A kind of steel rolling alkaline wash filters and recovering system
Technical field
The present invention relates to a kind of industrial filter and recovering system, particularly a kind of steel rolling alkaline wash filters and recovering system.
Background technology
The techniques such as the cleaning way that adopts with steel cleaning and degreasing process section in process of production is that alkali hydro-peening, alkali are scrubbed, high pressure water hydro-peening, water are scrubbed, water hydro-peening, warm air drying.The cleaning of belt steel surface is the important step in producing with steel, its surface cleaning quality directly affects strip quality, cleaning on the one hand is the greasy dirt that washes surface of steel plate, is dust and the iron rust that washes surface of steel plate on the other hand, is beneficial to the surface treatment with steel.Impurity in the alkaline wash mainly is that the suspended substances such as the grease brought into of belt steel surface and metallic dust, iron scale particle are bonded together, form the iron oil mixt, when its concentration acquires a certain degree, the cleaning quality of alkaline wash will be affected, so iron oil mixt in the alkaline wash must be removed, with the clean-up performance of raising alkaline wash, thereby alkaline wash is recycled, reduce alkaline wash consumption.At present, alkaline wash filters and adopts other filter mode, and mainly there are the following problems:
Mostly adopt basket type strainer+bar magnet filter or paper tape filter, the technology pattern of basket type strainer+magnetic bar filter (excellent chain type magnetic filter) is: basket type strainer purpose is to remove large particle, and magnetic filter can only be by magnetic to iron powder or be with magnetic particle to play the removal effect.Because having apart from the magnetic center, magnetic-particle far has closely, so its adsorption effect has ununiformity, and the impurity such as the nonmagnetic greasy dirt of major part and greasy filth mixture, silicon-dioxide are not had scavenging(action), its filter effect has certain limitation, does not fundamentally shorten the magnitude of recruitment of drain time, reduction alkali lye and the pure water of alkaline wash.
Magnetic filter is not obvious to the removal effect of grease, be easy to owing to grease simultaneously and iron powder adsorption formation greasy filth, bar magnet is in the process of removing iron powder, be subject to especially easily the pollution of grease, need to clean frequently its normal operation of guarantee, the mixing wastewater with air that needs high temperature during its backwash, energy consumption are very large.Cause alkaline wash to be changed frequently owing to can not well remove grease simultaneously, consumption is very large; Frequent grease of discharging also needs to carry out processing up to standard just can entered environment, causes production cost to increase.
Paper tape filter mainly is to remove iron powder, greasy filth (iron oil mixt) and other granule foreigns in the alkaline wash purification filtering, free oil slick is not had filter effect, can pass along the paper tape hole, get back to again in the alkaline wash, oil slick can be cumulative like this, affect the cleaning performance of alkaline wash, simultaneously because the filter paper hole of the paper tape filter that adopts at present is larger, generally be 20 ~ 40 μ m, impurity less than the paper tape hole just is easy to pass paper tape, come back in the alkaline wash, cause for a long time alkaline wash still very dirty.
Summary of the invention
For overcoming above-mentioned deficiency, the invention provides that a kind of to have a deoiling effect good, filtering accuracy is high, liquid is limpid after the filter, do not change other physicochemical characteristics such as alkaline wash character, concentration, liquid fully recovering, dry residue emission, without any environmental pollution, the steel rolling alkaline wash of save energy filters and recovering system.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of steel rolling alkaline wash filters and recovering system, it is characterized in that: alkaline wash circulation groove 1 links to each other with inclined plate grease groove 3 by lift pump 2, inclined plate grease groove 3 links to each other with self-cleaning filter 5 by force (forcing) pump 4, self-cleaning filter 5 links to each other with micro-filtration unit 6 by liquid feed valve 14, micro-filtration unit 6 links to each other with alkaline wash circulation groove 1 with liquid-outlet valve 16 by backwash shunt valve 15, inclined plate grease groove 3 links to each other with waste lye storage tank 7 by slag stock pump 8, self-cleaning filter 5 links to each other with waste lye storage tank 7 with the wash water valve 17 of micro-filtration unit 6 by the bottom, the bottom of inclined plate grease groove 3 is provided with floating oil collecting bucket 9, waste lye storage tank 7 links to each other with dewatering unit 10 by residual cake valve 18, dewatering unit 10 is divided into the slag car 11, micro-filtration unit 6 links to each other with compressed air reservoir 12 with backwash shunt valve 15 by backwash valve 19, and micro-filtration unit 6 links to each other with pressurized air input tube 13 by intake valve 20; The top of inclined plate grease groove 3 is provided with chain type oil-scraping device 23, inside is provided with the swash plate 24 from the horizontal by the 60o angle, the bottom is provided with several sediment cone buckets 25, the fluid inlet 31 at top links to each other with alkaline wash circulation groove 1 by the lift pump 2 that is arranged between alkaline wash circulation groove 1 and the inclined plate grease groove 3, the oil discharge outlet 32 on top links to each other with floating oil collecting bucket 9 by pipeline, the liquid outlet 33 of bottom links to each other with self-cleaning filter 5 by the force (forcing) pump 4 that is arranged between inclined plate grease groove 3 and the self-cleaning filter 5, the sediment cone bucket 25 of bottom is provided with sewage draining exit 34, and sewage draining exit 34 links to each other with waste lye storage tank 7 by the slag stock pump 8 that is arranged between inclined plate grease groove 3 and the waste lye storage tank 7; Micro-filtration unit 6 is comprised of one or several micro-filtration tank bodies, some composite millipore filter elements of ordered arrangement 22 in its tank body, several liquid outlets 61 of end socket top are by being arranged on micro-filtration unit 6, backwash shunt valve 15 between alkaline wash circulation groove 1 and the compressed air reservoir 12, liquid-outlet valve 16 and backwash valve 19 are connected to respectively alkaline wash circulation groove 1 and compressed air reservoir 12, the inlet mouth 62 on tank body top links to each other with pressurized air input tube 13 by intake valve 20, the fluid inlet 63 at tank body middle part links to each other with self-cleaning filter 5 by the liquid feed valve 14 that is arranged between micro-filtration unit 6 and the self-cleaning filter 5, the leakage fluid dram 64 of cone bottom links to each other with inclined plate grease groove 3 by the tapping valve 21 that is arranged between micro-filtration unit 6 and the inclined plate grease groove 3, and the sewage draining exit 65 of cone base links to each other with waste lye storage tank 7 by the wash water valve 17 that is arranged between micro-filtration unit 6 and the waste lye storage tank 7.
Positively effect of the present invention: the present invention is owing to adopt the inclined plate grease groove; the oil slick that disposable removal is a large amount of and a part of solid particulate; be aided with the preposition protection of self-cleaning filter; guaranteed the stable operation of Microfilter group leader phase; the micro-filtration unit is holding back micron or nanometer particle in the alkaline wash mainly; thereby guaranteed the cleanliness factor of alkaline wash, the waste lye of simultaneously said apparatus eliminating carries out secondary concentration in the waste lye storage tank, and concentrated solution dried slag outward transport after dehydration is processed or recycling.This device is applicable in the filtration of steel rolling alkaline wash and the recovering and purifying system, it is good to have deoiling effect, filtering accuracy is high, liquid is limpid after the filter, does not change other physicochemical characteristics such as alkaline wash character, concentration, the liquid fully recovering, save energy, solid-liquid is two to be reclaimed, without any environmental pollution, and the characteristics of save energy.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the part sectioned view of inclined plate grease groove among the present invention;
Fig. 3 is the contour structures synoptic diagram of micro-filtration unit among the present invention.
Among the figure: 1 is the alkaline wash circulation groove, and 2 is lift pump, and 3 is the inclined plate grease groove, 4 is force (forcing) pump, and 5 is self-cleaning filter, and 6 is the micro-filtration unit, 7 is the waste lye storage tank, and 8 is the slag stock pump, and 9 is the floating oil collecting bucket, 10 is dewatering unit, and 11 is the slag car, and 12 is compressed air reservoir, 13 is the pressurized air input tube, and 14 is liquid feed valve, and 15 are the backwash shunt valve, 16 is liquid-outlet valve, and 17 is wash water valve, and 18 is residual cake valve, 19 is backwash valve, and 20 is intake valve, and 21 is tapping valve, 22 is composite millipore filter element, and 23 is the chain type oil-scraping device, and 24 is swash plate, 25 are sediment cone bucket, and 31 is fluid inlet, and 32 is oil discharge outlet, 33 is liquid outlet, and 34 is sewage draining exit, and 61 is liquid outlet, 62 is inlet mouth, 63 is fluid inlet, and 64 is leakage fluid dram, and 65 is sewage draining exit.
Embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
A kind of steel rolling alkaline wash filters and recovering system, as shown in Figure 1 to Figure 3, by oil removing, coarse filtration, smartly filter, concentrated and dehydration slagging each several part forms, this annexation of installing between each parts is:
Alkaline wash circulation groove 1 links to each other with inclined plate grease groove 3 by lift pump 2, inclined plate grease groove 3 links to each other with self-cleaning filter 5 by force (forcing) pump 4, self-cleaning filter 5 links to each other with micro-filtration unit 6 by liquid feed valve 14, micro-filtration unit 6 links to each other with alkaline wash circulation groove 1 with liquid-outlet valve 16 by backwash shunt valve 15, inclined plate grease groove 3 links to each other with waste lye storage tank 7 by slag stock pump 8, self-cleaning filter 5 links to each other with waste lye storage tank 7 with the wash water valve 17 of micro-filtration unit 6 by the bottom, the bottom of inclined plate grease groove 3 is provided with floating oil collecting bucket 9, waste lye storage tank 7 links to each other with dewatering unit 10 by residual cake valve 18, dewatering unit 10 is divided into the slag car 11, in this programme, dewatering unit 10 is plate-and-frame filter press or centrifuge, micro-filtration unit 6 links to each other with compressed air reservoir 12 with backwash shunt valve 15 by backwash valve 19, and micro-filtration unit 6 links to each other with pressurized air input tube 13 by intake valve 20; The top of inclined plate grease groove 3 is provided with chain type oil-scraping device 23, inside is provided with swash plate 24, swash plate 24 is divided into multi-disc, from the horizontal by 60 degree angles, the bottom is provided with several sediment cone buckets 25, the fluid inlet 31 at top links to each other with alkaline wash circulation groove 1 by the lift pump 2 that is arranged between alkaline wash circulation groove 1 and the inclined plate grease groove 3, the oil discharge outlet 32 on top links to each other with floating oil collecting bucket 9 by pipeline, the liquid outlet 33 of bottom links to each other with self-cleaning filter 5 by the force (forcing) pump 4 that is arranged between inclined plate grease groove 3 and the self-cleaning filter 5, the sediment cone bucket 25 of bottom is provided with sewage draining exit 34, and sewage draining exit 34 links to each other with waste lye storage tank 7 by the slag stock pump 8 that is arranged between inclined plate grease groove 3 and the waste lye storage tank 7; Micro-filtration unit 6 is comprised of one or several micro-filtration tank bodies, some composite millipore filter elements of ordered arrangement 22 in its tank body, several liquid outlets 61 of end socket top are by being arranged on micro-filtration unit 6, backwash shunt valve 15 between alkaline wash circulation groove 1 and the compressed air reservoir 12, liquid-outlet valve 16 and backwash valve 19 are connected to respectively alkaline wash circulation groove 1 and compressed air reservoir 12, the inlet mouth 62 on tank body top links to each other with pressurized air input tube 13 by intake valve 20, the fluid inlet 63 at tank body middle part links to each other with self-cleaning filter 5 by the liquid feed valve 14 that is arranged between micro-filtration unit 6 and the self-cleaning filter 5, the leakage fluid dram 64 of cone bottom links to each other with inclined plate grease groove 3 by the tapping valve 21 that is arranged between micro-filtration unit 6 and the inclined plate grease groove 3, and the sewage draining exit 65 of cone base links to each other with waste lye storage tank 7 by the wash water valve 17 that is arranged between micro-filtration unit 6 and the waste lye storage tank 7.
Working process of the present invention is: during filtration, filter alkaline wash in the alkaline wash circulation groove 1 enters in the inclined plate grease groove 3 through the fluid inlet 31 of lift pump 2 through top, and current stratified flow state in the swash plate 24 is after sewage flows into inclined plate grease groove 3, along plate towards dirty, discharge from the water side.Sewage from swash plate 24 by the time, float to the lower surface of swash plate 24 on the elaioleucite in the water, and upwards flow along the lower surface of swash plate 24, floating to the water surface, the chain type oil-scraping device 23 by the pond face be pushed to oil discharge outlet 32 by row of conduits to floating oil collecting bucket 9; Mud in the water then sinks to the upper surface of swash plate 24, and landing enters at the bottom of the pond in the sediment cone bucket 25, by sewage draining exit 34 in slag stock pump 8 is expelled to waste lye storage tank 7; Alkaline wash after inclined plate grease groove 3 is processed is delivered in the self-cleaning filter 5 by force (forcing) pump 4 through the liquid outlet 33 of bottom; The self-cleaning filter 5 main alkaline wash unprecipitated large granular impurities in inclined plate grease groove 3 that filter, filtering accuracy is 50 μ m, so just can be with the catching, solid particles greater than 50 μ m, thus backwash cycle of micro-filtration unit 6 prolonged, the work-ing life of improving micro-filtration unit 6.Under the effect of force (forcing) pump 4, alkaline wash by self-cleaning filter 5 in liquid feed valve 14 enters the tank body of micro-filtration unit 6, behind composite millipore filter element 22, clean alkaline wash enters in the alkaline wash circulation groove 1 through backwash shunt valve 15 and liquid-outlet valve 16, tiny impurity particle is held back by composite millipore filter element 22, when composite millipore filter element 22 inside and outside differential pressures reach set(ting)value, need composite millipore filter element 22 is carried out back flushing, this moment is first with emptying rate of liquid in the tank body of micro-filtration unit 6, at first successively with force (forcing) pump 4, liquid feed valve 14, backwash shunt valve 15 and liquid-outlet valve 16 are closed, then open tapping valve 21 and intake valve 20, by pressurized air 13 with emptying rate of liquid in the tank body of micro-filtration unit 6, then tapping valve 21 and intake valve 20 are closed, open wash water valve 17, open backwash valve 19, then open successively backwash shunt valve 15, composite millipore filter element in the tank body of micro-filtration unit 6 22 is carried out the subregion backwash, underflow liquid is in wash water valve 17 enters waste lye storage tank 7 after the backwash, after backwash finished, micro-filtration unit 6 reentered filtration condition.Enter impurity in the salkali waste liquid bath 7 after the certain hour deposition, enter by residual cake valve 18 and carry out sludge dewatering in the dewatering unit 10, the dried slag of eliminating is processed or recycling by the slag car 11 outward transports, and the liquid of eliminating then returns to inclined plate grease groove 3.