CN202936268U - Steel rolling alkali wash water filtering and recovering system device - Google Patents
Steel rolling alkali wash water filtering and recovering system device Download PDFInfo
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- CN202936268U CN202936268U CN 201220587420 CN201220587420U CN202936268U CN 202936268 U CN202936268 U CN 202936268U CN 201220587420 CN201220587420 CN 201220587420 CN 201220587420 U CN201220587420 U CN 201220587420U CN 202936268 U CN202936268 U CN 202936268U
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Abstract
The utility model discloses a steel rolling alkali wash water filtering and recovering system device. Processes of oil removing, coarse filtration, fine filtration, concentration, and dehydration and deslagging are included, and the device is characterized that a sloping plate oil removal tank provided with a chain type oil scraping device at the upper part and a sediment cone at the lower part is adopted in an oil removing process; during the process of coarse filtration, a self-cleaning filter is adopted for holding back bulky grain impurities so as to prolong the backflushing period of a microfiltration unit; during the process of fine filtering, a micropore filtering device is adopted and a micropore filtering core is arranged inside the micropore filtering device; sediment of the sloping plate oil removal tank, discharged pollutions of the self-cleaning filter and the discharge of the microfiltration unit are uniformly collected into a waste alkali storage tank for secondary concentration; and after being dewatered through a plate frame press filter or a centrifugal dehydractor, concentrated waste residue inside the waste alkali storage tank is transported away by a slag car. The device has the advantages that the oil removing effect is better, the filtering accuracy is high, filtered liquid is clean, other physical and chemical characteristics such as alkali wash water characters, concentration and the like can not be changed, liquid can be fully reused, solid-liquid double recovery can be achieved, environment pollution can be avoided, and energy conservation is achieved.
Description
Technical field
The utility model relates to a kind of industrial filter and recovering system, and particularly a kind of steel rolling alkaline wash filters and recovering system.
Background technology
The techniques such as the cleaning way that adopts with steel cleaning and degreasing process section in process of production is that alkali hydro-peening, alkali are scrubbed, high pressure water hydro-peening, water are scrubbed, water hydro-peening, warm air drying.The cleaning of belt steel surface is the important step in producing with steel, its surface cleaning quality directly affects strip quality, cleaning on the one hand is the greasy dirt that washes surface of steel plate, is dust and the iron rust that washes surface of steel plate on the other hand, is beneficial to the surface treatment with steel.Impurity in alkaline wash is mainly that the suspended substances such as the grease brought into of belt steel surface and metallic dust, iron scale particle are bonded together, form the iron oil mixt, when its concentration acquires a certain degree, the cleaning quality of alkaline wash will be affected, so iron oil mixt in alkaline wash must be removed, with the clean-up performance of raising alkaline wash, thereby alkaline wash is recycled, reduce alkaline wash consumption.At present, alkaline wash filters and adopts other filter mode, and mainly there are the following problems:
Mostly adopt basket type strainer+bar magnet filter or paper tape filter, the technology pattern of basket type strainer+magnetic bar filter (excellent chain type magnetic filter) is: basket type strainer purpose is to remove large particle, magnetic filter can only be by magnetic to iron powder or be with magnetic particle to play the removal effect.Because of magnetic-particle apart from the magnetic center have far have near, therefore its adsorption effect has ununiformity, and the impurity such as the nonmagnetic greasy dirt of major part and greasy filth mixture, silicon-dioxide are not had scavenging(action), its filter effect has certain limitation, does not fundamentally shorten the magnitude of recruitment of drain time, reduction alkali lye and the pure water of alkaline wash.
Magnetic filter is not obvious to the removal effect of grease, simultaneously because grease is easy to form greasy filth with iron powder adsorption, bar magnet is in the process of removing iron powder, especially easily be subject to the pollution of grease, need to clean frequently its normal operation of guarantee, the mixing wastewater with air that needs high temperature during its backwash, energy consumption are very large.Cause alkaline wash to be changed frequently owing to can not well removing grease simultaneously, consumption is very large; Frequent grease of discharging also needs to carry out processing up to standard just can entered environment, causes production cost to increase.
Paper tape filter is mainly to remove iron powder, greasy filth (iron oil mixt) and other granule foreigns in the alkaline wash purification filtering, free oil slick is not had filter effect, can pass along the paper tape hole, get back to again in alkaline wash, oil slick can be cumulative like this, affect the cleaning performance of alkaline wash, filter paper hole due to the paper tape filter that adopts at present is larger simultaneously, generally 20 ~ 40 μ m, impurity less than the paper tape hole just is easy to pass paper tape, come back in alkaline wash, cause for a long time alkaline wash still very dirty.
Summary of the invention
For overcoming above-mentioned deficiency, the utility model provides that a kind of to have a deoiling effect good, filtering accuracy is high, after filter, liquid is limpid, do not change other physicochemical characteristics such as alkaline wash character, concentration, liquid fully recovering, dry residue emission, without any environmental pollution, the steel rolling alkaline wash of save energy filters and recovering system.
For achieving the above object, the technical solution adopted in the utility model is as follows:
a kind of steel rolling alkaline wash filters and recovering system, it is characterized in that: alkaline wash circulation groove 1 is connected with inclined plate grease groove 3 by lift pump 2, inclined plate grease groove 3 is connected with self-cleaning filter 5 by force (forcing) pump 4, self-cleaning filter 5 is connected with micro-filtration unit 6 by liquid feed valve 14, micro-filtration unit 6 is connected with alkaline wash circulation groove 1 with liquid-outlet valve 16 by backwash shunt valve 15, inclined plate grease groove 3 is connected with waste lye storage tank 7 by slag stock pump 8, self-cleaning filter 5 is connected with waste lye storage tank 7 with the wash water valve 17 of micro-filtration unit 6 by the bottom, the bottom of inclined plate grease groove 3 is provided with floating oil collecting bucket 9, waste lye storage tank 7 is connected with dewatering unit 10 by residual cake valve 18, dewatering unit 10 is divided into the slag car 11, micro-filtration unit 6 is connected with compressed air reservoir 12 with backwash shunt valve 15 by backwash valve 19, micro-filtration unit 6 is connected with pressurized air input tube 13 by intake valve 20, the top of inclined plate grease groove 3 is provided with chain type oil-scraping device 23, inside is provided with the swash plate 24 from the horizontal by the 60o angle, the bottom is provided with several sediment cone buckets 25, the fluid inlet 31 at top is connected with alkaline wash circulation groove 1 by the lift pump 2 that is arranged between alkaline wash circulation groove 1 and inclined plate grease groove 3, the oil discharge outlet 32 on top is connected with floating oil collecting bucket 9 by pipeline, the liquid outlet 33 of bottom is connected with self-cleaning filter 5 by the force (forcing) pump 4 that is arranged between inclined plate grease groove 3 and self-cleaning filter 5, the sediment cone bucket 25 of bottom is provided with sewage draining exit 34, sewage draining exit 34 is connected with waste lye storage tank 7 by the slag stock pump 8 that is arranged between inclined plate grease groove 3 and waste lye storage tank 7, micro-filtration unit 6 is comprised of one or several micro-filtration tank bodies, some composite millipore filter elements of ordered arrangement 22 in its tank body, several liquid outlets 61 of end socket top are by being arranged on micro-filtration unit 6, backwash shunt valve 15 between alkaline wash circulation groove 1 and compressed air reservoir 12, liquid-outlet valve 16 and backwash valve 19 are connected to respectively alkaline wash circulation groove 1 and compressed air reservoir 12, the inlet mouth 62 on tank body top is connected with pressurized air input tube 13 by intake valve 20, the fluid inlet 63 at tank body middle part is connected with self-cleaning filter 5 by the liquid feed valve 14 that is arranged between micro-filtration unit 6 and self-cleaning filter 5, the leakage fluid dram 64 of cone bottom is connected with inclined plate grease groove 3 by the tapping valve 21 that is arranged between micro-filtration unit 6 and inclined plate grease groove 3, the sewage draining exit 65 of cone base is connected with waste lye storage tank 7 by the wash water valve 17 that is arranged between micro-filtration unit 6 and waste lye storage tank 7.
Positively effect of the present utility model: the utility model is owing to adopting the inclined plate grease groove; the oil slick that disposable removal is a large amount of and a part of solid particulate; be aided with the preposition protection of self-cleaning filter; guaranteed the stable operation of Microfilter group leader phase; the micro-filtration unit is holding back micron or nanometer particle in alkaline wash mainly; thereby guaranteed the cleanliness factor of alkaline wash; the waste lye of said apparatus eliminating simultaneously carries out secondary concentration in the waste lye storage tank, concentrated solution dried slag outward transport after dehydration is processed or recycling.This device is applicable in the filtration of steel rolling alkaline wash and recovering and purifying system, has deoiling effect good, filtering accuracy is high, after filter, liquid is limpid, does not change other physicochemical characteristics such as alkaline wash character, concentration, the liquid fully recovering, save energy, the solid-liquid double back is received, without any environmental pollution, and the characteristics of save energy.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the part sectioned view of inclined plate grease groove in the utility model;
Fig. 3 is the contour structures schematic diagram of micro-filtration unit in the utility model.
in figure: 1 is the alkaline wash circulation groove, 2 is lift pump, 3 is the inclined plate grease groove, 4 is force (forcing) pump, 5 is self-cleaning filter, 6 is the micro-filtration unit, 7 is the waste lye storage tank, 8 is the slag stock pump, 9 is the floating oil collecting bucket, 10 is dewatering unit, 11 is the slag car, 12 is compressed air reservoir, 13 is the pressurized air input tube, 14 is liquid feed valve, 15 are the backwash shunt valve, 16 is liquid-outlet valve, 17 is wash water valve, 18 is residual cake valve, 19 is backwash valve, 20 is intake valve, 21 is tapping valve, 22 is composite millipore filter element, 23 is the chain type oil-scraping device, 24 is swash plate, 25 are sediment cone bucket, 31 is fluid inlet, 32 is oil discharge outlet, 33 is liquid outlet, 34 is sewage draining exit, 61 is liquid outlet, 62 is inlet mouth, 63 is fluid inlet, 64 is leakage fluid dram, 65 is sewage draining exit.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
A kind of steel rolling alkaline wash filters and recovering system, as shown in Figure 1 to Figure 3, by oil removing, coarse filtration, essence filter, concentrated and dehydration slagging each several part forms, this annexation of installing between each parts is:
alkaline wash circulation groove 1 is connected with inclined plate grease groove 3 by lift pump 2, inclined plate grease groove 3 is connected with self-cleaning filter 5 by force (forcing) pump 4, self-cleaning filter 5 is connected with micro-filtration unit 6 by liquid feed valve 14, micro-filtration unit 6 is connected with alkaline wash circulation groove 1 with liquid-outlet valve 16 by backwash shunt valve 15, inclined plate grease groove 3 is connected with waste lye storage tank 7 by slag stock pump 8, self-cleaning filter 5 is connected with waste lye storage tank 7 with the wash water valve 17 of micro-filtration unit 6 by the bottom, the bottom of inclined plate grease groove 3 is provided with floating oil collecting bucket 9, waste lye storage tank 7 is connected with dewatering unit 10 by residual cake valve 18, dewatering unit 10 is divided into the slag car 11, in this programme, dewatering unit 10 is plate-and-frame filter press or centrifuge, micro-filtration unit 6 is connected with compressed air reservoir 12 with backwash shunt valve 15 by backwash valve 19, micro-filtration unit 6 is connected with pressurized air input tube 13 by intake valve 20, the top of inclined plate grease groove 3 is provided with chain type oil-scraping device 23, inside is provided with swash plate 24, swash plate 24 is divided into multi-disc, from the horizontal by 60 degree angles, the bottom is provided with several sediment cone buckets 25, the fluid inlet 31 at top is connected with alkaline wash circulation groove 1 by the lift pump 2 that is arranged between alkaline wash circulation groove 1 and inclined plate grease groove 3, the oil discharge outlet 32 on top is connected with floating oil collecting bucket 9 by pipeline, the liquid outlet 33 of bottom is connected with self-cleaning filter 5 by the force (forcing) pump 4 that is arranged between inclined plate grease groove 3 and self-cleaning filter 5, the sediment cone bucket 25 of bottom is provided with sewage draining exit 34, sewage draining exit 34 is connected with waste lye storage tank 7 by the slag stock pump 8 that is arranged between inclined plate grease groove 3 and waste lye storage tank 7, micro-filtration unit 6 is comprised of one or several micro-filtration tank bodies, some composite millipore filter elements of ordered arrangement 22 in its tank body, several liquid outlets 61 of end socket top are by being arranged on micro-filtration unit 6, backwash shunt valve 15 between alkaline wash circulation groove 1 and compressed air reservoir 12, liquid-outlet valve 16 and backwash valve 19 are connected to respectively alkaline wash circulation groove 1 and compressed air reservoir 12, the inlet mouth 62 on tank body top is connected with pressurized air input tube 13 by intake valve 20, the fluid inlet 63 at tank body middle part is connected with self-cleaning filter 5 by the liquid feed valve 14 that is arranged between micro-filtration unit 6 and self-cleaning filter 5, the leakage fluid dram 64 of cone bottom is connected with inclined plate grease groove 3 by the tapping valve 21 that is arranged between micro-filtration unit 6 and inclined plate grease groove 3, the sewage draining exit 65 of cone base is connected with waste lye storage tank 7 by the wash water valve 17 that is arranged between micro-filtration unit 6 and waste lye storage tank 7.
Working process of the present utility model is: during filtration, filter alkaline wash in alkaline wash circulation groove 1 enters in inclined plate grease groove 3 through the fluid inlet 31 of lift pump 2 through top, and current stratified flow state in swash plate 24 is after sewage flows into inclined plate grease groove 3, along plate towards dirty, discharge from the water side.Sewage from swash plate 24 by the time, float to the lower surface of swash plate 24 on the elaioleucite in water, and upwards flow along the lower surface of swash plate 24, floating to the water surface, the chain type oil-scraping device 23 by the pond face be pushed to oil discharge outlet 32 by row of conduits to floating oil collecting bucket 9; Mud in water sinks to the upper surface of swash plate 24, and landing enters at the bottom of the pond in sediment cone bucket 25, by sewage draining exit 34 in slag stock pump 8 is expelled to waste lye storage tank 7; Alkaline wash after inclined plate grease groove 3 is processed is delivered in self-cleaning filter 5 by force (forcing) pump 4 through the liquid outlet 33 of bottom; The main alkaline wash unprecipitated large granular impurity in inclined plate grease groove 3 that filters of self-cleaning filter 5, filtering accuracy is 50 μ m, so just can be with the catching, solid particles greater than 50 μ m, thus backwash cycle of micro-filtration unit 6 extended, the work-ing life of improving micro-filtration unit 6.under the effect of force (forcing) pump 4, alkaline wash by self-cleaning filter 5 in liquid feed valve 14 enters the tank body of micro-filtration unit 6, after composite millipore filter element 22, clean alkaline wash enters in alkaline wash circulation groove 1 through backwash shunt valve 15 and liquid-outlet valve 16, tiny impurity particle is held back by composite millipore filter element 22, when the inside and outside differential pressure of composite millipore filter element 22 reaches set(ting)value, need composite millipore filter element 22 is carried out back flushing, this moment is first with emptying rate of liquid in the tank body of micro-filtration unit 6, at first successively with force (forcing) pump 4, liquid feed valve 14, backwash shunt valve 15 and liquid-outlet valve 16 are closed, then open tapping valve 21 and intake valve 20, by pressurized air 13 with emptying rate of liquid in the tank body of micro-filtration unit 6, then tapping valve 21 and intake valve 20 are closed, open wash water valve 17, open backwash valve 19, then open successively backwash shunt valve 15, composite millipore filter element in the tank body of micro-filtration unit 6 22 is carried out the subregion backwash, after backwash, underflow liquid is in wash water valve 17 enters waste lye storage tank 7, after backwash finishes, micro-filtration unit 6 reenters filtration condition.Enter the interior impurity of salkali waste liquid bath 7 after the certain hour deposition, enter by residual cake valve 18 and carry out sludge dewatering in dewatering unit 10, the dried slag of eliminating is processed or is recycled by the slag car 11 outward transports, and the liquid of eliminating returns to inclined plate grease groove 3.
Claims (2)
1. a steel rolling alkaline wash filters and recovering system, it is characterized in that: alkaline wash circulation groove (1) is connected with inclined plate grease groove (3) by lift pump (2), inclined plate grease groove (3) is connected with self-cleaning filter (5) by force (forcing) pump (4), self-cleaning filter (5) is connected with micro-filtration unit (6) by liquid feed valve (14), micro-filtration unit (6) is connected with alkaline wash circulation groove (1) with liquid-outlet valve (16) by backwash shunt valve (15), inclined plate grease groove (3) is connected with waste lye storage tank (7) by slag stock pump (8), self-cleaning filter (5) is connected with waste lye storage tank (7) with the wash water valve (17) of micro-filtration unit (6) by the bottom, the bottom of inclined plate grease groove (3) is provided with floating oil collecting bucket (9), waste lye storage tank (7) is connected with dewatering unit (10) by residual cake valve (18), dewatering unit (10) is divided into the slag car (11), micro-filtration unit (6) is connected with compressed air reservoir (12) with backwash shunt valve (15) by backwash valve (19), micro-filtration unit (6) is connected with pressurized air input tube (13) by intake valve (20), the top of inclined plate grease groove (3) is provided with chain type oil-scraping device (23), the inside of inclined plate grease groove (3) is provided with the swash plate (24) from the horizontal by the 60o angle, the bottom is provided with several sediment cone buckets (25), the fluid inlet at top (31) is connected with alkaline wash circulation groove (1) by the lift pump (2) that is arranged between alkaline wash circulation groove (1) and inclined plate grease groove (3), the oil discharge outlet on top (32) is connected with floating oil collecting bucket (9) by pipeline, the liquid outlet of bottom (33) is connected with self-cleaning filter (5) by the force (forcing) pump (4) that is arranged between inclined plate grease groove (3) and self-cleaning filter (5), the sediment cone bucket (25) of bottom is provided with sewage draining exit (34), sewage draining exit (34) is connected with waste lye storage tank (7) by the slag stock pump (8) that is arranged between inclined plate grease groove (3) and waste lye storage tank (7), micro-filtration unit (6) is comprised of one or several micro-filtration tank bodies, some composite millipore filter elements of ordered arrangement (22) in its tank body, several liquid outlets of end socket top (61) are by being arranged on micro-filtration unit (6), backwash shunt valve (15) between alkaline wash circulation groove (1) and compressed air reservoir (12), liquid-outlet valve (16) and backwash valve (19) are connected to respectively alkaline wash circulation groove (1) and compressed air reservoir (12), the inlet mouth on tank body top (62) is connected with pressurized air input tube (13) by intake valve (20), the fluid inlet (63) at tank body middle part is connected with self-cleaning filter (5) by the liquid feed valve (14) that is arranged between micro-filtration unit (6) and self-cleaning filter (5), the leakage fluid dram of cone bottom (64) is connected with inclined plate grease groove (3) by the tapping valve (21) that is arranged between micro-filtration unit (6) and inclined plate grease groove (3), the sewage draining exit of cone base (65) is connected with waste lye storage tank (7) by the wash water valve (17) that is arranged between micro-filtration unit (6) and waste lye storage tank (7).
2. a kind of steel rolling alkaline wash according to claim 1 filters and recovering system, and it is characterized in that: described dewatering unit (10) is plate-and-frame filter press or centrifuge.
Priority Applications (1)
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CN 201220587420 CN202936268U (en) | 2012-11-09 | 2012-11-09 | Steel rolling alkali wash water filtering and recovering system device |
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CN 201220587420 CN202936268U (en) | 2012-11-09 | 2012-11-09 | Steel rolling alkali wash water filtering and recovering system device |
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CN 201220587420 Withdrawn - After Issue CN202936268U (en) | 2012-11-09 | 2012-11-09 | Steel rolling alkali wash water filtering and recovering system device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887597A (en) * | 2012-11-09 | 2013-01-23 | 丹东东方机电工程有限公司 | Steel rolling alkali wash water filtering and recycling system |
CN103936193A (en) * | 2014-04-03 | 2014-07-23 | 王金定 | Automatic cleaning equipment for recycling waste (alkali) water |
CN112792144A (en) * | 2020-12-14 | 2021-05-14 | 张家港扬子江冷轧板有限公司 | Cleaning section and cleaning method for cold-rolled strip steel |
-
2012
- 2012-11-09 CN CN 201220587420 patent/CN202936268U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102887597A (en) * | 2012-11-09 | 2013-01-23 | 丹东东方机电工程有限公司 | Steel rolling alkali wash water filtering and recycling system |
CN103936193A (en) * | 2014-04-03 | 2014-07-23 | 王金定 | Automatic cleaning equipment for recycling waste (alkali) water |
CN112792144A (en) * | 2020-12-14 | 2021-05-14 | 张家港扬子江冷轧板有限公司 | Cleaning section and cleaning method for cold-rolled strip steel |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130515 Effective date of abandoning: 20140108 |
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RGAV | Abandon patent right to avoid regrant |