CN108115943A - A kind of plastic flexible pipe automatic soldering method - Google Patents
A kind of plastic flexible pipe automatic soldering method Download PDFInfo
- Publication number
- CN108115943A CN108115943A CN201711481487.XA CN201711481487A CN108115943A CN 108115943 A CN108115943 A CN 108115943A CN 201711481487 A CN201711481487 A CN 201711481487A CN 108115943 A CN108115943 A CN 108115943A
- Authority
- CN
- China
- Prior art keywords
- welding
- flexible pipe
- steel band
- automatic soldering
- pipe automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of plastic flexible pipe automatic soldering methods, wherein the welding method makes sheet material bonding jumper seam bond together using the indirect molten plastic tube of steel band, mainly have including step：（1）Using heating unit, heating welding medium reaches required welding temperature；（2）Using fashion of extrusion during welding, plastic tube is melted using medium temperature, under pressure welds together superposition sheet material.A kind of plastic flexible pipe automatic soldering method welds sheet material shaped by lapping hose using thermatron heating steel band, then by fashion of extrusion, completes hose welding, have welding efficiency height, the bright and clean beauty of face of weld.
Description
Technical field
The present invention relates to plastic flexible pipe welding technology fields, more particularly relate to a kind of plastic flexible pipe automatic soldering method.
Background technology
Plastic flexible pipe is the packaged form that current daily use chemicals industry generally uses, and annual demand is huge, improves its production efficiency
Simplify production technology to be all of great significance.Full speed hose is according to each requiring the different welding methods of different selections and set at present
It is standby, mainly there are hot gas welding, butt welding, squeeze weldering, high-frequency welding.Hot gas welding is simple for process but molding effect is poor, butt welding
Higher to equipment requirement precision, having extruding high-frequency welding only has many advantages, such as that welding quality effect is good, moulding process is simple.
The present invention proposes a kind of extruding high frequency welding method, plastic flexible pipe face of weld can be made bright and clean, seamless, yield rate
Height, when production and processing, adjust in real time according to process requirements.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of plastic flexible pipe automatic soldering methods, filled using high-frequency heating
Heating steel band is put, then sheet material shaped by lapping hose is welded by fashion of extrusion, completes hose welding, there is shaping efficiency height, weldering
Connect the advantages that quality is good.
The present invention provides a kind of plastic flexible pipe automatic soldering method, wherein the welding method is melted indirectly using steel band
Melting plastic tube makes sheet material bonding jumper seam bond together, to realize that this method need to complete following steps：
（1）Using heating unit, heating welding medium reaches required welding temperature；
（2）Using fashion of extrusion during welding, plastic tube is melted using medium temperature, is under pressure welded on superposition sheet material
Together.
As preferably in step（1）Described in heating unit using high-frequency induction heating, the welding medium uses steel band.
As preferably in step（1）In to make the steel band homogeneous heating, cooperation wire rod transmission, the welding medium is necessary
Iterative motion, to reach heat dissipation, the purpose of synchronous welding
As preferably in step（1）Described in welding have certain width, numerical value be 5-10mm。
As preferably in step（1）Described in welding temperature scope be 220o-300o.
As preferably in step（2）Described in welding fashion of extrusion to be realized using pneumatic element, pressing force can be used
Man-operated mechanism Field adjustment.
As preferably in step（2）The middle realization device use for saying squeeze function rigidly fixes mode and fixes
Compared with prior art, the present invention its advantage is：1）It is welded, is avoided directly using the brief introduction of high-frequency induction heating steel band
Hose is melted, is bonded in welding process, steel band recycling effectively can make steel band radiate, and temperature uniform welding ratio of briquetting is high, effect
Fruit is good；2）Welding method is simple, can a large amount of selection standard component, use and safeguard convenient for post facility.
Description of the drawings
Fig. 1 is a kind of plastic flexible pipe automatic soldering method schematic diagram of the present invention.
Specific embodiment
Below in conjunction with attached drawing in the present invention, a kind of technical solution of plastic flexible pipe automatic soldering method is specifically retouched
It states.Based on the embodiment of the present invention, what those of ordinary skill in the art were obtained on the premise of creative work is not made
Every other embodiment all belongs to the scope of protection of the present invention.
With reference to Fig. 1, the present invention relates to a kind of plastic flexible pipe automatic soldering method, preferable embodiment is：One
Kind plastic flexible pipe automatic soldering method, wherein the welding method stitches sheet material bonding jumper using the indirect molten plastic tube of steel band
It bonds together, to realize that this method need to complete following steps：
（1）Using heating unit, heating welding medium reaches required welding temperature；
（2）Using fashion of extrusion during welding, plastic tube is melted using medium temperature, is under pressure welded on superposition sheet material
Together.
Preferably, in step（1）Described in heating unit using high-frequency induction heating, the welding medium uses steel band.
Preferably, in step（1）In to make the steel band homogeneous heating, cooperation wire rod transmission, the welding medium is necessary
Iterative motion, to reach heat dissipation, the purpose of synchronous welding
Preferably, in step（1）Described in weld steel band have certain width, numerical value be 5-10mm。
Preferably, in step（1）Described in welding temperature scope be 220o-300o.
Preferably, in step（2）Described in welding fashion of extrusion to be realized using pneumatic element, pressing force can be used
Man-operated mechanism Field adjustment.
Preferably, in step（2）The middle realization device use for saying squeeze function rigidly fixes mode and fixes
Welding medium steel band is previously heated to required temperature by above-mentioned design, is passing through the steel band circulation conveying kinematic system
Heating steel band is conveyed next station immediately to squeeze, to ensure that temperature of steel strips is uniform, is unlikely to temperature and declines too fast, heating work(
Energy device and steel band heating station and extrusion position are disposed proximate to.
To ensure that steel band can follow hose movement, it is necessary to equipped with steel band circulating conveyor, must be provided with steel band thereon
Cycle rotation mechanism, elasticity adjustment mechanism, steel band guiding mechanism.To ensure to squeeze welding effectively, it is necessary to be equipped with for pressure
Adjustment mechanism, crush-zone extend as far as possible.
A kind of plastic flexible pipe automatic soldering method provided by the present invention has welding efficiency height, the bright and clean U.S. of face of weld
The advantages that sight.
Claims (4)
1. a kind of plastic flexible pipe automatic soldering method, it is characterised in that the welding method uses the indirect molten plastic tube of steel band
Sheet material bonding jumper seam is made to bond together, to realize that this method need to complete following steps：
（1）Using heating unit, heating welding medium reaches required welding temperature；
（2）Using fashion of extrusion during welding, plastic tube is melted using medium temperature, is under pressure welded on superposition sheet material
Together.
2. a kind of plastic flexible pipe automatic soldering method according to claim 1, it is characterised in that the heating unit uses
High-frequency induction heating, the welding medium use steel band.
3. a kind of plastic flexible pipe automatic soldering method according to claim 2, it is characterised in that heat the steel band
Uniformly, wire rod transmission, the necessary iterative motion of the welding medium, to reach heat dissipation, the purpose of synchronous welding are coordinated.
4. a kind of plastic flexible pipe automatic soldering method according to claim 2, it is characterised in that the welding steel band has
Certain width, numerical value are 5-10mm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711481487.XA CN108115943A (en) | 2017-12-29 | 2017-12-29 | A kind of plastic flexible pipe automatic soldering method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711481487.XA CN108115943A (en) | 2017-12-29 | 2017-12-29 | A kind of plastic flexible pipe automatic soldering method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108115943A true CN108115943A (en) | 2018-06-05 |
Family
ID=62232429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711481487.XA Pending CN108115943A (en) | 2017-12-29 | 2017-12-29 | A kind of plastic flexible pipe automatic soldering method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108115943A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111099140A (en) * | 2019-12-16 | 2020-05-05 | 中山市德宇自动化科技有限公司 | Hose manufacturing method and hose manufactured by using same |
| CN112757651A (en) * | 2019-10-21 | 2021-05-07 | 佛山市雁元绿田塑料管有限公司 | Welding method for double-layer thermoplastic plastic pipe |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202412699U (en) * | 2012-01-11 | 2012-09-05 | 南通宝田包装科技有限公司 | Welding device for full-plastic flexible tube making machine |
-
2017
- 2017-12-29 CN CN201711481487.XA patent/CN108115943A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202412699U (en) * | 2012-01-11 | 2012-09-05 | 南通宝田包装科技有限公司 | Welding device for full-plastic flexible tube making machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112757651A (en) * | 2019-10-21 | 2021-05-07 | 佛山市雁元绿田塑料管有限公司 | Welding method for double-layer thermoplastic plastic pipe |
| CN111099140A (en) * | 2019-12-16 | 2020-05-05 | 中山市德宇自动化科技有限公司 | Hose manufacturing method and hose manufactured by using same |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180605 |
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| WD01 | Invention patent application deemed withdrawn after publication |