CN106521531B - Continuous annealing and/or washing section of galvanized set recycle of alkali liquor method and apparatus - Google Patents
Continuous annealing and/or washing section of galvanized set recycle of alkali liquor method and apparatus Download PDFInfo
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- CN106521531B CN106521531B CN201610997739.3A CN201610997739A CN106521531B CN 106521531 B CN106521531 B CN 106521531B CN 201610997739 A CN201610997739 A CN 201610997739A CN 106521531 B CN106521531 B CN 106521531B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/36—Regeneration of waste pickling liquors
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
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Abstract
本发明提供了一种连退和/或镀锌机组清洗段碱液回收方法和装置。所述装置包括磁性过滤单元、碱液收集单元、碱液沉降净化单元、碱液储存单元。过滤单元具有磁性过滤、喷淋、刮除构件;收集单元收集喷淋构件喷出的碱液或除盐水;净化单元接受第一溢流部件溢出的碱液,净化单元包括按碱液流动方向设置的两级以上沉降室;储存单元与净化单元的最后一级沉降室连通。本发明能够提高碱液清洁度,保证带钢清洗、刷洗和电解质量,缓解了连退机组全线辊子维护频率;减少碱液非正常消耗;提高冲洗效果并降低除盐水消耗;提高清洗段循环系统的调节、可操作性;保证PALL陶瓷膜除油系统的投用和使用质量,进而更好地满足连退机组清洗工艺的生产要求。
The invention provides a method and a device for recovering lye in the cleaning section of a continuous annealing and/or galvanizing unit. The device includes a magnetic filter unit, an lye collecting unit, an lye sedimentation purification unit, and an lye storage unit. The filter unit has magnetic filtering, spraying and scraping components; the collection unit collects the lye or desalted water sprayed by the spraying component; the purification unit accepts the lye overflowed from the first overflow part, and the purification unit includes There are more than two stages of settling chambers; the storage unit communicates with the last stage of the settling chamber of the purification unit. The invention can improve the cleanliness of the lye, ensure strip steel cleaning, scrubbing and the amount of electrolyte, alleviate the maintenance frequency of the rollers of the continuous annealing unit, reduce the abnormal consumption of lye, improve the flushing effect and reduce the consumption of desalinated water, and improve the circulation system of the cleaning section Adjustment and operability; ensure the commissioning and use quality of the PALL ceramic membrane degreasing system, and then better meet the production requirements of the cleaning process of the continuous annealing unit.
Description
技术领域technical field
本发明涉及冷轧板带工艺技术领域,具体来讲,涉及一种可用于冷轧板带工艺中的连退和/或镀锌机组的清洗段碱液的回收利用装置,以及可用于对冷轧板带工艺中的连退和/或镀锌机组的清洗段碱液进行回收利用的方法。The present invention relates to the technical field of cold-rolled strip technology, in particular, relates to a recovery and utilization device for lye in the cleaning section of the continuous annealing and/or galvanizing unit in the cold-rolled strip technology, and can be used for the recovery of cold The invention relates to a method for recycling the lye in the cleaning section of the continuous annealing and/or galvanizing line in the strip rolling process.
背景技术Background technique
目前,在典型的冷轧板带工艺的连退和镀锌机组中,清洗段是核心设备之一,退火前清洗是连退机组生产中的一个重要环节。带钢在退火前的表面状态和清洁程度对于产品的表面质量、镀锌板的镀层质量和全线辊子的维护频率有重要影响。冷轧后的带钢表面总残留着一些轧制油、铁粉以及其它污染物,在进入退火炉处理前就必须进行表面清洗,将带钢表面的残留物去除。清洗段的清洗介质为碱液,能否有效的对碱液中的含铁淤泥进行分离;关系到能否有效地减少碱液的消耗,降低能源消耗,以及能否有效地提高碱液的清洁度等问题。这些将直接影响到PALL陶瓷膜除油系统的投用和使用质量,以及影响带钢的清洗质量和全线辊子的维护频率。At present, in the continuous annealing and galvanizing unit of the typical cold-rolled strip process, the cleaning section is one of the core equipment, and the cleaning before annealing is an important link in the production of the continuous annealing unit. The surface state and cleanliness of the strip before annealing have an important influence on the surface quality of the product, the coating quality of the galvanized sheet and the maintenance frequency of the rolls of the whole line. There are always some rolling oil, iron powder and other pollutants on the surface of the strip after cold rolling. Before entering the annealing furnace, the surface must be cleaned to remove the residue on the surface of the strip. The cleaning medium in the cleaning section is lye, whether it can effectively separate the iron-containing sludge in the lye; it is related to whether it can effectively reduce the consumption of lye, reduce energy consumption, and whether it can effectively improve the cleaning of lye degree and other issues. These will directly affect the commissioning and use quality of the PALL ceramic membrane degreasing system, as well as the cleaning quality of the strip and the maintenance frequency of the entire line of rollers.
一般来讲,在典型的冷轧板带工艺的连退和镀锌机组中,通常清洗段可设置1#喷淋段和1#刷洗段及1#循环系统、2#喷淋段和2#刷洗段及2#循环系统、电解清洗段和3#循环系统,其使用的介质为碱液,通过离心循环泵的作用将碱液提升后通过喷嘴喷射到带钢表面进行喷淋清洗和刷洗及电解,清洗后的碱液回流到循环系统的循环罐中。Generally speaking, in the continuous annealing and galvanizing units of a typical cold-rolled strip process, the cleaning section can usually be equipped with 1# spraying section, 1# brushing section and 1# circulation system, 2# spraying section and 2# The medium used in the scrubbing section, 2# circulation system, electrolytic cleaning section and 3# circulation system is lye. The lye is lifted by the action of the centrifugal circulation pump and then sprayed onto the surface of the strip through the nozzle for spray cleaning, brushing and cleaning. After electrolysis, the cleaned lye is returned to the circulation tank of the circulation system.
对于清洗后的碱液,其中含有大量的磁性固体物质(例如,含铁淤泥),为了能够循环使用碱液,必须对其中的磁性固体物质进行过滤。发明人发现:通过过滤装置能够过滤清洗后的碱液中的磁性固体物质,然而,如何能够低成本、持续、高效地实现对清洗后的碱液中的磁性固体物质的有效过滤,以及如何能够净化并回收因喷淋清洗过滤装置而得到的含有滤渣物(例如,含铁淤泥)的清洗液(例如,碱液和除盐水)等问题,需要进一步研究。For the cleaned lye, which contains a large amount of magnetic solid matter (for example, iron-containing sludge), in order to be able to recycle the lye, the magnetic solid matter must be filtered therein. The inventors have found that the magnetic solid matter in the cleaned lye can be filtered through a filter device, however, how to effectively filter the magnetic solid matter in the cleaned lye at low cost, continuously and efficiently, and how to Purification and recovery of the cleaning solution (for example, lye and desalinated water) containing filter residues (for example, iron-containing sludge) obtained by spraying and cleaning the filter device needs further study.
发明内容Contents of the invention
本发明的目的在于解决现有技术存在的上述不足中的至少一项。The purpose of the present invention is to solve at least one of the above-mentioned deficiencies in the prior art.
例如,本发明的目的之一在于提供一种能够低成本、持续、高效地实现对清洗后的碱液中的磁性固体物质进行有效过滤的装置和方法。本发明的另一目的在于提供一种能够低成本、持续、高效地净化清洗段产生的碱液,并且进一步净化并回收因喷淋清洗过滤装置而得到的含有滤渣物(例如,含铁淤泥)的清洗液(例如,碱液和除盐水)的装置和方法。For example, one of the objectives of the present invention is to provide a low-cost, continuous and efficient device and method for effectively filtering magnetic solid substances in the cleaned lye. Another object of the present invention is to provide a low-cost, continuous and efficient purification of the lye produced by the cleaning section, and further purify and reclaim the filter residue (for example, iron-containing sludge) obtained from the spray cleaning filter device Apparatus and methods for cleaning liquids (for example, lye and demineralized water).
为了实现上述目的,本发明的一方面提供了一种连退和/或镀锌机组清洗段碱液回收装置。所述清洗段碱液回收装置包括磁性过滤单元、碱液收集单元、碱液沉降净化单元、碱液储存单元。其中,所述磁性过滤单元具有磁性过滤构件、喷淋构件和刮除构件,磁性过滤构件对流经磁性过滤单元的清洗段碱液中的磁性固体物质进行吸附,刮除构件能够将吸附在磁性过滤构件上的磁性固体物质刮除,喷淋构件能够向刮除构件、磁性过滤构件和刮除构件与磁性过滤构件的接触位置处中的至少一处喷淋碱液或除盐水,以增强对吸附在磁性过滤构件上的磁性固体物质的去除;所述碱液收集单元能够收集喷淋构件喷淋出的碱液或除盐水,碱液收集单元的上部设置有第一溢流部件,碱液收集单元的下部设置有第一排污部件;所述碱液沉降净化单元通过与所述第一溢流部件连通,以接受从碱液收集单元的第一溢流部件中溢出的碱液,碱液沉降净化单元包括按照碱液流动方向设置的两级或三级以上的沉降室;所述碱液储存单元通过管道与碱液沉降净化单元的最后一级沉降室连通。In order to achieve the above object, one aspect of the present invention provides an alkali recovery device in the cleaning section of a continuous annealing and/or galvanizing line. The lye recovery device in the cleaning section includes a magnetic filter unit, an lye collection unit, an lye sedimentation purification unit, and an lye storage unit. Wherein, the magnetic filter unit has a magnetic filter member, a spray member and a scraper member, the magnetic filter member absorbs the magnetic solid matter in the alkali liquor flowing through the cleaning section of the magnetic filter unit, and the scraper member can absorb the magnetic solid matter in the magnetic filter unit. The magnetic solid matter on the component is scraped off, and the spraying component can spray lye or desalted water to at least one of the scraping component, the magnetic filter component, and the contact position between the scraping component and the magnetic filter component, so as to enhance the adsorption The removal of the magnetic solid matter on the magnetic filter member; the lye collecting unit can collect the lye or demineralized water sprayed by the spray member, and the upper part of the lye collecting unit is provided with a first overflow part, and the lye is collected The lower part of the unit is provided with a first sewage part; the lye settlement purification unit communicates with the first overflow part to accept the lye overflowing from the first overflow part of the lye collection unit, and the lye settles The purification unit includes two or more stages of settling chambers arranged according to the flow direction of the lye; the lye storage unit communicates with the last stage of the settling chamber of the lye settling purification unit through pipelines.
本发明的另一方面提供了一种连退和/或镀锌机组清洗段碱液回收方法。所述方法采用如上所述的连退和/或镀锌机组清洗段碱液回收装置来去除清洗段碱液中的磁性固体物质,并且净化和回收连退和/或镀锌机组清洗段碱液回收装置中的喷淋构件喷淋出的碱液或除盐水。Another aspect of the present invention provides a method for recovering lye in the cleaning section of a continuous annealing and/or galvanizing line. The method uses the lye recovery device in the cleaning section of the continuous annealing and/or galvanizing unit as described above to remove the magnetic solid matter in the lye in the cleaning section, and purify and recycle the lye in the cleaning section of the continuous annealing and/or galvanizing unit The lye or demineralized water sprayed out by the spray member in the recovery device.
与现有技术相比,本发明的有益效果包括:通过碱液收集单元、碱液沉降净化单元的配合能够适用于对连退和镀锌机组清洗段的循环系统中的碱液进行沉淀,并有效分离碱液中的含铁淤泥,进而提高碱液的清洁度,保证带钢的清洗、刷洗和电解质量,缓解了连退机组全线辊子的维护频率;通过碱液收集单元、碱液沉降净化单元、循环管为连退和镀锌机组清洗段的循环系统中的碱液进行回收和循环利用,进而减少了碱液的非正常消耗;通过将磁性过滤单元的碱液输入管道和除盐水输入管道间进行手阀控制连接,将除盐水冲洗改为碱液冲洗,不仅提高了冲洗效果还降低了除盐水的消耗;通过循环管间的手阀控制,还能让并列设置多组的集合体(例如,1、2、3#循环系统)联通、循环使用,有利于清洗段循环系统的调节,并提高了循环系统可操作性;更好的保证了PALL陶瓷膜除油系统的投用和使用质量,进而更好的满足连退机组清洗工艺的生产要求。Compared with the prior art, the beneficial effects of the present invention include: through the cooperation of the lye collecting unit and the lye sedimentation purification unit, it can be applied to precipitate the lye in the circulation system of the continuous annealing and cleaning section of the galvanizing unit, and Effectively separate the iron-containing sludge in the lye, thereby improving the cleanliness of the lye, ensuring the cleaning, scrubbing and electrolyte volume of the strip, and relieving the maintenance frequency of the rollers of the continuous annealing unit; through the lye collection unit and lye settlement purification Units and circulation pipes are used to recover and recycle the lye in the circulation system of the continuous annealing and galvanizing unit cleaning section, thereby reducing the abnormal consumption of lye; The pipes are connected by hand valve control, and the flushing of desalinated water is changed to lye flushing, which not only improves the flushing effect but also reduces the consumption of desalinated water; through the hand valve control between the circulation pipes, it is also possible to arrange multiple groups of aggregates in parallel (For example, 1, 2, 3 # circulation system) Unicom, recycling, is conducive to the adjustment of the cleaning section of the circulation system, and improves the operability of the circulation system; better guarantee the commissioning and operation of the PALL ceramic membrane degreasing system The quality of use can better meet the production requirements of the cleaning process of the continuous annealing unit.
附图说明Description of drawings
图1示出了本发明的一个示例性实施例的清洗段碱液回收利用装置的结构示意图。Fig. 1 shows a schematic structural view of an alkali liquor recycling device in a cleaning section according to an exemplary embodiment of the present invention.
图2示出了图1的清洗段碱液回收利用装置中的一个集合体的结构示意图。Fig. 2 shows a schematic structural view of an assembly in the alkali liquor recycling device in the cleaning section of Fig. 1 .
图3示出了图2的集合体中的磁性过滤单元的结构示意图。FIG. 3 shows a schematic structural view of the magnetic filter unit in the assembly of FIG. 2 .
图4示出了图2的集合体中的碱液收集单元、碱液沉降净化单元和碱液储存单元的结构和连接示意图。Fig. 4 shows the structure and connection schematic diagram of the lye collecting unit, the lye sedimentation purification unit and the lye storage unit in the assembly of Fig. 2 .
图5示出了图4中的碱液收集单元的结构示意图。Fig. 5 shows a schematic structural view of the lye collecting unit in Fig. 4 .
图6示出了图4中的碱液沉降净化单元的主视示意图。Fig. 6 shows a schematic front view of the alkaline solution sedimentation purification unit in Fig. 4 .
图7示出了图4中的碱液沉降净化单元的透视示意图。Fig. 7 shows a schematic perspective view of the alkaline solution sedimentation purification unit in Fig. 4 .
附图标记说明如下:The reference signs are explained as follows:
1#磁鼓过滤器-H01、2#磁鼓过滤器-H02、3#磁鼓过滤器-H03、1#碱液回收利用系统-F01、2#碱液回收利用系统-F02、3#碱液回收利用系统-F03、1#循环罐-X01、2#循环罐-X02、3#循环罐-X03、1#、2#循环罐连接管手阀-V01、2#、3#循环罐连接管手阀-V02、1#、2#循环罐连接管-GO1、2#、3#循环罐连接管-G02、1#碱液回收系统排污管-W01、2#碱液回收系统排污管-W02、3#碱液回收系统排污管-W03、1#磁鼓过滤器碱液流动方向-R01、1#磁鼓过滤器溢出碱液方向-R02、1#磁鼓过滤器碱液与除盐水间手阀-V03、1#磁鼓过滤器碱液与除盐水间连接管-G03、1#磁鼓过滤器碱液输入管-G04、1#磁鼓过滤器除盐水输入管-G05、1#碱液回收系统收集小车-C01、1#碱液回收系统碱液流动方向-R03、1#碱液回收系统带管箍的排放连接胶管01-J01、1#碱液回收系统排污管W01、1#碱液回收系统带管箍的溢流胶管02-J02、1#碱液回收系统带管箍溢流胶管03-J03、1#碱液回收系统收集槽-T01、1#碱液回收系统与1#循环罐间连接管-G06、1#碱液回收系统与1#循环罐间连接控制手阀-V04、收集小车液位计-1、收集小车车轮-2、收集小车溢流管-3、收集小车溢流手阀-4、溢流排废手阀-5、溢流排废连接管-6、收集小车排废手阀-7、排废连接管-8、溢流碱液排废方向-R04、废碱液排废方向-R05、收集槽连接管-9、收集槽溢流管-10、收集槽溢流手阀-11、收集槽支撑-S01、收集槽碱液溢流方向-R06、收集槽第三级溢流槽排放手阀-12、收集槽第二级溢流槽排放手阀-13、收集槽第一级溢流槽排放手阀-14、收集槽第三级溢流槽废液排放手阀-15、收集槽第二级溢流槽废液排放手阀-16、收集槽第一级溢流槽废液排放手阀-17、收集槽带管箍废液连接胶管-18、收集槽排污管-19、收集槽第一、二、三级溢流槽排放连接管-20、收集槽第一、二、三级溢流槽废液排放连接管-21、收集槽第一、二、三级溢流槽排放与废液排放连接管-22。1# magnetic drum filter-H01, 2# magnetic drum filter-H02, 3# magnetic drum filter-H03, 1# lye recovery system-F01, 2# lye recovery system-F02, 3# alkali Liquid recycling system-F03, 1# circulation tank-X01, 2# circulation tank-X02, 3# circulation tank-X03, 1#, 2# circulation tank connection pipe hand valve-V01, 2#, 3# circulation tank connection Pipe hand valve-V02, 1#, 2# circulating tank connecting pipe-GO1, 2#, 3# circulating tank connecting pipe-G02, 1# lye recovery system sewage pipe-W01, 2# lye recovery system sewage pipe- W02, 3# lye recovery system sewage pipe-W03, 1# magnetic drum filter lye flow direction-R01, 1# magnetic drum filter overflow lye direction-R02, 1# magnetic drum filter lye and demineralized water Inter-hand valve-V03, connecting pipe between 1# magnetic drum filter lye and desalted water-G03, 1# magnetic drum filter lye input pipe-G04, 1# magnetic drum filter desalted water input pipe-G05, 1 #Alkali recovery system collection trolley-C01, 1# lye recovery system lye flow direction-R03, 1# lye recovery system discharge connection hose with pipe collar 01-J01, 1# lye recovery system sewage pipe W01, 1# lye recovery system overflow hose with hose clamp 02-J02, 1# lye recovery system with hose clamp overflow hose 03-J03, 1# lye recovery system collection tank-T01, 1# lye recovery system Connecting pipe between 1# circulating tank-G06, 1# lye recovery system and 1# circulating tank connecting control hand valve-V04, collecting trolley liquid level gauge-1, collecting trolley wheel-2, collecting trolley overflow pipe- 3. Collection trolley overflow hand valve-4, overflow waste discharge hand valve-5, overflow waste discharge connection pipe-6, collection trolley waste discharge hand valve-7, waste discharge connection pipe-8, overflow lye discharge Waste direction-R04, waste lye discharge direction-R05, collection tank connection pipe-9, collection tank overflow pipe-10, collection tank overflow hand valve-11, collection tank support-S01, collection tank lye overflow Direction-R06, collection tank third overflow tank discharge hand valve-12, collection tank second overflow tank discharge hand valve-13, collection tank first overflow tank discharge hand valve-14, collection tank third First-stage overflow tank waste liquid discharge hand valve-15, collection tank second-stage overflow tank waste liquid discharge hand valve-16, collection tank first-stage overflow tank waste liquid discharge hand valve-17, collection tank with pipe collar waste Liquid connection rubber hose-18, collection tank sewage pipe-19, collection tank first, second and third overflow tank discharge connection pipes-20, collection tank first, second and third overflow tank waste discharge connection pipes-21 , The first, second and third stage overflow tank discharge and waste liquid discharge connection pipe -22 of the collection tank.
具体实施方式Detailed ways
在下文中,将结合示例性实施例来详细说明本发明的连退和/或镀锌机组清洗段碱液回收方法和装置。Hereinafter, the method and device for recovering alkali liquor in the cleaning section of the continuous annealing and/or galvanizing line of the present invention will be described in detail in conjunction with exemplary embodiments.
在本发明的一个示例性实施例中,连退和/或镀锌机组清洗段碱液回收装置可包括磁性过滤单元、碱液收集单元、碱液沉降净化单元、碱液储存单元。优选地,连退和/或镀锌机组清洗段碱液回收装置也可由并列设置的两组或三组以上的集合体构成,以加大对清洗段碱液的处理量。这里所说的集合体可由磁性过滤单元、碱液收集单元、碱液沉降净化单元和碱液储存单元构成,并且在任意两个相邻的集合体中,一个集合体中的将碱液储存单元与碱液沉降净化单元连通的管道,可以通过设置有控制阀的连接管与另一个集合体中将碱液储存单元与碱液沉降净化单元连通的管道彼此连通;从而有利于将构成连退和/或镀锌机组清洗段碱液回收装置的不同集合体进行连通和循环,这样有利于更好的统筹调节清洗段循环系统,并增加整个系统的可操作性,进而能够更好地保证PALL陶瓷膜除油系统的投用和使用质量。In an exemplary embodiment of the present invention, the lye recovery device in the cleaning section of the continuous annealing and/or galvanizing line may include a magnetic filter unit, an lye collection unit, an lye settlement purification unit, and an lye storage unit. Preferably, the lye recovery device in the cleaning section of the continuous annealing and/or galvanizing unit can also be composed of two or more sets of aggregates arranged side by side, so as to increase the processing capacity of the lye in the cleaning section. The assembly mentioned here can be made of magnetic filtration unit, lye collection unit, lye sedimentation purification unit and lye storage unit, and in any two adjacent assemblies, the lye storage unit in one assembly The pipeline that is communicated with the lye settlement purification unit can communicate with each other through the connecting pipe that is provided with the control valve and the pipeline that connects the lye storage unit and the lye settlement purification unit in another assembly; thus it is beneficial to form continuous retreat and /or the different aggregates of the lye recovery device in the cleaning section of the galvanizing unit are connected and circulated, which is conducive to better overall adjustment of the cleaning section circulation system, and increases the operability of the entire system, thereby better ensuring PALL ceramics The commissioning and service quality of the membrane degreasing system.
具体来讲,磁性过滤单元可包括磁性过滤构件、喷淋构件和刮除构件。其中,磁性过滤构件对流经磁性过滤单元的清洗段碱液中的磁性固体物质进行吸附;刮除构件能够将吸附在磁性过滤构件上的磁性固体物质刮除;喷淋构件能够向刮除构件、磁性过滤构件和刮除构件与磁性过滤构件的接触位置处中的至少一处喷淋碱液或除盐水,以增强对吸附在磁性过滤构件上的磁性固体物质的去除。例如,磁性过滤单元可以由一个或两个以上的磁鼓过滤器组成。如图1和图2所示,磁性过滤单元包括并列设置两组,且每组由串联的两个磁鼓过滤器组成。Specifically, the magnetic filter unit may include a magnetic filter member, a shower member, and a scraper member. Among them, the magnetic filter member adsorbs the magnetic solid matter in the alkaline solution flowing through the cleaning section of the magnetic filter unit; the scraping member can scrape off the magnetic solid matter adsorbed on the magnetic filter member; the spray member can send water to the scraping member, At least one of the magnetic filter member and the contact position of the scraper member and the magnetic filter member is sprayed with lye or demineralized water to enhance the removal of magnetic solid matter adsorbed on the magnetic filter member. For example, a magnetic filter unit can consist of one or more than two drum filters. As shown in Figure 1 and Figure 2, the magnetic filter unit includes two groups arranged side by side, and each group consists of two magnetic drum filters connected in series.
碱液收集单元能够收集喷淋构件喷淋出的碱液或除盐水,并且能够对其中收集的碱液进行初步的沉降和净化。碱液收集单元的上部可设置有第一溢流部件,通过第一溢流部件可将初步净化后的碱液排出碱液收集单元。碱液收集单元的下部可设置有第一排污部件,通过第一排污部件能够定期或不定期将沉降至碱液收集单元底部的磁性固体物质(例如,含铁淤泥)排出碱液收集单元。此外,碱液收集单元底部设置有滚动部件,碱液收集单元能够通过滚动部件的滚动实现自身的移动。如图2所示,碱液收集单元可以为具有收集碱液功能的带轮小车。The lye collecting unit can collect lye or demineralized water sprayed by the spraying member, and can perform preliminary settlement and purification of the lye collected therein. The upper part of the lye collecting unit can be provided with a first overflow part, through which the preliminarily purified lye can be discharged out of the lye collecting unit. The bottom of the lye collection unit can be provided with a first blowdown component, through which the magnetic solid matter (for example, iron-containing silt) that settles to the bottom of the lye collection unit can be discharged from the lye collection unit regularly or irregularly. In addition, rolling parts are arranged at the bottom of the lye collecting unit, and the lye collecting unit can realize its own movement through the rolling of the rolling parts. As shown in Figure 2, the lye collecting unit can be a wheeled trolley with the function of collecting lye.
碱液沉降净化单元通过与碱液收集单元的第一溢流部件连通,从而能够接受从碱液收集单元的第一溢流部件中溢出的碱液。碱液沉降净化单元可包括按照碱液流动方向设置的两级或三级以上的沉降室。此外,两级或三级以上的沉降室中每个沉降室的高度优选地按照碱液流动方向依次降低。优选地,碱液沉降净化单元的每级沉降室的底部均可设置有排污构件。如图2所示,碱液沉降净化单元可包括按照碱液流动方向设置的三级的沉降室。The lye settlement purification unit is communicated with the first overflow part of the lye collection unit, so as to be able to accept the lye overflowing from the first overflow part of the lye collection unit. The lye settlement purification unit may include two or more stages of settling chambers arranged in accordance with the flow direction of lye. In addition, the height of each settling chamber in the settling chambers of two or more stages preferably decreases sequentially according to the flow direction of the alkali liquor. Preferably, the bottom of each stage of the settling chamber of the alkaline solution settling purification unit can be provided with a sewage discharge member. As shown in FIG. 2 , the alkaline solution settlement and purification unit may include three stages of settling chambers arranged in accordance with the flow direction of the alkaline solution.
碱液储存单元通过管道与碱液沉降净化单元的最后一级沉降室连通。The lye storage unit communicates with the final settling chamber of the lye settlement purification unit through pipelines.
图1示出了本发明的一个示例性实施例的清洗段碱液回收利用装置的结构示意图。本发明的清洗段碱液回收利用装置也可称为清洗段碱液回收利用系统。图2示出了图1的清洗段碱液回收利用装置中的一个集合体(例如,可称为1#碱液回收利用集合体)的结构示意图。图3示出了图2的集合体中的磁性过滤单元(例如,两组且每组由两个串联的磁鼓过滤器构成)的结构示意图。图4示出了图2的集合体中的碱液收集单元(例如,可称为收集小车)、碱液沉降净化单元(例如,可称为收集槽)和碱液储存单元(例如,可称为循环罐)的结构和连接示意图。下文中,也可将碱液收集单元(例如,可称为收集小车)、碱液沉降净化单元(例如,可称为收集槽)和碱液储存单元(例如,可称为循环罐)合称为碱液回收利用集合体。图5示出了图4中的碱液收集单元(例如,可称为收集小车)的结构示意图。图6示出了图4中的碱液沉降净化单元(例如,可称为收集槽)的主视示意图。图7示出了图4中的碱液沉降净化单元(例如,可称为收集槽)的透视示意图。Fig. 1 shows a schematic structural view of an alkali liquor recycling device in a cleaning section according to an exemplary embodiment of the present invention. The lye recycling device in the cleaning section of the present invention may also be called a lye recycling system in the cleaning section. Fig. 2 shows a schematic structural view of an assembly (for example, it may be referred to as 1# alkali liquor recycling assembly) in the alkali liquor recycling device in the cleaning section of Fig. 1 . FIG. 3 shows a schematic structural view of the magnetic filter units (for example, two groups each consisting of two magnetic drum filters connected in series) in the aggregate of FIG. 2 . Fig. 4 has shown the lye collecting unit (for example, can be referred to as collecting trolley), the lye sedimentation purification unit (for example, can be called collection tank) and lye storage unit (for example, can be called collection tank) in the assembly of Fig. 2 is the structure and connection diagram of the circulation tank). Hereinafter, the lye collection unit (for example, may be referred to as a collection trolley), the lye settlement purification unit (for example, may be referred to as a collection tank) and the lye storage unit (for example, may be referred to as a circulation tank) may be collectively referred to as It is an assembly for recycling lye. Fig. 5 shows a schematic structural view of the lye collecting unit (for example, it may be called a collecting trolley) in Fig. 4 . Fig. 6 shows a schematic front view of the alkaline solution sedimentation purification unit (for example, it may be called a collection tank) in Fig. 4 . Fig. 7 shows a schematic perspective view of the alkaline solution settlement purification unit (eg, it may be called a collection tank) in Fig. 4 .
如图1至图7所示,在本发明的另一个示例性实施例中,清洗段碱液回收利用装置或系统,包括1#磁鼓过滤器H01、2#磁鼓过滤器H02、3#磁鼓过滤器H03、1#碱液回收利用集合体F01、2#碱液回收利用集合体F02、3#碱液回收利用集合体F03、1#循环罐X01、2#循环罐X02、3#循环罐X03、1#、2#循环罐连接管手阀V01、2#、3#循环罐连接管手阀V02、1#、2#循环罐连接管GO1、2#、3#循环罐连接管G02、1#碱液回收系统排污管W01、2#碱液回收系统排污管W02、3#碱液回收系统排污管W03。As shown in Fig. 1 to Fig. 7, in another exemplary embodiment of the present invention, the lye recycling device or system in the cleaning section includes 1# magnetic drum filter H01, 2# magnetic drum filter H02, 3# Magnetic drum filter H03, 1# lye recycling assembly F01, 2# lye recycling assembly F02, 3# lye recycling assembly F03, 1# circulation tank X01, 2# circulation tank X02, 3# Circulation tank X03, 1#, 2# circulation tank connection pipe hand valve V01, 2#, 3# circulation tank connection pipe hand valve V02, 1#, 2# circulation tank connection pipe GO1, 2#, 3# circulation tank connection pipe G02, 1# lye recovery system sewage pipe W01, 2# lye recovery system sewage pipe W02, 3# lye recovery system sewage pipe W03.
如图1所示,用于连退和镀锌机组的清洗段碱液回收利用系统,根据清洗段的设置情况,设置了3套磁鼓过滤系统,对每套磁鼓过滤系统配备了碱液回收利用集合体。这三套磁鼓过滤系统,通过1#、2#循环罐连接管手阀V01、2#、3#循环罐连接管手阀V02的合理开、关可对本碱液回收利用系统进行了有效的联通、循环利用。As shown in Figure 1, for the lye recycling system in the cleaning section of the continuous annealing and galvanizing unit, according to the setting of the cleaning section, 3 sets of magnetic drum filter systems are set up, and each set of magnetic drum filter systems is equipped with lye Recycling aggregates. These three sets of magnetic drum filtration systems, through the reasonable opening and closing of hand valves V01, 2#, and 3# circulation tanks connecting pipes of 1# and 2# circulation tanks, the lye recovery and utilization system can be effectively improved. Unicom, recycling.
如图3所示,1#清洗段碱液回收利用集合体的磁鼓过滤器系统包括:1#磁鼓过滤器碱液流动方向R01、1#磁鼓过滤器溢出碱液方向R02、1#磁鼓过滤器碱液与除盐水间手阀V03、1#磁鼓过滤器碱液与除盐水间连接管G03、1#磁鼓过滤器碱液输入管G04、1#磁鼓过滤器除盐水输入管G05。1#清洗段碱液回收利用集合体的磁鼓过滤器系统的碱液输入管G04和1#磁鼓过滤器除盐水输入管G05之间通过连接管G03和手阀V03进行连接。As shown in Figure 3, the magnetic drum filter system of the lye recycling assembly in the 1# cleaning section includes: 1# magnetic drum filter lye flow direction R01, 1# magnetic drum filter overflow lye direction R02, 1# Hand valve V03 between drum filter lye and desalinated water, connecting pipe G03 between 1# drum filter lye and desalinated water, 1# drum filter lye input pipe G04, 1# drum filter desalted water Input pipe G05. The lye input pipe G04 of the magnetic drum filter system of the 1# cleaning section lye recycling assembly and the desalted water input pipe G05 of the 1# magnetic drum filter are connected through the connecting pipe G03 and the hand valve V03 .
如图3所示,在实际生产运行时,将1#磁鼓过滤器除盐水输入管G05上的手阀关闭,打开手阀V03,即可实现碱液对磁鼓和刮刀间的冲洗;将1#磁鼓过滤器除盐水输入管G05上的手阀打开,关闭手阀V03,即可实现碱液对磁鼓和刮刀间的清洗。碱液沿磁鼓过滤器的磁鼓溢流的碱液沿着R02的方向留到收集小车里。As shown in Figure 3, during actual production and operation, close the hand valve on the desalted water input pipe G05 of the 1# magnetic drum filter, and open the hand valve V03 to realize the washing of the lye between the magnetic drum and the scraper; Open the hand valve on the desalted water input pipe G05 of the 1# magnetic drum filter, and close the hand valve V03 to realize the cleaning between the magnetic drum and the scraper by the lye. The lye overflows along the magnetic drum of the magnetic drum filter and stays in the collecting trolley along the direction of R02.
如图4所示,清洗段1#碱液回收利用集合体包括:1#碱液回收系统收集小车C01、1#碱液回收系统碱液流动方向R03、1#碱液回收系统带管箍的排放连接胶管01J01、1#碱液回收系统排污管W01、1#碱液回收系统带管箍的溢流胶管02J02、1#碱液回收系统带管箍溢流胶管03J03、1#碱液回收系统收集槽T01、1#碱液回收系统与1#循环罐间连接管G06、1#碱液回收系统与1#循环罐间连接控制手阀V04。1#碱液回收系统收集小车C01与1#碱液回收系统收集槽T01之间,通过带管箍的连接胶管02(J02)连接;1#碱液回收系统收集槽T01与1#循环罐之间,通过带管箍的连接胶管03(J03)连接;1#碱液回收系统收集小车C01与1#碱液回收系统排污管之间通过带管箍的胶管01(J01)连接。As shown in Figure 4, the 1# lye recovery assembly in the cleaning section includes: 1# lye recovery system collecting trolley C01, 1# lye recovery system lye flow direction R03, 1# lye recovery system with pipe collar Drain connection hose 01J01, 1# lye recovery system sewage pipe W01, 1# lye recovery system overflow hose with hoop 02J02, 1# lye recovery system overflow hose with hoop 03J03, 1# lye recovery system Collection tank T01, connecting pipe G06 between 1# lye recovery system and 1# circulation tank, connection control hand valve V04 between 1# lye recovery system and 1# circulation tank. 1# lye recovery system collection trolley C01 and 1# Between the collection tank T01 of the lye recovery system, it is connected through the connecting rubber hose 02 (J02) with a hose clamp; between the collection tank T01 of the 1# lye recovery system and the 1# circulation tank, through the connecting rubber hose 03 (J03) with a hose clamp ) connection; 1# lye recovery system collection trolley C01 and 1# lye recovery system sewage pipe are connected through rubber hose 01 (J01) with hose clamp.
在图5中,A—表示收集小车碱液溢流管A段、B—表示收集小车碱液溢流管B段、H1-表示收集小车液位计联通之间的距离、H2-表示收集小车碱液溢流管A段到收集小车碱液溢流管B段之间的高度差、H3-表示收集小车碱液溢流管到收集小车碱液排废连接管之间的高度差、H4-表示收集小车溢流管底端到收集小车底面的高度、H5-表示收集小车离地面的高度。In Figure 5, A—indicates the A section of the lye overflow pipe of the collection trolley, B—indicates the B section of the lye overflow pipe of the collection trolley, H1-indicates the distance between the level gauges of the collection trolley, and H2-indicates the collection trolley The height difference between the A section of the lye overflow pipe and the B section of the lye overflow pipe of the collection trolley, H3- indicates the height difference between the lye overflow pipe of the collection trolley and the lye discharge connecting pipe of the collection trolley, H4- Indicates the height from the bottom of the overflow pipe of the collection trolley to the bottom of the collection trolley, and H5- indicates the height of the collection trolley from the ground.
如图5所示,清洗段碱液回收利用集合体的收集小车C01包括:收集小车液位计1、收集小车车轮2、收集小车溢流管3、收集小车溢流手阀4、溢流排废手阀5、溢流排废连接管6、收集小车排废手阀7、排废连接管8、溢流碱液排废方向R04、废碱液排废方向R05。收集小车C01设置了液位计1,用于观察收集小车中碱液的液位,其液位刻度为H1。收集小车C01设置了车轮2,方便小车清洗时移出和移进,并且与收集槽有一定的高度差,即H5≥H11。收集小车C01溢流管3的A段低于收集小车的碱液,离收集小车底部的高度为H4,可以使碱液在收集小车C01里充分实现溢流的作用。收集小车C01溢流管3的B段要高于收集小车溢流管3的A段,高度差为H2。As shown in Figure 5, the collection trolley C01 of the lye recycling assembly in the cleaning section includes: the liquid level gauge 1 of the collection trolley, the wheels of the collection trolley 2, the overflow pipe of the collection trolley 3, the overflow hand valve 4 of the collection trolley, and the overflow drain Waste hand valve 5, overflow waste discharge connecting pipe 6, collection trolley waste discharge hand valve 7, waste discharge connection pipe 8, overflow lye discharge direction R04, waste lye discharge direction R05. The collecting trolley C01 is equipped with a liquid level gauge 1, which is used to observe the liquid level of the lye in the collecting trolley, and its liquid level scale is H1. The collection trolley C01 is equipped with wheels 2, which is convenient for the trolley to move out and in during cleaning, and has a certain height difference with the collection tank, that is, H5≥H11. The A section of the overflow pipe 3 of the collecting trolley C01 is lower than the lye of the collecting trolley, and the height from the bottom of the collecting trolley is H4, which can make the lye fully realize the overflowing effect in the collecting trolley C01. The section B of the overflow pipe 3 of the collecting trolley C01 is higher than the section A of the overflow pipe 3 of the collecting trolley, and the height difference is H2.
如图4、5所示,在实际生产运行时,当收集小车C01的碱液高于溢流管3的B段时,收集小车C01中的碱液,通过连接胶管J02向收集槽T01中溢流;当收集小车C01的碱液低于溢流管3的B段时,收集小车C01中的碱液,停止通过连接胶管J02向收集槽T01中溢流。As shown in Figures 4 and 5, during actual production and operation, when the lye in the collection trolley C01 is higher than the section B of the overflow pipe 3, the lye in the collection trolley C01 overflows into the collection tank T01 through the connecting hose J02 When the lye in the collection trolley C01 is lower than the B section of the overflow pipe 3, the lye in the collection trolley C01 stops overflowing to the collection tank T01 through the connecting rubber hose J02.
如图5所示,收集小车C01的溢流管3上的手阀4用于控制溢流进收集槽T01中碱液的流量大小。当收集小车C01的碱液不需要溢流进收集槽T01时,溢流管3上的手阀4关闭,溢流排废连接管6上的溢流排废手阀5将打开/关闭控制排废流量大小,碱液沿R04进行排废;当收集小车C01的进行清洗时,溢流管3的手阀4和溢流排废连接管6上的溢流排废手阀5关闭,排废连接管8上的手阀7打开,进行小车清洗、排废。As shown in FIG. 5 , the hand valve 4 on the overflow pipe 3 of the collection trolley C01 is used to control the flow rate of the lye overflowing into the collection tank T01 . When the lye in the collection trolley C01 does not need to overflow into the collection tank T01, the hand valve 4 on the overflow pipe 3 is closed, and the overflow waste discharge hand valve 5 on the overflow waste discharge connecting pipe 6 will open/close the control drain. The size of the waste flow, the lye is discharged along R04; when the collection trolley C01 is cleaned, the hand valve 4 of the overflow pipe 3 and the overflow waste discharge hand valve 5 on the overflow waste discharge connecting pipe 6 are closed, and the waste discharge The hand valve 7 on the connecting pipe 8 is opened to clean and discharge the dolly.
在图6、7中,C—表示收集槽碱液溢流管C段、D—表示收集槽碱液溢流管D段、H6-收集槽连接管离收集槽底高度、H7-收集槽第一级溢流槽高度、H8-收集槽第二级溢流槽高度、H9-收集槽溢流管高度离收集槽底高度、H10-表示收集槽碱液溢流管C段到收集槽碱液溢流管D段之间的高度差、h01-收集槽的高度、h02-收集槽的宽度、h03-收集槽的长度、H12-收集槽排放管与废液排放管的高度差。In Figures 6 and 7, C—represents the C section of the lye overflow pipe of the collection tank, D—represents the D section of the lye overflow pipe of the collection tank, H6-the height of the connection pipe of the collection tank from the bottom of the collection tank, H7-the first section of the collection tank The height of the first-level overflow tank, H8-the height of the second-level overflow tank of the collection tank, H9-the height of the overflow pipe of the collection tank from the bottom of the collection tank, H10-represents the C section of the lye overflow pipe of the collection tank to the lye of the collection tank The height difference between the D sections of the overflow pipe, h01-the height of the collection tank, h02-the width of the collection tank, h03-the length of the collection tank, H12-the height difference between the collection tank discharge pipe and the waste liquid discharge pipe.
如图6、7所示,1#碱液回收利用集合体收集槽T01包括:收集槽连接管9、收集槽溢流管10、收集槽溢流手阀11、收集槽支撑S01、收集槽碱液溢流方向R06、收集槽第三级溢流槽排放手阀12、收集槽第二级溢流槽排放手阀13、收集槽第一级溢流槽排放手阀14、收集槽第三级溢流槽废液排放手阀15、收集槽第二级溢流槽废液排放手阀16、收集槽第一级溢流槽废液排放手阀17、收集槽带管箍废液连接胶管18、收集槽排污管19、收集槽第一、二、三级溢流槽排放连接管20、收集槽第一、二、三级溢流槽废液排放连接管21、收集槽第一、二、三级溢流槽排放与废液排放连接管22。As shown in Figures 6 and 7, the collection tank T01 of the 1# lye recycling assembly includes: the collection tank connecting pipe 9, the collection tank overflow pipe 10, the collection tank overflow hand valve 11, the collection tank support S01, the collection tank alkali Liquid overflow direction R06, collection tank third-stage overflow tank discharge hand valve 12, collection tank second-stage overflow tank discharge hand valve 13, collection tank first-stage overflow tank discharge hand valve 14, collection tank third-stage Overflow tank waste liquid discharge hand valve 15, collection tank second-stage overflow tank waste liquid discharge hand valve 16, collection tank first-stage overflow tank waste liquid discharge hand valve 17, collection tank waste liquid connection hose with pipe collar 18 , Collection tank sewage pipe 19, collection tank first, second and third overflow tank discharge connection pipe 20, collection tank first, second and third overflow tank waste liquid discharge connection pipe 21, collection tank first, second, Tertiary overflow tank discharge and waste liquid discharge connecting pipe 22.
如图4、6所示,在实际生产运行时,碱液沿收集槽T01逐级溢流后,经过碱液按照R06方向,经溢流管10,通过连接胶管J03进入循环罐X01中,使碱液进行回收、循环利用。As shown in Figures 4 and 6, during actual production and operation, the lye overflows step by step along the collection tank T01, passes through the lye in the direction of R06, passes through the overflow pipe 10, and enters the circulation tank X01 through the connecting hose J03, so that The lye is recovered and recycled.
如图6所示,收集槽T01连接管9用于接收从收集小车C01溢流过来的碱液,其高度为H6≤H3。收集槽T01设置为多级溢流槽,其槽内设置了H7、H8的隔离板,H8<H7<H6。收集槽T01设置了支撑S01,方便收集清洗时吊出、吊进,并且与收集小车有一定的高度差,即H11≤H5。收集槽T01溢流管10的C段低于收集槽最后一级的碱液,离收集小车底部的高度为H9(H9<H8),可以使碱液在收集槽T01里充分实现溢流的作用。收集槽T01溢流管10的D段要高于收集槽溢流管10的C段,高度差为H10。As shown in Figure 6, the connecting pipe 9 of the collection tank T01 is used to receive the lye overflowing from the collection trolley C01, and its height is H6≤H3. The collection tank T01 is set as a multi-stage overflow tank, and the isolation plates of H7 and H8 are set in the tank, and H8<H7<H6. The collection tank T01 is equipped with a support S01, which is convenient for hoisting out and in during collection and cleaning, and has a certain height difference with the collection trolley, that is, H11≤H5. The C section of the overflow pipe 10 of the collection tank T01 is lower than the lye of the last stage of the collection tank, and the height from the bottom of the collection trolley is H9 (H9<H8), which can fully realize the overflow function of the lye in the collection tank T01 . Section D of the overflow pipe 10 of the collection tank T01 is higher than section C of the overflow pipe 10 of the collection tank, and the height difference is H10.
如图4、6所示,在实际生产运行时,当收集槽T01的碱液高于溢流管10的D段时,收集槽T01中的碱液,通过连接胶管J03向循环罐X01中溢流;当收集槽T01的碱液低于溢流管10的D段时,当收集槽T01中的碱液,停止通过连接胶管J03向循环罐X01中溢流。As shown in Figures 4 and 6, during actual production and operation, when the lye in the collection tank T01 is higher than the section D of the overflow pipe 10, the lye in the collection tank T01 overflows into the circulation tank X01 through the connecting hose J03 flow; when the lye in the collection tank T01 is lower than the section D of the overflow pipe 10, when the lye in the collection tank T01 stops overflowing to the circulation tank X01 through the connecting hose J03.
如图6所示,当收集槽T01的溢流管10上的手阀11用于控制溢流进循环罐X01中碱液的流量大小。As shown in FIG. 6 , the hand valve 11 on the overflow pipe 10 of the collection tank T01 is used to control the flow rate of the lye overflowing into the circulation tank X01 .
如图7所示,收集槽T01的离底部H12高的位置,每一级溢流槽设置了溢流管20,H12<H9。收集槽T01的离底部H12高的位置,每一级溢流槽溢流管20处设置了溢流手阀12、13、14,分别控制收集槽每一级溢流槽的溢流流量大小。收集槽T01的溢流手阀12、13、14,分别用于对收集槽进行清洗时,手阀12、13、14打开后溢流槽体内的碱液,再进行淤泥清除。收集槽T01的底部,每一级溢流槽设置了废液排放连接管21。收集槽T01的底部,每一级溢流槽设置的废液排放连接管21上分别设置了排放手阀15、16、17,分别控制收集槽每一级溢流槽排废流量大小。收集槽T01的离底部的排放手阀15、16、17,分别用于对收集槽各级进行清洗时,手阀15、16、17打开后,进行收集槽的清洗、排废。收集槽T01与收集槽排污管之间可通过带管箍的胶管18连接。As shown in FIG. 7 , at the position higher than the bottom H12 of the collection tank T01 , each overflow tank is provided with an overflow pipe 20 , H12<H9. At the position higher than the bottom H12 of the collection tank T01, overflow hand valves 12, 13, and 14 are installed at the overflow pipe 20 of each stage of the overflow tank to control the overflow flow of each stage of the collection tank respectively. The overflow hand valves 12, 13, and 14 of the collection tank T01 are respectively used for cleaning the collection tank. After the hand valves 12, 13, and 14 are opened, the lye in the overflow tank body is overflowed, and then the sludge is removed. At the bottom of the collection tank T01, each overflow tank is provided with a waste liquid discharge connecting pipe 21. At the bottom of the collection tank T01, discharge hand valves 15, 16, and 17 are respectively set on the waste liquid discharge connecting pipes 21 of each overflow tank to control the waste discharge flow rate of each overflow tank of the collection tank. The discharge hand valves 15, 16, and 17 from the bottom of the collection tank T01 are used to clean the various levels of the collection tank respectively. After the hand valves 15, 16, and 17 are opened, the collection tank is cleaned and discharged. The collection tank T01 and the collection tank drain pipe can be connected by a rubber hose 18 with a hose collar.
图1中的碱液回收利用系统循环罐间连接管G01、G02采用AISI304不锈钢管焊接连接。碱液回收利用系统循环罐间连接管G01、G02与连接手阀V01、V02采用法兰连接,连接法兰采用对焊焊接到连接管上。碱液回收利用系统循环罐间连接手阀V01、V02的材质为AISI304。The connection pipes G01 and G02 between the circulation tanks of the lye recovery system in Figure 1 are welded and connected by AISI304 stainless steel pipes. The connecting pipes G01 and G02 between the circulation tanks of the lye recycling system are connected with the connecting hand valves V01 and V02 by flanges, and the connecting flanges are welded to the connecting pipes by butt welding. The material of hand valves V01 and V02 connected between circulation tanks of the lye recovery system is AISI304.
图3中的碱液回收利用集合体磁鼓过滤器碱液与除盐水间连接管G03采用AISI304不锈钢管焊接连接。碱液回收利用集合体磁鼓过滤器碱液与除盐水间连接管G03与连接手阀V03采用法兰连接,连接法兰采用对焊焊接到连接管上。碱液回收利用集合体磁鼓过滤器碱液与除盐水间连接手阀V03材质为AISI304。The connecting pipe G03 between the lye recovery and utilization aggregate magnetic drum filter lye and the desalinated water in Fig. 3 is welded and connected by AISI304 stainless steel pipe. The connecting pipe G03 between alkali liquor and desalinated water in the drum filter of alkali recovery and utilization assembly is connected with the connecting hand valve V03 by flange connection, and the connecting flange is welded to the connecting pipe by butt welding. Alkali recovery and utilization aggregate Magnetic drum filter The hand valve V03 connecting the alkali and desalinated water is made of AISI304.
图4中的1#碱液回收利用集合体1#循环罐X01的连接管G06采用AISI304不锈钢管焊接连接。1#碱液回收利用集合体1#循环罐X01的连接管G06与连接手阀V04采用法兰连接,连接法兰采用对焊焊接到连接管上。1#碱液回收利用集合体1#循环罐X01的连接手阀V04材质为AISI304。The connection pipe G06 of the 1# lye recovery assembly 1# circulation tank X01 in Figure 4 is welded and connected by AISI304 stainless steel pipes. The connection pipe G06 of the 1# lye recycling assembly 1# circulation tank X01 is connected with the connection hand valve V04 by flange connection, and the connection flange is welded to the connection pipe by butt welding. The material of the connecting hand valve V04 of the 1# lye recovery assembly 1# circulation tank X01 is AISI304.
在图5中,收集小车C01的溢流管3、溢流排废连接管6、排废连接管8采用AISI304不锈钢管焊接连接。收集小车C01的溢流管3与连接手阀4、溢流排废连接管6与连接手阀5、排废连接管8与连接手阀7均采用法兰连接,连接法兰采用对焊焊接到连接管上。收集小车C01的溢流管连接手阀4、溢流排废连接手阀5、排废连接手阀7材质均为AISI304。收集槽T01的溢流管10与手阀11、溢流排放连接管20与手阀12、13、14、废液排放连接管21与手阀15、16、17均采用法兰连接,连接法兰采用对焊焊接到连接管上。收集槽T01的溢流管连接手阀11、溢流排放连接手阀12、13、14、废液排放连接手阀15、16、17的材质均为AISI304。In Fig. 5, the overflow pipe 3, the overflow waste discharge connecting pipe 6, and the waste discharge connecting pipe 8 of the collecting trolley C01 are welded and connected by AISI304 stainless steel pipes. The overflow pipe 3 of the collection trolley C01 is connected to the connecting hand valve 4, the overflow waste discharge connecting pipe 6 is connected to the hand valve 5, and the waste discharge connecting pipe 8 is connected to the connecting hand valve 7 by flange connection, and the connecting flange is welded by butt welding to the connecting pipe. The overflow pipe connection hand valve 4 of the collection trolley C01, the overflow and waste connection hand valve 5, and the waste discharge connection hand valve 7 are all made of AISI304. The overflow pipe 10 of the collection tank T01 and the hand valve 11, the overflow discharge connecting pipe 20 and the hand valves 12, 13, 14, and the waste liquid discharge connecting pipe 21 and the hand valves 15, 16, 17 are all connected by flanges. The flange is welded to the connecting pipe by butt welding. The overflow pipe connection hand valve 11 of the collection tank T01, the overflow discharge connection hand valves 12, 13, 14, and the waste liquid discharge connection hand valves 15, 16, 17 are all made of AISI304.
图6、7中的收集槽T01的连接管9、溢流管10、溢流排放连接管20、排放连接管21、废液连接管22采用AISI304不锈钢管焊接连接。The connecting pipe 9, overflow pipe 10, overflow discharge connecting pipe 20, discharge connecting pipe 21, and waste liquid connecting pipe 22 of the collection tank T01 in Fig. 6 and 7 are welded and connected by AISI304 stainless steel pipes.
图1中的手阀V01、V02与管道间连接法兰之间有密封垫,材质为橡胶。图3中的手阀V03与管道间连接法兰之间有密封垫,材质为橡胶。图1中的手阀V04与管道间连接法兰之间有密封垫,材质为橡胶。图5中的手阀4、5、7与管道间连接法兰之间有密封垫,材质为橡胶。图6和7中的手阀11、12、13、14、115、16、17与管道间连接法兰之间有密封垫,材质为橡胶。There are sealing gaskets between the hand valves V01, V02 and the connecting flanges between the pipelines in Figure 1, and the material is rubber. There is a gasket between the connecting flange between the hand valve V03 and the pipeline in Figure 3, and the material is rubber. There is a gasket between the connecting flange between the hand valve V04 and the pipeline in Figure 1, and the material is rubber. There is a gasket between the hand valve 4, 5, 7 and the connecting flange between the pipelines in Fig. 5, and the material is rubber. Between the hand valves 11, 12, 13, 14, 115, 16, 17 in Figs. 6 and 7 and the connecting flange between the pipelines, there is a gasket made of rubber.
在本发明的又一个示例性实施例中,连退和/或镀锌机组清洗段碱液回收方法,采用如上所述的连退和/或镀锌机组清洗段碱液回收装置来去除清洗段碱液中的磁性固体物质,并且净化和回收连退和/或镀锌机组清洗段碱液回收装置中的喷淋构件喷淋出的碱液或除盐水。In yet another exemplary embodiment of the present invention, the lye recovery method for the cleaning section of the continuous annealing and/or galvanizing unit uses the lye recovery device for the cleaning section of the continuous annealing and/or galvanizing unit as described above to remove the cleaning section Magnetic solid substances in the lye, and purify and recover the lye or demineralized water sprayed out by the spray member in the lye recovery device in the cleaning section of the continuous annealing and/or galvanizing unit.
例如,在本发明的再一个示例性实施例中,连退和/或镀锌机组清洗段碱液回收装置的碱液被离心式循环泵从循环罐(1、2、3#循环罐)中提升后,沿磁鼓过滤器输入管G04进入磁鼓过滤器;一部分碱液沿磁鼓过滤器碱液与除盐水连接管G03,经过手阀V03进入喷嘴冲洗磁鼓表面和刮刀区域(除盐水开关手阀关闭);从磁鼓和刮刀间溢流的碱液流入收集小车C01;当收集小车C01中的碱液含量超过其溢流管道4的高度时,手阀3打开,碱液经过胶管J02和连接管9进入到收集槽T01的一级溢流槽;当碱液在收集槽T01中含量超过最后一级溢流槽溢流管10的高度时,碱液经过胶管J03和连接管G06、手阀11(打开)进入1#循环罐。2、3#碱液回收利用集合体工作原理与上述相似。3个碱液回收利用集合体可根据生产需要,通过连接管G01、G02之间的连接手阀V01、V02进行切换,即当手阀V04关闭时,V01打开,2#循环罐前的手阀打开,1#循环罐的碱液可补充到2#循环罐,同理手阀V04打开,V01打开,2#循环罐前的手阀关闭,2#循环罐的碱液可补充到1#循环罐;3#循环罐前手阀关闭,V01、V02打开,V04和2#循环罐前手阀打开,可以实现3#循环罐的碱液补充到1、2#循环罐,同理1、2#循环罐的碱液可补充到3#循环罐。收集小车C01需要清洗时,关闭手阀4,打开手阀5先进行溢流,再通过车轮2移出磁鼓过滤器,进行淤泥清扫,待淤泥清扫完后,打开手阀7进行清洗;同理对于收集槽T01需要清洗时,关闭手阀4、11,打开手阀12、13、14对收集槽各级溢流槽进行逐一溢流后,进行淤泥清扫,待淤泥清扫完后,打开手阀15、16、17进行清洗。经过上述操作后,完成清洗段碱液的回收和循环利用,进而让碱液有效的沉淀和有效分离碱液中的含铁淤泥,提高碱液的清洁度,保证带钢的清洗、刷洗和电解质量,缓解了连退机组全线辊子的维护频率;进而减少了碱液的非正常消耗,将除盐水冲洗改为碱液冲洗,不仅提高了冲洗效果还降低了除盐水的消耗。For example, in another exemplary embodiment of the present invention, the lye of the lye recovery device in the cleaning section of the continuous retreat and/or galvanizing unit is removed from the circulation tank (1, 2, 3# circulation tank) by a centrifugal circulation pump After lifting, enter the magnetic drum filter along the drum filter input pipe G04; part of the lye flows along the connecting pipe G03 between the lye and demineralized water of the magnetic drum filter, and enters the nozzle to rinse the surface of the magnetic drum and the scraper area (demineralized water) through the hand valve V03 switch hand valve closed); the lye overflowing from between the magnetic drum and the scraper flows into the collection trolley C01; when the lye content in the collection trolley C01 exceeds the height of its overflow pipe 4, the hand valve 3 is opened, and the lye passes through the rubber hose J02 and connecting pipe 9 enter the primary overflow tank of collection tank T01; when the content of lye in collecting tank T01 exceeds the height of the overflow pipe 10 of the last stage overflow tank, lye passes through hose J03 and connecting pipe G06 , Hand valve 11 (open) enters the 1# circulation tank. 2. The working principle of the 3# lye recycling assembly is similar to the above. The 3 lye recycling assemblies can be switched according to production needs through the connecting hand valves V01 and V02 between the connecting pipes G01 and G02, that is, when the hand valve V04 is closed, V01 is open, and the hand valve in front of the 2# circulation tank Open, the lye in the 1# circulation tank can be replenished to the 2# circulation tank, similarly open the hand valve V04, open the V01, close the hand valve in front of the 2# circulation tank, and the lye in the 2# circulation tank can be replenished to the 1# circulation tank; the front hand valve of 3# circulation tank is closed, V01 and V02 are opened, and the front hand valves of V04 and 2# circulation tank are opened, so that the lye in 3# circulation tank can be replenished to 1 and 2# circulation tanks, the same as 1 and 2 The lye in the #circulation tank can be added to the 3# circulation tank. When the collection trolley C01 needs to be cleaned, close the hand valve 4, open the hand valve 5 to overflow first, then move out the magnetic drum filter through the wheel 2, and clean the sludge. After the sludge is cleaned, open the hand valve 7 for cleaning; the same reason When the collection tank T01 needs to be cleaned, close the hand valves 4 and 11, open the hand valves 12, 13 and 14 to overflow the overflow tanks at all levels of the collection tank one by one, and then clean the sludge. After the sludge is cleaned, open the hand valve 15, 16, 17 for cleaning. After the above operations, the recovery and recycling of the lye in the cleaning section is completed, so that the lye can be effectively precipitated and the iron-containing sludge in the lye can be effectively separated, the cleanliness of the lye can be improved, and the strip steel can be cleaned, brushed and electrolyzed quality, which eases the maintenance frequency of the rollers of the continuous annealing unit; further reduces the abnormal consumption of lye, and changes the flushing of desalinated water to lye flushing, which not only improves the flushing effect but also reduces the consumption of desalinated water.
综上所述,本发明的连退和/或镀锌机组清洗段碱液回收方法和装置能够实现:碱液输入管与磁性过滤单元连接,离心循环泵将碱液提升后,通过碱液输入管进入磁性过滤单元,磁性过滤单元浸泡在碱液中吸附碱液中的含铁淤泥,通过刮刀将淤泥刮下,再关闭除盐水阀,打开碱液输入和除盐水连接管间的手阀,通过碱液来冲洗磁鼓表面及刮刀上的含铁淤泥;这些含铁淤泥与溢流的碱液进入碱液收集单元,碱液中的含铁淤泥由于受自重和其密度较大的原因开始沉淀在碱液收集单元中,当碱液收集单元中的碱液达到一定高度后,从溢流管中溢出,通过连接胶管进入到碱液沉降净化单元中;碱液沉降净化单元中的碱液汇集到一定高度后,逐级溢流,通过碱液沉降净化单元溢流管和连接胶管回流到循环系统碱液储存单元中;碱液在碱液沉降净化单元中,碱液中的含铁淤泥由于受自重和其密度较大的原因开始沉淀在碱液沉降净化单元中。In summary, the lye recovery method and device in the cleaning section of the continuous annealing and/or galvanizing unit of the present invention can realize: the lye input pipe is connected with the magnetic filter unit, and after the lye is lifted by the centrifugal circulation pump, the lye is input through the lye The pipe enters the magnetic filter unit, the magnetic filter unit is soaked in the lye to absorb the iron-containing sludge in the lye, the sludge is scraped off by a scraper, and then the desalinated water valve is closed, and the hand valve between the lye input and the desalinated water connection pipe is opened. Use lye to wash the iron-containing sludge on the surface of the magnetic drum and the scraper; these iron-containing silt and overflow lye enter the lye collection unit, and the iron-containing silt in the lye starts due to its own weight and its high density. Precipitate in the lye collection unit. When the lye in the lye collection unit reaches a certain height, it overflows from the overflow pipe and enters the lye settlement purification unit through the connecting hose; the lye in the lye settlement purification unit After collecting to a certain height, it overflows step by step, and returns to the lye storage unit of the circulation system through the overflow pipe of the lye settlement purification unit and the connecting hose; the lye is in the lye settlement purification unit, and the iron-containing sludge in the lye Due to its own weight and its high density, it begins to settle in the lye settlement purification unit.
本发明的连退和/或镀锌机组清洗段碱液回收方法和装置的优点包括:通过碱液收集单元、碱液沉降净化单元、碱液储存单元,对碱液进行有效的收集、沉淀,对碱液中含铁淤泥进行有效的分离;将磁性过滤单元的磁性过滤构件(例如,磁鼓)和刮除构件(例如,刮刀)冲洗的除盐水改为碱液冲洗,不仅减少了除盐水的消耗,还提高了碱液的过滤效果;对碱液收集单元进行了优化,增加了液位计能够有效的观察碱液收集单元所收集碱液的液位,将碱液收集单元后增加一个多级碱液沉降净化单元,避免了直接将碱液排放到废液管道造成碱液无偿消耗和能介费用的增加;设计了多级溢流的碱液沉降净化单元,将碱液收集单元中溢流的碱液进行多级溢流和沉淀,更好的保证了碱液中含铁淤泥的有效分离;将碱液沉降净化单元中的碱液分离后回流到碱液储存单元中,再由循环泵提升的到磁性过滤单元,这样构成了碱液的回收循环利用,减少了碱液的非正常排放,降低了能量的消耗;并列设置多组的集合体并使其联通、循环利用,更好地保证了碱液的有效利用和对带钢的清洗、刷洗和电解质量,有利于清洗段循环系统的调节,并增强了循环系统可操作性;碱液收集单元采用多路溢流管,能够快速的溢流,避免碱液从碱液收集单元上方溢出,造成碱液的非正常消耗;碱液收集单元溢流管与底部排放管连接,通过手阀进行控制,当清洗碱液收集单元时可通过溢流阀先直接进行排放后,再清洗车内含铁淤泥,待清洗干净后,再打开排废手阀进行排放;碱液收集单元底部设置了车轮,方便碱液收集单元清洗时移出和移进,并且与碱液沉降净化单元有一定的高度差;碱液沉降净化单元内设置成采用多级溢流槽结构,能够更好的分离和沉淀碱液中的含铁淤泥;碱液沉降净化单元采用多路连接管接收碱液收集单元溢流的碱液;碱液沉降净化单元采用多路溢流管能够快速的将碱液溢流至碱液储存单元,避免碱液从碱液沉降净化单元上方溢流,造成碱液的非正常消耗;碱液沉降净化单元内每级槽设置了溢流阀和排放阀,当清洗碱液沉降净化单元时,可先打开溢流阀,再清除碱液沉降净化单元里面的含铁淤泥,待清洗干净后,再打开排放手阀进行排放;碱液沉降净化单元设置了底部支撑,方便碱液沉降净化单元吊装、移动和清洗;碱液沉降净化单元与碱液储存单元连接管道、碱液收集单元和碱液沉降净化单元与排污管道之间均采用带管箍的胶管连接,方便碱液收集单元和碱液沉降净化单元的拆卸和单独清洗。也就是说,本发明的方法和装置能够:能够根据生产实际,在连退和镀锌机组清洗段中,有效地减少碱液的非正常消耗,减少除盐水的消耗,降低能耗成本,减少了环境污染;还能够有效地对碱液进行沉淀和分离碱液中的含铁淤泥,进而提高了碱液的清洁度,保证带钢的清洗、刷洗和电解质量,缓解了连退机组全线辊子的维护频率;还能让并列设置多组的集合体联通、循环使用,从而有利于清洗段循环系统的调节,并增强了循环系统可操作性;更好地保证了PALL陶瓷膜除油系统的投用和使用质量。The advantages of the lye recovery method and device in the cleaning section of the continuous annealing and/or galvanizing unit of the present invention include: through the lye collection unit, the lye settlement purification unit, and the lye storage unit, the lye is effectively collected and precipitated, Effectively separate the iron-containing sludge in the lye; change the desalinated water washed by the magnetic filter member (for example, a magnetic drum) and the scraper member (for example, a scraper) of the magnetic filter unit to lye washing, which not only reduces the desalinated water The consumption of lye also improves the filtering effect of lye; the lye collection unit is optimized, adding a liquid level gauge that can effectively observe the liquid level of lye collected by the lye collection unit, and adding a lye after the lye collection unit The multi-stage lye settlement purification unit avoids the free consumption of lye and the increase of energy costs caused by directly discharging lye into the waste liquid pipeline; a multi-stage overflow lye settlement purification unit is designed to collect the lye from the lye collection unit The overflowed lye undergoes multi-stage overflow and precipitation, which better ensures the effective separation of iron-containing sludge in the lye; the lye in the lye settlement purification unit is separated and returned to the lye storage unit, and then the The circulation pump is lifted to the magnetic filter unit, which constitutes the recovery and recycling of lye, reduces the abnormal discharge of lye, and reduces energy consumption; multiple groups of aggregates are arranged side by side and connected to each other for recycling, which is more efficient It ensures the effective use of lye and the cleaning, scrubbing and electrolyte volume of the strip, which is conducive to the adjustment of the circulation system in the cleaning section and enhances the operability of the circulation system; the lye collection unit adopts multiple overflow pipes, It can quickly overflow to avoid the lye from overflowing from the top of the lye collection unit, resulting in abnormal consumption of lye; the overflow pipe of the lye collection unit is connected to the bottom discharge pipe, controlled by a hand valve, when cleaning the lye collection unit It can be directly discharged through the overflow valve first, and then the iron-containing sludge in the car is cleaned. After cleaning, the waste discharge hand valve is opened to discharge; the bottom of the lye collection unit is equipped with wheels to facilitate the cleaning of the lye collection unit. Move out and move in, and have a certain height difference with the lye settlement and purification unit; the lye settlement and purification unit is set to adopt a multi-stage overflow tank structure, which can better separate and precipitate the iron-containing sludge in the lye; The lye sedimentation purification unit adopts multi-way connecting pipes to receive the lye overflowing from the lye collection unit; The overflow above the lye settlement purification unit causes abnormal consumption of lye; each level of tank in the lye settlement purification unit is equipped with an overflow valve and a discharge valve. When cleaning the lye settlement purification unit, the overflow valve can be opened first. Then remove the iron-containing sludge in the lye sedimentation purification unit, and then open the discharge hand valve to discharge after cleaning; The connection pipe between the sedimentation purification unit and the lye storage unit, the lye collection unit, the lye sedimentation purification unit and the sewage pipeline are all connected by rubber hoses with hose clamps, which is convenient for the disassembly and separation of the lye collection unit and the lye sedimentation purification unit. cleaning. That is to say, the method and device of the present invention can effectively reduce the abnormal consumption of lye, reduce the consumption of demineralized water, reduce energy costs, and reduce It can also effectively precipitate the lye and separate the iron-containing sludge in the lye, thereby improving the cleanliness of the lye, ensuring the cleaning, brushing and electrolyte volume of the strip, and alleviating the pressure on the rollers of the continuous annealing unit. maintenance frequency; it can also allow multiple groups of aggregates to be connected and recycled in parallel, which is conducive to the adjustment of the circulation system in the cleaning section and enhances the operability of the circulation system; it better ensures the PALL ceramic membrane degreasing system. Putting and using quality.
尽管上面已经结合示例性实施例及附图描述了本发明,但是本领域普通技术人员应该清楚,在不脱离权利要求的精神和范围的情况下,可以对上述实施例进行各种修改。Although the invention has been described above with reference to the exemplary embodiments and accompanying drawings, it will be apparent to those skilled in the art that various modifications may be made to the above-described embodiments without departing from the spirit and scope of the claims.
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