CN102887119A - Clearance control pad, clearance control system and clearance control process - Google Patents
Clearance control pad, clearance control system and clearance control process Download PDFInfo
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- CN102887119A CN102887119A CN2011102030845A CN201110203084A CN102887119A CN 102887119 A CN102887119 A CN 102887119A CN 2011102030845 A CN2011102030845 A CN 2011102030845A CN 201110203084 A CN201110203084 A CN 201110203084A CN 102887119 A CN102887119 A CN 102887119A
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Abstract
The invention provides a clearance control pad, a clearance control system and a clearance control process which are used for solving the problem of part abrasion and service life shortening caused by zero clearance or interference when two parts having a clearance requirement are arranged in the prior art. The clearance control pad comprises a lamellate fixing component and a clearance control component, wherein the clearance control component comprises a plurality of lamellate clearance control slices with elasticity, the first end of each clearance control slice is connected with a first side surface of the fixing component, and a certain clearance is reserved between every two clearance control slices after connecting. Because the plurality of clearance control slices with elasticity are used as the clearance control component of the clearance control pad, when two parts having a clearance requirement are arranged, the clearance control slices can be arranged between the surfaces of the two parts having the clearance requirement to reduce noise and avoid the abrasion and the electrochemical corrosion of the parts so as to prolong the service life of the parts.
Description
Technical field
The present invention relates to automotive parts attachment technique field, relate in particular to a kind of clearance control pad, clearance control system and clearance control technique.
Background technology
Becoming more meticulous of automobile appearance design becomes a kind of trend, therefore needs the gap between the automotive parts more and more less.But automobile is as the product of Mass production, and all there is certain size fluctuation in all auto parts and components of production, and the scope of this size fluctuation is decided by concrete manufacturing process.
But, but there are two automotive partss of assemblage gap requirement, because its size fluctuation causes when the installation of reality, the gap smaller between two parts, or vanishing gap, even between two parts, produce and interfere.
When between two automotive partss being Zero clearance or when produce interfering, not only can cause the defective on the automobile appearance, during two automotive partss assemblings, also may be in the process of installing because the collision of automotive parts, at automotive parts surface injury; In addition, after two automotive parts assemblings, owing to be the Zero clearance between two parts, perhaps produce and interfere, can between two parts, produce friction and form noise, and the meeting wearing parts, when these two parts are electroplated component and metal parts, also can bring because of the contact of two parts the problem of electrochemical corrosion, thereby affect the life-span of part.
Summary of the invention
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, exist part that the gap requires when mounted in order to solve in the prior art two, because the problem of the parts depreciation that Zero clearance or interference cause and the lost of life.
The invention provides a kind of clearance control pad, described clearance control pad comprises: fixed parts and clearance control parts;
Described fixed parts is sheet;
Described clearance control parts comprise that a plurality of sheets have elastomeric clearance control sheet, and the first end of each clearance control sheet is connected to the first side of described fixed parts, have certain gap between per two the clearance control sheets after the connection.
Preferably, described fixed parts comprises the little rectangle of a plurality of interconnective sheets, consists of curved surface after the little rectangle of these a plurality of sheets connects.
Preferably, also comprise on the described firmware component: the knock hole that this clearance control pad installation site on other parts is controlled.
Preferably, described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and the clearance control parts, and described link be certain angle after described fixed parts is connected;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet.
Preferably, described link comprises the little rectangle of a plurality of interconnective sheets;
The first side and this fixed parts along this fixed parts after the little rectangle of these a plurality of sheets connects have certain angle.
Described clearance control sheet is rectangle, parallelogram or trapezoidal.
The width of described each clearance control sheet is not less than 5mm.
Described clearance control pad adopts thermoplastic elastomer TPE material.
The invention provides a kind of clearance control system that comprises above-mentioned clearance control pad, this clearance control system also comprises: the first part and the second part that exist the gap to require;
Wherein, the fixed parts of described clearance control pad is connected on described the first part;
The clearance control parts of described clearance control pad exist between the corresponding surface of gap requirement at described the first part and the second part;
The thickness of each clearance control sheet less than described the first part and the second part should the correspondence surface the gap requirement.
Preferably, described fixed parts is connected on described the first part by Acrylic Foam Tape, and the knock hole on the described fixed parts is connected with respective protrusions on described the first part.
Preferably, the large 0.5mm of the more described fixed parts thickness of the height of described projection, or the contact height between described projection and the described knock hole is not less than 2mm.
The invention provides a kind of clearance control technique that comprises above-mentioned clearance control pad, described clearance control technique comprises:
The first part is installed;
The fixed parts of described clearance control pad is connected on described the first part, and the first surface of described clearance control parts is fitted with the corresponding surface that described the first part exists the gap to require after connecting;
The second part is installed, and described the second part exists the corresponding surface of gap requirement and second applying of described clearance control parts after installing.
Preferably, the fixed parts of described clearance control pad is connected on described the first part, comprises:
According to the characteristic of cohering of the above fixed parts connection location of the first part, judge whether at this position use activator;
When judging at this position use activator, use activator in this position, adopt afterwards Acrylic Foam Tape that described fixed parts is connected to described position,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described position.
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, this clearance control pad comprises: the fixed parts of sheet and clearance control parts, these clearance control parts comprise that a plurality of sheets have elastomeric clearance control sheet, the first end of each clearance control sheet is connected with the first side of this fixed parts, has certain gap between per two clearance control sheets after connecting.Because the clearance control parts of this clearance control pad are a plurality of elastomeric clearance control sheets that have among the present invention, therefore when two parts that exist the gap to require are installed, this clearance control sheet can be installed in two parts exists between the surface that the gap requires, noise-decreasing, avoid wearing and tearing and electrochemical corrosion between the part, thereby can prolong the life-span of part.
Description of drawings
Fig. 1 is the block diagram of this clearance control pad provided by the invention;
Fig. 2 is the front elevation of this clearance control pad provided by the invention;
Fig. 3 is the lateral plan of this clearance control pad provided by the invention;
Fig. 4 is the cutaway view of this clearance control pad A-A direction among Fig. 1;
Fig. 5 is the structural representation of this clearance control system provided by the invention;
Fig. 6 is the knock hole and the birds-eye view of projection after cooperating of clearance control pad;
Fig. 7 is the knock hole of this clearance control pad among Fig. 6 and the cutaway view of the D-D direction of projection after cooperating;
Fig. 8 is the first part, clearance control pad and the second part structural representation when cooperating.
The specific embodiment
For fear of the Zero clearance between the part or the parts depreciation that causes of interference, prolong the life-span of part, a kind of clearance control pad, clearance control system and clearance control technique are provided.
Below in conjunction with Figure of description, the present invention is described in detail.
Fig. 1 is the block diagram of this clearance control pad among the present invention, and Fig. 2 is the front elevation of this clearance control pad provided by the invention, and Fig. 3 is the lateral plan of this clearance control pad provided by the invention, and this clearance control pad comprises fixed parts 11 and clearance control parts 12;
Described fixed parts 11 is sheet, and concrete in the drawings this fixed parts 11 is the sheet rectangle.And this fixed parts 11 can be connected on the profile of various structures among the present invention in order to make, this fixed parts 11 can be made of the little rectangle of a plurality of sheets, the size of the little rectangle of each sheet can be the same or different, and is made of 5 little rectangles of sheet such as this fixed parts 11 among Fig. 2.And the little rectangle of a plurality of sheets is when connecting and composing fixed parts, and it can consist of curved surface after connecting, as shown in Figure 3.
Described clearance control parts 12 comprise that a plurality of sheets have elastomeric clearance control sheet 121, and the first end of each clearance control sheet 121 is connected to the first side of described fixed parts 11, have certain gap between per two the clearance control sheets 121 after the connection.
Between per two clearance control sheets certain gap being set in the present invention, is to be installed in two for fear of this clearance control sheet to produce fold when existing between the piece surface that the gap requires, and affects the result of use of part, and also is for fear of waste.Therefore the gap between per two clearance control sheets is greater than zero, and simultaneously in order to guarantee the effect of clearance control, the distance between per two clearance control sheets is not more than 100mm.
Concrete has enough area of contact in order to guarantee between clearance control sheet and the part, the cross-sectional plane of this clearance control sheet can be rectangle, parallelogram in the present invention, perhaps also can be less trapezoidal of upper bottom difference.And in order to guarantee the intensity of clearance control sheet, the width of this clearance control sheet is not less than 5mm, and its thickness is not less than 3mm.
In addition, because the clearance control pad is in order to guarantee that two gaps between the part require, therefore the thickness of clearance control parts is less than the corresponding gap requirement of installing between the surface of two parts, and namely the thickness of each clearance control sheet is less than the corresponding gap requirement of installing between the surface of two parts.
This clearance control pad is when controlling the gap between part, be connected on the part by fixed parts, in order to guarantee that the clearance control pad can play the preferably effect of clearance control, also comprises on the fixed parts 11 of this clearance control pad in the present invention: the knock hole 111 that this clearance control pad installation site on other parts is controlled.Corresponding configuration by on knock hole and the part can realize location, the installation of clearance control pad.
When this clearance control pad is used for clearance control between the more smooth part, fixed parts is with after the clearance control parts are connected, fixed parts and clearance control parts can be in one plane, otherwise fixed parts and clearance control parts can be not in one plane.When this fixed parts and clearance control parts not in one plane the time, described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link 13 between described fixed parts 11 and the clearance control parts 12.
This link 13 is sheet, and this concrete link 13 is the sheet rectangle, and this link 13 also can be made of the little rectangle of a plurality of sheets, has the curved surface of certain angle after connecting along the first side of the first side of fixed parts and this fixed parts.
One end of described link 13 is connected with the first side of described fixed parts 11, and the other end of described link 13 is connected with the first end of each clearance control sheet 121.
Fig. 4 is the cutaway view of this clearance control pad A-A direction among Fig. 1, this link 13 be certain angle after fixed parts 11 is connected, and link 13 with also be certain angle after clearance control parts 12 are connected, these two angles can be identical, also can be different.
The elastomeric material that clearance control pad in these clearance control parts adopts can be transparent elastic material, thermoplastic elastomer (Thermoplastic Elastomer for example, TPE), or non-transparent material ethylene propylene diene rubber (Ethylene-Propylene-Diene Monomer, EPDM).The fixed parts of this clearance control pad, link and clearance control parts can adopt the moulding of integrated injection molding mode in the present invention, therefore in the present invention when carrying out clearance control in order to keep this clearance control pad attractive in appearance can adopt TPE to make, otherwise, can also use non-transparent material EPDM to make.
In order to realize that the gap between part is controlled, the invention provides a kind of clearance control system, Fig. 5 is the structural representation of this clearance control system provided by the invention, and this clearance control system comprises: clearance control pad 1, the first part 2 and the second part 3 that exist the gap to require.
Wherein, the fixed parts of described clearance control pad 1 is connected on described the first part 2.
The clearance control parts of described clearance control pad 1 exist between the corresponding surface of gap requirement at described the first part 2 and the second part 3.
The thickness of each clearance control sheet less than described the first part 2 and the second part 3 should the correspondence surface the gap requirement.
The concrete fixed parts in this system's intermediate gap control pad is connected on the first part by Acrylic Foam Tape.And when comprising knock hole on this fixed parts, correspondence position at this first part can arrange projection, the knock hole of this fixed parts is connected with projection on the first part, afterwards the fixed parts by Acrylic Foam Tape clearance control pad be connected part and connect.Projection on the first part can be and the first part integrated injection molding, stamping forming, also can be for being connected to by other means on the first part.
When this clearance control pad adopts TPE material or EPDM material, because this fixed parts has certain elasticity, so the twisting that this fixed parts can be a small amount of, as shown in Figure 5, thereby satisfy the requirement that the first part connects any shape in profile place.
After being connected to the fixed parts of clearance control pad on the first part, in order to control the gap between the first part and the second part, the clearance control parts of this clearance control pad exist between the corresponding surface that the gap requires at the first part and the second part.
Specifically as shown in Figure 5, the fixed parts of this clearance control pad is connected on the corresponding profile of the first part 2 by Acrylic Foam Tape 14, wherein the corresponding profile of the first part generally is positioned at border or the step place of the first part, can play certain positioning action to being connected and fixed parts.There is the gap requirement between the surface 21 of the first part 2 and the surface 31 of the second part 3, therefore after the fixed parts of this clearance control pad being connected on the corresponding profile of the first part 2, the clearance control parts of clearance control pad are between the surface 31 of the surface 21 of the first part and the second part.Because the clearance control parts have elasticity, therefore can control the thickness that minimum clearance between the surface 31 of the surface 21 of the first part and the second part is not less than the clearance control parts.
And when the fixed parts with the clearance control pad is connected on the first part, on this first part, also comprise projection, by the cooperating of knock hole on projection and the fixed parts, further this fixed parts is connected to corresponding position, with the clearance control parts that guarantee the clearance control pad between the surface 31 of the surface 21 of the first part and the second part.Concrete can be directly the knock hole of clearance control pad be enclosed within on the projection of the first part when mounted, and gapless between should projection being connected afterwards with knock hole.
The position of the projection on this first part is determined according to the size of clearance control pad, and this projection is positioned at the smooth zone of the first piece surface.This projection is in order to cooperate with knock hole, can form for polygon cylindrical or that comprise main circular feature.The knock hole of this clearance control pad as shown in Figure 6 and the birds-eye view of projection after cooperating, Fig. 7 is the knock hole of this clearance control pad among Fig. 6 and the cutaway view of the D-D direction of projection after cooperating, the cross-sectional plane of projection 22 is criss-cross, and its profile is circular, be the polygon that comprises main circular feature, the outside of this projection 22 cooperates with the inside face of knock hole 111.
For intensity and the reliability that guarantees that projection is connected with knock hole on the clearance control pad, diameter d that in the present invention should projection 22 can be 3mm～5mm, the diff-H of the height h that this is protruding and knock hole place fixed parts is about 0.5mm, perhaps should projection on this height and knock hole between contact height be not less than 2mm.
This first part and the second part can be the part of any material in the present invention, for example one of the first part and second part or all be Plastic Parts, the first part and the second part one of them or all be sheet metal component etc.
In order to satisfy the gap requirement between the part, the invention provides a kind of clearance control technique, this clearance control technique may further comprise the steps:
The first part 2 is installed.
The fixed parts of described clearance control pad 1 is connected on described the first part 2, and the first surface of described clearance control parts is fitted with the corresponding surface that described the first part 2 exists the gap to require after connecting.
The second part 3 is installed, and described the second part 3 exists the corresponding surface of gap requirement and second applying of described clearance control parts after installing.
Fig. 8 is the first part, structural representation when clearance control pad and the second part cooperate, when the gap of controlling between the first part and the second part, the first part at first is installed, the first part is fixed on the body structure, the fixed parts of this clearance control pad is connected on the first part by Acrylic Foam Tape, and the first surface of these clearance control parts is fitted with the corresponding surface that exists the gap to require that this first part exists the gap to require after connecting, afterwards the second part is fixed on the vehicle body, after the second part was installed, this second part existed the corresponding surface of gap requirement and second applying of these clearance control parts.
Because the first part and the second part are when mounted, between two parts, there is not the urgent screw of the installation that directly acts on the clearance control pad, if the therefore fluctuation on the size of part own, perhaps fluctuate on the mounting process, when the gap smaller between the rear part is installed, because the clearance control sheet of this clearance control pad is between two parts, after this clearance control sheet has elasticity and is subject to the extruding of part, can guarantee that the gap between part this moment is not less than the thickness of clearance control sheet.
In addition, in the present invention, when the fixed parts with the clearance control pad is connected on the first part, according to the characteristic of cohering of the above fixed parts connection location of the first part, judge whether at this position use activator;
When judging at this position use activator, use activator in this position, adopt afterwards Acrylic Foam Tape that described fixed parts is connected to described position,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described position.
Concrete, when this fixed parts connection location is engineering plastics, need to after using activator, this position re-use Acrylic Foam Tape, for example when this connection location is polypropylene (PP) material, need to use in this position the trade mark to be the activator of 3M 4298UV, when this connection location is acrylonitrile-butadiene-styrene copolymer (ABS) material, need to use in this position the trade mark to be the activator of StGobain2301A, when this connection location scribbles paint, then can directly use double faced adhesive tape to connect, when this connection location chromium plating, also can directly use Acrylic Foam Tape to connect.
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, this clearance control pad comprises: the fixed parts of sheet and clearance control parts, these clearance control parts comprise that a plurality of sheets have elastomeric clearance control sheet, the first end of each clearance control sheet is connected with the first side of this fixed parts, has certain gap between per two clearance control sheets after connecting.Because the clearance control parts of this clearance control pad are a plurality of elastomeric clearance control sheets that have among the present invention, therefore when two parts that exist the gap to require are installed, this clearance control sheet can be installed in two parts exists between the surface that the gap requires, noise-decreasing, avoid wearing and tearing and electrochemical corrosion between the part, thereby can prolong the life-span of part.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.Like this, if of the present invention these are revised and modification belongs within the scope of claim of the present invention and equivalent technologies thereof, then the present invention also is intended to comprise these changes and modification interior.
Claims (13)
1. a clearance control pad is characterized in that, described clearance control pad comprises: fixed parts and clearance control parts;
Described fixed parts is sheet;
Described clearance control parts comprise that a plurality of sheets have elastomeric clearance control sheet, and the first end of each clearance control sheet is connected to the first side of described fixed parts, have certain gap between per two the clearance control sheets after the connection.
2. clearance control pad as claimed in claim 1 is characterized in that, described fixed parts comprises the little rectangle of a plurality of interconnective sheets, consists of curved surface after the little rectangle of these a plurality of sheets connects.
3. clearance control pad as claimed in claim 1 is characterized in that, also comprises on the described firmware component: the knock hole that this clearance control pad installation site on other parts is controlled.
4. clearance control pad as claimed in claim 1, it is characterized in that, described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and the clearance control parts, and described link be certain angle after described fixed parts is connected;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet.
5. clearance control pad as claimed in claim 4 is characterized in that, described link comprises the little rectangle of a plurality of interconnective sheets;
The little rectangle of these a plurality of sheets connects the rear curved surface that has certain angle along the first side and this fixed parts of this fixed parts.
6. clearance control pad as claimed in claim 1 is characterized in that, described clearance control sheet is rectangle, parallelogram or trapezoidal.
7. clearance control pad as claimed in claim 1 is characterized in that, the width of described each clearance control sheet is not less than 5mm.
8. clearance control pad as claimed in claim 1 is characterized in that, described clearance control pad adopts thermoplastic elastomer TPE material.
9. a clearance control system that comprises the claims 1～8 described clearance control pad is characterized in that, this clearance control system also comprises: the first part and the second part that exist the gap to require;
Wherein, the fixed parts of described clearance control pad is connected on described the first part;
The clearance control parts of described clearance control pad exist between the corresponding surface of gap requirement at described the first part and the second part;
The thickness of each clearance control sheet less than described the first part and the second part should the correspondence surface the gap requirement.
10. clearance control system as claimed in claim 9 is characterized in that, described fixed parts is connected on described the first part by Acrylic Foam Tape, and the knock hole on the described fixed parts is connected with respective protrusions on described the first part.
11. clearance control system as claimed in claim 10 is characterized in that, the large 0.5mm of the more described fixed parts thickness of the height of described projection, or the contact height between described projection and the described knock hole is not less than 2mm.
12. a clearance control technique that comprises the claims 1～8 described clearance control pad is characterized in that, described clearance control technique comprises:
The first part is installed;
The fixed parts of described clearance control pad is connected on described the first part, and the first surface of described clearance control parts is fitted with the corresponding surface that described the first part exists the gap to require after connecting;
The second part is installed, and described the second part exists the corresponding surface of gap requirement and second applying of described clearance control parts after installing.
13. clearance control technique as claimed in claim 12 is characterized in that, the fixed parts of described clearance control pad is connected on described the first part, comprising:
According to the characteristic of cohering of the above fixed parts connection location of the first part, judge whether at this position use activator;
When judging at this position use activator, use activator in this position, adopt afterwards Acrylic Foam Tape that described fixed parts is connected to described position,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110203084.5A CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110203084.5A CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102887119A true CN102887119A (en) | 2013-01-23 |
| CN102887119B CN102887119B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110203084.5A Expired - Fee Related CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
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| CN (1) | CN102887119B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039215A (en) * | 2019-05-27 | 2019-07-23 | 中国核动力研究设计院 | The preparation method and welding structure of a kind of precision gap sample |
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| CN102108998A (en) * | 2009-12-25 | 2011-06-29 | 上海汽车集团股份有限公司 | Structure for fit installation among components |
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| CN110039215B (en) * | 2019-05-27 | 2021-03-30 | 中国核动力研究设计院 | Preparation method and welding structure of precision gap sample |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102887119B (en) | 2015-05-20 |
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