CN102890479A - Real-time control system for production lines for labor-intensive industries - Google Patents
Real-time control system for production lines for labor-intensive industries Download PDFInfo
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- CN102890479A CN102890479A CN2011102075047A CN201110207504A CN102890479A CN 102890479 A CN102890479 A CN 102890479A CN 2011102075047 A CN2011102075047 A CN 2011102075047A CN 201110207504 A CN201110207504 A CN 201110207504A CN 102890479 A CN102890479 A CN 102890479A
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- production line
- control system
- time control
- wireless
- anomalous event
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a real-time control system for production lines, and particularly relates to a production line control system which is provided with a plurality of workstations or operators and applicable to labor intensive industries. An abnormal event state is sent by a wireless transmitter arranged in each workstation and received by a receiver connected with a server in a supervisory control room, abnormal events are transmitted to the maintenance personnel in a real-time transmission mode, and the maintenance personnel is noticed to eliminate the abnormal events and replies, then related event data is recorded and counted through a program of a computer host, thereby improving the work deficiency and increasing the production efficiency.
Description
Technical field
The relevant a kind of applicable production line real-time control system of labour intensive industry of specializing in of the present invention, it provides state that control station knows each workstation at any time and can notify from a phone call in real time maintenance, repayment and statistical dependence data function, improves according to this working method and enhances productivity.
Background technology
As known, most product processing or manufacturing operation, adopt the complex techniques personnel to cooperate conveying belt to reach the operation of multi-drop tinuous production, in other words any operator or workstation abnormal will make whole production line anergy, usually by till the extremely unusual eliminating that noted abnormalities, it causes operation longer break period unusually, loss is larger, and therefore, how reducing abnormal time will be the labour intensive industry important issue.
Above-mentioned operation unusually comprises and notes abnormalities, notifies unusual, communication maintenance personal, maintenance personal to arrive abnormity point, keep in repair, confirm unusually to get rid of and reply operation, and the execution of above-mentioned any loops is all concerning the time of unusually forgoing and replying operation.
During online unusual generation of tradition labour intensive industry production, pick me or shout and notify managerial personnel by operator, and notify the maintenance personal by managerial personnel and go to correct abnormity point to keep in repair, after finishing or unusually get rid of, maintenance reinforms managerial personnel, beginning can be replied normal operation, obviously, its program is loaded down with trivial details and time-consuming, increases relatively on foot manufacturing cost.
During online unusual generation of in recent years labour intensive industry production, press contiguous switch by operator, and send abnormal signal by the flashing light of alarm bell or spacing setting and be prompted to managerial personnel, and notify the maintenance personal or automatically found to go to correct abnormity point to keep in repair by the maintenance personal by managerial personnel, after maintenance is finished or unusually got rid of, abnormal signal is removed, reply normal operation by managerial personnel again, although its mode is comparatively progressive, not yet reach ideal phase.
Summary of the invention
Labour intensive industry production line real-time control system of the present invention, it is applicable that it specializes in the labour intensive industry with most workstations or operator, its wireless launcher that utilizes each workstation to arrange sends the anomalous event state, and receive the anomalous event state by the receiver that management and control chamber server links, and the event real-time Transmission goes to eliminating unusually also to reply to dimension personnel and notice, program by server records and the statistical dependence event data in addition, as the foundation of improvement work disappearance, and then enhance productivity.
Labour intensive industry production line real-time control system of the present invention, it has following advantage:
1, the unusual real-time rescue of production line.
2, report immediately the lifting management efficiency from computing machine.
3, reduce fraction defective and realize the complete target of investment repayment.
4, enhance productivity.
5, improve foundation from historical summary as work.
6, real-time radio function.
7, monitoring station management and control production line function.
8, the monitor staff can realize when per, every day, weekly, per month or the whole year degree statistics unusual occurrence report.
Labour intensive industry production line real-time control system of the present invention, comprise the production line real-time control system that is comprised of hardware device and computer monitoring program, wherein computer hardware comprises: a plurality ofly be separately positioned on every operator of each bar production line other or the wireless launcher of workstation, a plurality of wireless receivers of being located at each production line control end, leader's main frame and monitor that screen, a plurality of pendant place with it wireless pager of maintenance personal, are located at the web service servers that Control Room includes computer monitoring program and information bank.
According to upper, managerial personnel can be from arbitrary main frame through network on-line and by monitoring screen display, accessing system, selective system function, access database and frame update, and wherein the frame update content is by background data base support and change browser content.
During enforcement, abnormal when production line operation person operates, press the wireless launcher corresponding button and start anomalous event, wireless launcher emission signal is to wireless receiver, wireless receiver is received signal and immediately abnormality is presented on the supervision screen by the computer monitoring program, the computer monitoring program is sent to anomalous event background data base and gives storage, the simultaneous computer watchdog routine sends anomalous event to radio-paging device that the maintenance personal wears and puts, the maintenance personal arrives abnormity point and presses the button signal and processes anomalous event, after finishing, maintenance presses the button affirmation, this maintenance is finished signal and is transmitted to wireless receiver and is received that by wireless receiver signal will keep in repair immediately completion status by the computer monitoring program and be presented at and monitor on the screen by wireless launcher, and watchdog routine is finished event with maintenance and is sent to background data base and gives storage.
According to the said system mode, can make the operation of labour intensive industry wall scroll or a plurality of production lines reach real-time control purpose, managerial personnel also can read various anomalous event record analyses and statistics by the computer monitoring program of real-time control system, provide according to this operator to improve abnormality.
Description of drawings
Fig. 1 is computer hardware schematic diagram of the present invention.
Fig. 2 is the running block schematic diagram of its main frame of production line real-time control system of the present invention, supervision screen and web service servers, computer monitoring program.
Fig. 3 is production line real-time control system running block schematic diagram of the present invention.
Fig. 4 is that production line real-time control system of the present invention monitors at that time each production line operating state enforcement example figure of screen display.
Fig. 5 is that production line real-time control system of the present invention monitors the at that time historical example figure that implements of each production line running anomalous event of screen display.
Fig. 6 is that production line real-time control system of the present invention monitors at that time each production line running anomalous event summary table enforcement example figure of screen display.
Fig. 7 is that production line real-time control system of the present invention monitors at that time certain production line running anomalous event enforcement example figure of screen display.
Fig. 8 is that production line real-time control system of the present invention monitors at that time certain workstation running anomalous event enforcement example figure of screen display.
Fig. 9 is that production line real-time control system of the present invention monitors that each production line running anomalous event eliminating time was implemented example figure to screen display at that time.
Figure 10 is that production line real-time control system of the present invention monitors that each workstation running anomalous event eliminating time of certain production line (the 3rd production line) was implemented example figure to screen display at that time.
Figure 11 A to Figure 11 E is that production line real-time control system of the present invention monitors the at that time various Statistics Implementation example of certain production line running anomalous event chart of screen display.
The primary clustering symbol description
Wireless launcher (1)
Anomalous event button (11), (12), (13)
Wireless receiver (2)
Main frame (3)
Monitor screen (4)
Maintenance personal (5)
Wireless pager (6)
Web service servers (7)
Computer monitoring program (71)
Information bank (72)
Production line (L1), (L2), (L3)
Managerial personnel can be from arbitrary main frame through network on-line and by monitoring screen display (A)
Accessing system (B)
Selective system function (C)
Access database and frame update (D)
Background data base (E)
Abnormal when production line operation person operates (F)
Press the wireless launcher corresponding button and start anomalous event (G)
Wireless launcher emission signal is to wireless receiver (H)
Wireless receiver is received signal and immediately abnormality is presented on the supervision screen (I) by the computer monitoring program
The computer monitoring program is sent to background data base with anomalous event and gives storage (J)
The computer monitoring program sends anomalous event to radio-paging device (K) that the maintenance personal wears and puts
The maintenance personal arrives abnormity point and presses the button signal and processes anomalous event (L)
After finishing, maintenance presses the button affirmation (M)
This maintenance is finished signal and is transmitted to wireless receiver (N) by wireless launcher
Embodiment
As shown in Figure 1, labour intensive industry production line real-time control system of the present invention comprises the production line real-time control system that is comprised of computer hardware and computer monitoring program.
Wherein computer hardware comprises: a plurality of wireless launchers (1) that are separately positioned on every operator side of each production line or each workstation, be located at each bar production line (L1), (L2), (L3) a plurality of wireless receivers (2) of control end, main frame (3) and supervision screen (4), a plurality of pendants place maintenance personal (5) wireless pager (6) with it, be located at the web service servers (7) that includes computer monitoring program (71) and information bank (72) in the Control Room.
Above-mentioned each workstation wireless launcher (1), which is provided with several pieces of anomalous event buttons (11), (12), (13), when pressing the anomalous event button, can send wireless signal to corresponding wireless receiver (2), otherwise wireless receiver (2) can receive each workstation wireless launcher (1) and send the corresponding signal of anomalous event button (11), (12), (13).
This anomalous event button (11), (12), (13) are representing different anomalous events, for example take textile process already as example, anomalous event button (11) is broken string, it can shown in red mark in monitoring screen (4) or statistics, anomalous event button (12) is for lacking yarn, it can shown in green mark in monitoring screen (4) or statistics, anomalous event button (13) be broken needle, and it can be shown as yellow mark in supervision screen (4) or statistics.
Above-mentioned wireless receiver (2) and supervision screen (4) are linked to corresponding main frame (3) and online via the Internet and web service servers (7), and are built in this web service servers (7) in the computer monitoring program of the present invention (71).
As shown in Figure 2, labour intensive industry production line real-time control system of the present invention, main frame (3), supervision screen (4) comprise with the running of web service servers (7), computer monitoring program (71): managerial personnel can be from arbitrary main frame through network on-line and by monitoring screen display (A), accessing system (B), selective system function (C), access database and frame update (D), and wherein the frame update content is supported by background data base (E) and change supervision screen (4) content.
As shown in Figure 3, labour intensive industry production line real-time control system of the present invention, the running of its production line real-time control system, abnormal (F) when comprising production line operation person and operating, press the wireless launcher corresponding button and start anomalous event (G), wireless launcher emission signal is to wireless receiver (H), wireless receiver is received signal and immediately abnormality is presented on the supervision screen (I) by the computer monitoring program, the computer monitoring program is sent to background data base with anomalous event and gives storage (J), the simultaneous computer watchdog routine sends anomalous event to radio-paging device (K) that the maintenance personal wears and puts, the maintenance personal arrives abnormity point and presses the button signal and processes anomalous event (L), after finishing, maintenance presses the button affirmation (M), this maintenance is finished signal and is transmitted to wireless receiver (N) and is received that by wireless receiver signal will keep in repair immediately completion status by the computer monitoring program and be presented at and monitor on the screen (I) by wireless launcher, and watchdog routine is finished event with maintenance and is sent to background data base and gives storage (J).
Labour intensive industry production line real-time control system of the present invention, it can make the operation of labour intensive industry wall scroll or a plurality of production lines obviously reach real-time control purpose.
Extremely shown in Figure 11 such as Fig. 4, computer monitoring program of the present invention (71) can be by monitoring that screen (4) shows various monitor message pictures or statistics, its as Fig. 4 to shown in Figure 11 graphic only be enforcement example of the present invention, not with this figure content limitation skill of the present invention, this various chart can be read various anomalous event record analyses and statistics by the computer monitoring program (71) of real-time control system for managerial personnel, provides according to this operator to improve abnormality.
The above; be the specific embodiment of the present invention only, but protection scope of the present invention is not limited to this, anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; can expect easily changing or replacing, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion by described protection domain with claim.
Claims (6)
1. labour intensive industry production line real-time control system, it is characterized in that, comprise: hardware device, described hardware device comprises: a plurality of wireless launchers (1) that are separately positioned on every operator side of each production line or each workstation, be located at each bar production line (L1), (L2), (L3) a plurality of wireless receivers (2) of control end, main frame (3) and supervision screen (4), a plurality of pendants place maintenance personal (5) wireless pager (6) with it, be located at the web service servers (7) that includes computer monitoring program (71) and information bank (72) in the Control Room.
2. described a kind of labour intensive industry production line real-time control system according to claim 1, it is characterized in that, each workstation wireless launcher (1), which is provided with several pieces of anomalous event buttons (11), (12), (13), when pressing the anomalous event button, can send wireless signal to corresponding wireless receiver (2), otherwise, wireless receiver (2) can receive each workstation wireless launcher (1) and send anomalous event button (11), (12), (13) corresponding signal, this anomalous event button (11), (12), (13) representing different anomalous events.
3. described a kind of labour intensive industry production line real-time control system according to claim 1, it is characterized in that, wireless receiver (2) and supervision screen (4), by being linked to corresponding main frame (3) and online via the Internet and web service servers (7), wherein, be built in this web service servers (7) in the computer monitoring program (71).
4. labour intensive industry production line real-time control system, it is characterized in that, the production line real-time control system, by main frame (3), monitor screen (4) and web service servers (7), computer monitoring program (71) running, comprise: managerial personnel can be from arbitrary main frame through network on-line and by monitoring screen display (A), accessing system (B), selective system function (C), access database and frame update (D), wherein the frame update content is supported by background data base (E) and changes to monitor screen (4) content.
5. labour intensive industry production line real-time control system, it is characterized in that, the running of production line real-time control system, abnormal (F) when comprising production line operation person and operating, press the wireless launcher corresponding button and start anomalous event (G), wireless launcher emission signal is to wireless receiver (H), wireless receiver is received signal and immediately abnormality is presented on the supervision screen (I) by the computer monitoring program, the computer monitoring program is sent to background data base with anomalous event and gives storage (J), the simultaneous computer watchdog routine sends anomalous event to radio-paging device (K) that the maintenance personal wears and puts, the maintenance personal arrives abnormity point and presses the button signal and processes anomalous event (L), after finishing, maintenance presses the button affirmation (M), this maintenance is finished signal and is transmitted to wireless receiver (N) and is received that by wireless receiver signal will keep in repair immediately completion status by the computer monitoring program and be presented at and monitor on the screen (I) by wireless launcher, and watchdog routine is finished event with maintenance and is sent to background data base and gives storage (J).
6. described a kind of labour intensive industry production line real-time control system according to claim 5, it is characterized in that, described computer monitoring program (71) can be by monitoring that screen (4) shows various monitor message pictures or statistics, read various anomalous event record analyses and statistics for managerial personnel by the computer monitoring program (71) of real-time control system, provide according to this operator to improve abnormality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102075047A CN102890479A (en) | 2011-07-22 | 2011-07-22 | Real-time control system for production lines for labor-intensive industries |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102075047A CN102890479A (en) | 2011-07-22 | 2011-07-22 | Real-time control system for production lines for labor-intensive industries |
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| CN102890479A true CN102890479A (en) | 2013-01-23 |
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| CN2011102075047A Pending CN102890479A (en) | 2011-07-22 | 2011-07-22 | Real-time control system for production lines for labor-intensive industries |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020198686A1 (en) * | 2001-06-08 | 2002-12-26 | Wei Te Chung Of Foxconn International, Inc. | Method and system for collecting and monitoring shop floor information |
| JP2003284912A (en) * | 2002-03-27 | 2003-10-07 | Amano Corp | Maintenance control monitoring system of dust collecter |
| CN101014173A (en) * | 2006-12-31 | 2007-08-08 | 姜宏伟 | Method and system for transmitting monitoring data of communication base station |
| CN101123545A (en) * | 2006-08-08 | 2008-02-13 | 上海沪东集装箱码头有限公司 | Device maintenance management system for container wharf |
| CN101604159A (en) * | 2008-06-12 | 2009-12-16 | 联准科技股份有限公司 | The real-time monitoring system of production equipment and environmental aspect |
-
2011
- 2011-07-22 CN CN2011102075047A patent/CN102890479A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020198686A1 (en) * | 2001-06-08 | 2002-12-26 | Wei Te Chung Of Foxconn International, Inc. | Method and system for collecting and monitoring shop floor information |
| JP2003284912A (en) * | 2002-03-27 | 2003-10-07 | Amano Corp | Maintenance control monitoring system of dust collecter |
| CN101123545A (en) * | 2006-08-08 | 2008-02-13 | 上海沪东集装箱码头有限公司 | Device maintenance management system for container wharf |
| CN101014173A (en) * | 2006-12-31 | 2007-08-08 | 姜宏伟 | Method and system for transmitting monitoring data of communication base station |
| CN101604159A (en) * | 2008-06-12 | 2009-12-16 | 联准科技股份有限公司 | The real-time monitoring system of production equipment and environmental aspect |
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Application publication date: 20130123 |