some on this surface at matrix.
The matrix of using forging axle in the method according to the invention preferably is made of steel.
The coating that forges axle advantageously is protected from not only heat load but also mechanical load.The heat conductivity that for example coating can be pointed is in order to be reduced to heat effect on the matrix.
Usually advantageously, coating applies by the heat chemistry coating method.
Additionally can be provided with internal cooling in a common favourable improvement project of forging axle, wherein, axle can pass to cooling agent when needed.
Other feature and advantage of the present invention draw from next illustrated embodiment and dependent claims.
Description of drawings
Next illustrate and elaborate with reference to the accompanying drawings a preferred embodiment of the present invention.Wherein:
Fig. 1 has shown with the heat of the form of radial forging axle with instrument (Warmwerkzeug) with side view.
Fig. 2 has shown for the details according to Fig. 1 of the instrument-matrix of coating " Z " not also.
Fig. 3 has shown for the present details according to Fig. 1 of the instrument-matrix of coating " Z ".
Fig. 4 has shown the details according to Fig. 1 " Z " for one of the instrument-matrix of coating alternative form of implementation.
Fig. 5 has shown for passing first micrograph of heat with the details according to Fig. 1 " Z " of instrument 1; And
Fig. 6 has shown for passing second micrograph of heat with the details according to Fig. 1 " Z " of instrument 1.
Fig. 7 has shown schematically total view of radial forging device.
List of numerals
1 heat is with instrument or radial forging axle
2 instruments-matrix
3 working regions
4 coating
5 surfaces-die mould
6 juts
7 recesses
8 materials that transform
101 radial forging devices
102 executors
103 forge piece
104 briquets
Recess in the 104a briquet
105 axostylus axostyles
A is axial
B length
The D height
The A spacing
The total bed thickness of C.
The specific embodiment
What be used for hammer welded pipe preferably includes following steps according to the inventive method:
A. will be delivered to radial forging device 101 with the hollow briquet 104 of central recess 104a, and
B. in the situation that external diameter and the wall thickness of hollow briquet 104 reduces, hollow briquet 104 is forged into pipe.
At first according to the present invention in step a1, hollow briquet 104 is made with manufacturing process with its recess 104a.At this, preferably relate to centre spinning or remelting process, for example electric-slag-remelting process.
After the briquet 104 with recess 104a is shaped, realize when needed the machining of hollow briquet.At this, for example can relate to scale removal and/or relate to recess for reprocessing for the meticulous coupling of forging required size and dimension.
Fig. 7 has exemplarily shown the device 101 that is used for radial forging, can carry out the method at its place.At this, briquet 104 remains in executor or the bearing 102 in end side.The heat of sentencing the form of forging axle 1 in relative end is introduced among the recess 104a with instrument.Height in axle 1 forges piece 103 from external action hollow briquet 104 to be processed.Forge piece 103 and preferably be pressed towards hollow briquet 104 by means of hydraulic unit driver with the pressure variation that limits, in order to realize hollow briquet 104 is forged into pipe with radially working.In an alternative design, for example also can be provided with the stop (Anschlagen) of forging piece via cam mechanism.
Hollow briquet 104 can rotate and/or moves axially by means of executor 102.
It should be understood that the method according to this invention also can carry out at other radial forging device.
In Fig. 1 schematically illustrated with for the manufacture of the axle of the form of the axle of seamless pipe or heat with instrument 1.This form can be as requested and different and especially can be cylindricality or slightly taper.Instrument 1 has instrument-matrix 2 (it has working region 3), and extend in certain length on the direction of axis a working region 3.Instrument 1 is provided with coating 4 in working region 3, and its protection instrument 1 is avoided heat load or mechanical load.
Whole instrument-matrix shown in Figure 12 is to be removable axle point in the meaning of the present invention, and it for example can for example releasably be placed on the axle body with the form of the axostylus axostyle 105 (referring to Fig. 7) of radial forging axle 1.Other design or the splitting scheme of removable axle point 2 and axle body 105 are possible according to demand.
As that is to say being configured in accurately shown in Fig. 2 and Fig. 3 as the instrument of the section of instrument-matrix 2 according to the details in the zone " Z " of Fig. 1.Such as can be seen, the outside surface that is in diametrically of instrument-matrix 2 has surface-die mould 5, and its jut that stretches out diametrically 6 by some consists of, and jut 6 is arranged between the consequent recess 7.Jut 6 extends numerical value B at axial a, and it preferably is in the zone of about 250 μ m to 4000 μ m.Jut 6 is in the zone of about 500 μ m to 5000 μ m with respect to the height D of recess 7.Spacing A between two juts 6 preferably is in the zone of about 200 μ m to 2000 μ m.
Die mould 5 so is applied on the surface of matrix 2 at this so that its process at first glossily and next by machining insert, especially car goes out recess 7 contact pin shape or rectangle in radial section.
After this preprocessing, instrument-matrix 2 is provided with coating 4, as shown in FIG. 3.Total bed thickness C of coating 4 is at this height that fills up recess 7 and surpass jut 6.
Observe at axial a, because surface-die mould 5, therefore for the material production undercutting of coating 4, so that coating 4 sticks on the matrix 2 very regularly when the instrument 1 of utilization.
Visible one preferred embodiment or solution in Fig. 4.The preprocessing of instrument-matrix 2 is similar to according to the solution of Fig. 2 and Fig. 3 to be carried out, and that is to say that surface-die mould 5 at first is introduced in the instrument-matrix 2 of glossily processing.Corresponding with according to Fig. 2 of the variation of die mould.
Yet before applying coating 4, so at first by using hot chemical treatment method that the part of the material of matrix 2 is changed into protective layer.The material 8 that transforms is to extend with the equidistant mode of die mould 5 and to be represented by dotted lines.The width of jut (contact pin) 6 and in cross section again the degree of depth for the space of rectangle correspondingly reduce at this, as shown in Figure 4.
Between transition phase or next, coating 4 as second, outside layer is applied on the material layer 8 that so transforms, that is to say on the initial or inner protective layer that the conversion by carrier material produces, such as Fig. 4 for shown in the instrument of finishing.This is again by thermochemical method or for example realize by flame-spraying or plasma spraying.
According in the solution shown in Fig. 4, apply or produce layer 4 at carrier material 2 before or during this period, namely between carrier material (matrix) 2 and layers 4, provide a structure, it shows in the material 8 that transforms.
The example of concrete coating can draw in the diagram from Fig. 5 and Fig. 6.The inside that conversion by contact pin (jut) 6 and the filling of space (recess) 7 produce, more porous layer 8 and be applied to second on it, outside layer 4 can be identified well.Inner layer 8 (material that transforms) are current to be consisted of and is increased from the surface of matrix or die mould by iron oxide.Fill by the coating 4 of outside in space between contact pin (jut).
In the embodiment according to Fig. 5 or Fig. 6, carrier material (instrument-matrix) is converted to iron oxide by the material coated with iron oxide or matrix.Carrier material is current to be steel.The maximum ga(u)ge of the coating on matrix is about 1000 μ m in this example.
Structurized transition between carrier material and coating can optimally design according to being used for, so that can stop coating peeling off fully during use.Especially can significantly improve thus the service time of instrument 1.
The surface of coated instrument can be flattened by machining, for example grinding and polishing (before using) or rolling (during use) before using or between the operating period.
The smooth friction that reduces between instrument and workpiece (rolled piece) on surface.

Claims (8)

1. method for the manufacture of pipe, it may further comprise the steps:
A. will be delivered to the radial forging device with the hollow briquet (104) of central recess (104a), and
B. in the situation that external diameter and the wall thickness of described hollow briquet (104) reduces, described hollow briquet (104) is forged into pipe,
It is characterized in that this step:
A1. before step a. by the described hollow briquet (104) of forming technology manufacturing with described central recess (104a).
2. method according to claim 1 is characterized in that, step a1 comprises electric-slag-remelting process.
3. method according to claim 1 is characterized in that, step a1 comprises centre spinning.
4. according to each described method in the aforementioned claim, it is characterized in that this step:
A2. the described hollow briquet of machining (104) after step a1 and before step b; Especially comprise and remove the casting skin.
5. according to each described method in the aforementioned claim, it is characterized in that this step:
A3. after step a1 and before step b, heat described hollow briquet (104).
6. according to claim 1 to 4 each described methods, it is characterized in that, between step a1 and step b, do not carry out the middle heating of described hollow briquet (104).
7. according to each described method in the aforementioned claim, it is characterized in that this step:
A4. before step b, especially make hollow briquet (104) scale removal of described shaping by high pressure method.
8. according to each described method in the aforementioned claim, it is characterized in that this step:
A5. before step b especially by means of at least one zone based on the recess of the lubricated described hollow briquet (104) of the lubricant of glass and/or phosphate and/or graphite.
CN201210266573XA 2011-07-30 2012-07-30 Pipe forging method with cast hollow block Pending CN102896265A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011109071.5 2011-07-30
DE102011109071A DE102011109071A1 (en) 2011-07-30 2011-07-30 Pipe Forging Process with Urformed Hollow Block

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CN102896265A true CN102896265A (en) 2013-01-30

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US (1) US20130025338A1 (en)
EP (1) EP2554293A1 (en)
CN (1) CN102896265A (en)
DE (1) DE102011109071A1 (en)

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WO2015091409A1 (en) * 2013-12-17 2015-06-25 Koninklijke Philips N.V. System and instrument for delivering an object and method for detecting delivery
DE102014000461B4 (en) * 2014-01-14 2017-01-05 Hua Guo Inner tool for the production of seamless steel tubes
EP3402619B1 (en) * 2016-01-14 2020-12-23 Howmet Aerospace Inc. Methods for producing forged products and other worked products
CN107282838A (en) * 2017-07-17 2017-10-24 中原特钢股份有限公司 The production method of small dimension hollow pipe is forged using diameter forging machine
CN114178452B (en) * 2021-12-08 2022-09-02 四川大学 Seamless steel tube radial forging equipment and forging method thereof

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JPH115137A (en) * 1997-06-11 1999-01-12 Aichi Steel Works Ltd Manufacturing method of forging with hollow shaft
CN1214976A (en) * 1997-10-22 1999-04-28 中国科学院金属研究所 High-alloy seamless deformed pipe material processing technology
US20080148795A1 (en) * 2005-05-27 2008-06-26 Chihiro Hayashi Method for producing ultra thin wall metallic tube with cold working process
CN101722262A (en) * 2009-11-23 2010-06-09 北京首宏钢科技开发有限公司 New method for producing medium and large caliber alloy steel seamless pipe by utilizing radial forging technology
CN101706019A (en) * 2009-12-10 2010-05-12 内蒙古北方重工业集团有限公司 Method for manufacturing large-caliber thick-wall seamless steel tube in vertical extrusion way
DE102010012717A1 (en) * 2010-03-25 2010-12-16 Daimler Ag Method for manufacturing hollow shaft i.e. transmission shaft, of motor vehicle, involves carrying out centrifugal casting process for producing hollow body-like semi-finished part, and forming hollow shaft from semi-finished part
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EP2554293A1 (en) 2013-02-06
DE102011109071A1 (en) 2013-01-31
US20130025338A1 (en) 2013-01-31

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Application publication date: 20130130