CN102886896B - Full-plastic composite sheet welding device - Google Patents
Full-plastic composite sheet welding device Download PDFInfo
- Publication number
- CN102886896B CN102886896B CN201210408515.6A CN201210408515A CN102886896B CN 102886896 B CN102886896 B CN 102886896B CN 201210408515 A CN201210408515 A CN 201210408515A CN 102886896 B CN102886896 B CN 102886896B
- Authority
- CN
- China
- Prior art keywords
- sheet material
- slide plate
- plate frame
- welding
- steel band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The invention discloses a full-plastic composite sheet welding device. According to the full-plastic composite sheet welding device, heating pipes employing an electric heating mode are arranged in an external heating assembly and an internal heating assembly; a steel belt is moved synchronously with a sheet; the external surface of the sheet is heated through the steel belt, and the internal surface of the sheet is synchronously heated through the internal heating assembly, thus, the purpose of welding the sheet is achieved. The full-plastic composite sheet welding device disclosed by the invention has the advantages of being simple in structure, low in cost, convenient to maintain, capable of directly displaying the welding temperature, easy to achieve precise control, smooth and flat in welding surface, high in quality of weld joints, high in degree of automation, and high in production efficiency.
Description
[technical field]
The present invention relates to welder, especially a kind of all-plastic composite sheet material welder.
[background technology]
All-plastic flexible all adopts extrusion molding mode to manufacture mostly, and because follow-up printing cost is high, production efficiency is low, adopts all-plastic composite sheet material welding tube-making to become a kind of alternative.The flexible pipe of all-plastic composite sheet material welding fabrication starts to be applied to the industry such as toothpaste, cosmetics.But current solder technology is difficult to reach the requirement of producing high-quality flexible pipe, occurs that commissure is wrinkling, not prison welding, the problems such as surface scald, cause giving up in a large number pipe appearance, waste resource, add cost.
The welder on all-plastic flexible tuber now adopted, this device comprises thermatron, welding hold down gag, front passive wheels, rear passive wheels and driving wheel.Its operation principle heats steel band by the mode of high-frequency induction, thus reach the object of heating sheet material.There is heating-up temperature instability in the mode of high-frequency induction heating steel band, temperature controlling and adjustment not problem intuitively; And heater only heated sheet material outer surface, cause internal surface temperature inadequate, be difficult to reach desirable welding effect.Also there is complex structure, cost is high, maintenance difficulty is large problem in the mode of high-frequency induction.
Namely the present invention proposes for the problems referred to above research.
[summary of the invention]
It is simple that the technical problem to be solved in the present invention is to provide a kind of structure, and face of weld is smooth, the all-plastic composite sheet material welder that weldquality is high.
For solving the problems of the technologies described above, the present invention: a kind of all-plastic composite sheet material welder, comprise welding slide plate frame and be located at the forming core rod for support sheet below welding slide plate frame, the front of described welding slide plate frame is provided with the external heat assembly for sheet material lap-joint outer surface weld heating successively along forming core rod axial direction, welding for compressing sheet material weld seam compresses pinch roller assembly and the welding cooling package for cooling, the front of described welding slide plate frame is also provided with can around the steel band rotated for heat transfer bond sheet material outer surface, the back side of described welding slide plate frame is provided with the driven unit driving steel band to rotate, described forming core rod is provided with corresponding with external heat module position for heating component in sheet material lap-joint inner surface weld heating, on described steel band, plane is close to external heat assembly, described steel band lower plane is close to the sheet material be sleeved on forming core rod, described external heat assembly and interior heating component are equipped with the heat-generating pipe adopting Electric heating, the heating-up temperature of described heat-generating pipe can be carried out display and accurately control.Respectively the outer surface of sheet material lap-joint and inner surface are heated by external heat assembly and interior heating component simultaneously, and can accurately control heating-up temperature and show, reach good welding effect.
Described steel band and sheet material are synchronized with the movement.The outer surface of sheet material is heated by steel band, the linear velocity that steel band and sheet material are consistent, and avoids the outer surface of sheet material in heating process by steel band scratch, improves the quality of product.
Described external heat assembly comprises installing plate, external heat block is connected with bottom described installing plate, on described steel band, plane and external heat block are adjacent to, heat-generating pipe is provided with in described external heat block, described installing plate top be provided with weld that slide plate frame is connected for controlling the Pneumatic slid platform that external heat block moves up and down, described installing plate top is also provided with the micro-adjusting mechanism for regulating external heat block front and back position.
Described interior heating component comprises heat insulation, and described heat insulation cross section is concave character type, and the indent of described heat insulation is provided with calandria, is provided with heat-generating pipe in described calandria, and described forming core rod is provided with groove, and described heat insulation is embedded on groove.
Described driven unit comprises for controlling to weld slide plate frame and the lifting cylinder welding sheet material and depart from, the motor rotated for driving steel band, and institute's lifting cylinder both sides are provided with and the line slideway assembly welding slide plate frame and be connected.During shutdown, welding slide plate frame moves up by lifting cylinder, makes it to depart from welding sheet material, reduces the waste of sheet material.
Described motor is servomotor, and described motor is arranged on the upper right corner of welding slide plate frame, and the output of described motor is connected with driving wheel through welding slide plate frame.
The upper left corner of described welding slide plate frame is provided with large driven pulley, the lower left corner of described welding slide plate frame is provided with steel band front guide, the lower right corner of described welding slide plate frame is provided with little driven pulley, and described steel strip winding is in driving wheel, large driven pulley, steel band front guide and little driven pulley shuttling movement between heating component and interior heating component outside.
A kind of all-plastic composite sheet material welder of the present invention, described external heat assembly and interior heating component are equipped with the heat-generating pipe adopting Electric heating, described steel band and sheet material are synchronized with the movement, by steel band heating sheet material outer surface, interior heating component heats sheet material inner surface simultaneously, reaches the object of welding sheet material.It is simple that the present invention has structure, and cost is low, easy to maintenance, and its welding temperature intuitively shows, and is easy to accurate control, and face of weld is smooth, and weldquality is high, automaticity and production efficiency high.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is that the present invention welds slide plate shelf structure schematic diagram.
Fig. 3 is forming core rod structural representation of the present invention.
Fig. 4 is heating component front view in the present invention.
Fig. 5 is heating component left view in the present invention.
Fig. 6 is external heat modular construction schematic diagram of the present invention.
[detailed description of the invention]
Below in conjunction with accompanying drawing, embodiments of the present invention are elaborated.
A kind of all-plastic composite sheet material welder of the present invention, the driven by servomotor of driven unit 5 is located at the driving wheel 53 of welding slide plate frame 1 another side, driving wheel 53 drives steel band 4 cycle rotation between heating component 6 and interior heating component 7 outside, and steel band 4 is consistent, for being synchronized with the movement with the linear velocity of sheet material 3.In steel band 4 and sheet material 3 motion process, external heat assembly 6 and interior heating component 7 heat the outer surface of sheet material 3 lap-joint and inner surface simultaneously respectively, and can according to the Temperature displaying result of the heat-generating pipe 11 be provided with inside external heat assembly 6 and interior heating component 7, welding heating-up temperature is accurately controlled, to reach good welding effect.
When shutting down or keep in repair; lifting cylinder 51 action; drive welding slide plate frame 1 and be arranged on steel band 4, external heat assembly 6, the welding compression pinch roller assembly 8 on welding slide plate frame 1; welding cooling package 9 upwards promotes certain altitude; make it to depart from the sheet material 3 be enclosed within forming core rod 2, reduce the waste of sheet material 3.
Claims (6)
1. an all-plastic composite sheet material welder, it is characterized in that the forming core rod (2) for overlapping packaging sheet (3) comprising welding slide plate frame (1) and be located at welding slide plate frame (1) below, the front of described welding slide plate frame (1) is provided with the external heat assembly (6) for sheet material (3) lap-joint outer surface weld heating successively along forming core rod (2) axial direction, welding for compressing sheet material (3) weld seam compresses pinch roller assembly (8) and the welding cooling package (9) for cooling, the front of described welding slide plate frame (1) is also provided with can around the steel band (4) rotated for heat transfer bond sheet material (3) outer surface, the back side of described welding slide plate frame (1) is provided with the driven unit (5) driving steel band (4) to rotate, described forming core rod (2) is provided with the interior heating component (7) for sheet material (3) lap-joint inner surface weld heating corresponding with external heat assembly (6) position, the upper plane of described steel band (4) is close to external heat assembly (6), described steel band (4) lower plane is close to the sheet material (3) be sleeved on forming core rod (2), described external heat assembly (6) and interior heating component (7) are equipped with the heat-generating pipe (11) adopting Electric heating, the heating-up temperature of described heat-generating pipe (11) can be carried out display and accurately control, described interior heating component (7) comprises heat insulation (72), described heat insulation (72) cross section is concave character type, the indent of described heat insulation (72) is provided with calandria (73), heat-generating pipe (11) is provided with in described calandria (73), described forming core rod (2) is provided with groove (21), described heat insulation (72) is embedded on groove (21).
2., by a kind of all-plastic composite sheet material welder described in claim 1, it is characterized in that described steel band (4) and sheet material (3) are synchronized with the movement.
3. by a kind of all-plastic composite sheet material welder described in claim 1, it is characterized in that described external heat assembly (6) comprises installing plate (62), described installing plate (62) bottom is connected with external heat block (63), the upper plane of described steel band (4) and external heat block (63) are adjacent to, heat-generating pipe (11) is provided with in described external heat block (63), described installing plate (62) top be provided with weld that slide plate frame (1) is connected for controlling the Pneumatic slid platform (64) that external heat block (63) moves up and down, described installing plate (62) top is also provided with the micro-adjusting mechanism (65) for regulating external heat block (63) front and back position.
4. by a kind of all-plastic composite sheet material welder described in claim 1, it is characterized in that described driven unit (5) comprises and weld slide plate frame (1) and the lifting cylinder (51) welding sheet material (3) and depart from for controlling, the motor (52) rotated for driving steel band (4), described lifting cylinder (51) both sides are provided with and the line slideway assembly (50) welding slide plate frame (1) and be connected.
5. by a kind of all-plastic composite sheet material welder described in claim 4, it is characterized in that described motor (52) is servomotor, described motor (52) is arranged on the upper right corner of welding slide plate frame (1), and the output of described motor (52) is connected with driving wheel (53) through welding slide plate frame (1).
6. by a kind of all-plastic composite sheet material welder described in claim 1, it is characterized in that the upper left corner of described welding slide plate frame (1) is provided with large driven pulley (54), the lower left corner of described welding slide plate frame (1) is provided with steel band front guide (55), the lower right corner of described welding slide plate frame (1) is provided with little driven pulley (56), and described steel band (4) is wound in driving wheel (53), large driven pulley (54), steel band front guide (55) and little driven pulley (56) transmission between heating component (6) and interior heating component (7) outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210408515.6A CN102886896B (en) | 2012-10-23 | 2012-10-23 | Full-plastic composite sheet welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210408515.6A CN102886896B (en) | 2012-10-23 | 2012-10-23 | Full-plastic composite sheet welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102886896A CN102886896A (en) | 2013-01-23 |
| CN102886896B true CN102886896B (en) | 2015-03-04 |
Family
ID=47530674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210408515.6A Expired - Fee Related CN102886896B (en) | 2012-10-23 | 2012-10-23 | Full-plastic composite sheet welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102886896B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3183941A (en) * | 1962-03-16 | 1965-05-18 | Du Pont | Tubular fluid conduit of film fibril elements |
| GB1514369A (en) * | 1975-07-19 | 1978-06-14 | Dynamit Nobel Ag | Foam tubes |
| CN201030955Y (en) * | 2007-06-08 | 2008-03-05 | 温州市日高包装机械有限公司 | Flexible pipe softening heating arrangement of flexible pipe loading tail sealing machine |
| CN102555208A (en) * | 2012-01-11 | 2012-07-11 | 南通宝田包装科技有限公司 | Welding device for pipe machine of all-plastic flexible pipes |
| CN202878682U (en) * | 2012-10-23 | 2013-04-17 | 中山市新宏业自动化工业有限公司 | Welding device for all-plastic composite sheet |
-
2012
- 2012-10-23 CN CN201210408515.6A patent/CN102886896B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3183941A (en) * | 1962-03-16 | 1965-05-18 | Du Pont | Tubular fluid conduit of film fibril elements |
| GB1514369A (en) * | 1975-07-19 | 1978-06-14 | Dynamit Nobel Ag | Foam tubes |
| CN201030955Y (en) * | 2007-06-08 | 2008-03-05 | 温州市日高包装机械有限公司 | Flexible pipe softening heating arrangement of flexible pipe loading tail sealing machine |
| CN102555208A (en) * | 2012-01-11 | 2012-07-11 | 南通宝田包装科技有限公司 | Welding device for pipe machine of all-plastic flexible pipes |
| CN202878682U (en) * | 2012-10-23 | 2013-04-17 | 中山市新宏业自动化工业有限公司 | Welding device for all-plastic composite sheet |
Non-Patent Citations (1)
| Title |
|---|
| 徐纪法.电加热.《中国电力百科全书用电卷》.中国电力出版社,1995,第117-118页. * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102886896A (en) | 2013-01-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201863392U (en) | Ultrasonic hot riveting welder | |
| CN207291223U (en) | 3D film sticking equipments | |
| CN108749055B (en) | One-step forming method and equipment for solid wall pipe framework plastic composite pipe | |
| CN207156473U (en) | A kind of fast heated-air bonder of pearl cotton | |
| CN111531103A (en) | Induction heating upsetting device for aluminum alloy cylinder | |
| CN102758338A (en) | Double-position balancing ring servo welding automatic production line | |
| CN104275291A (en) | Process and equipment for performing surface coating and aluminum laminating on aluminum-plastic sections | |
| CN205464783U (en) | Servo control resistance weld pressure driven mechanism | |
| CN202878682U (en) | Welding device for all-plastic composite sheet | |
| CN102886896B (en) | Full-plastic composite sheet welding device | |
| CN202162943U (en) | Air pressure hot pressing forming machine | |
| CN206553389U (en) | 3D glass bending forming machines | |
| CN105313427A (en) | Adhering device for large-sized touch panel laminating machine | |
| CN204020177U (en) | Heating overlay film transceiver | |
| CN204566527U (en) | A kind of calendering vacuum forming machine | |
| CN103395200A (en) | Hot melting device of biological germ cultivating film welding machine | |
| CN102397917A (en) | Improved radiator shape righting device | |
| CN107310125B (en) | High-transparency casting blown film production equipment and process | |
| CN105398175A (en) | A film sticking machine | |
| CN206188630U (en) | Curved surface glass hot -bend forming device | |
| CN205312036U (en) | Automatic capper is used to medicine plastic packaging bag | |
| CN205853528U (en) | Sheet combining machine heating roller structure | |
| CN201067970Y (en) | Plastics net welding machine | |
| CN206030574U (en) | Super thick film bags seals transport production system | |
| CN108115943A (en) | A kind of plastic flexible pipe automatic soldering method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 Termination date: 20171023 |