CN102886510A - Flatly-cutting type plate-casting machine - Google Patents
Flatly-cutting type plate-casting machine Download PDFInfo
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- CN102886510A CN102886510A CN2012104173053A CN201210417305A CN102886510A CN 102886510 A CN102886510 A CN 102886510A CN 2012104173053 A CN2012104173053 A CN 2012104173053A CN 201210417305 A CN201210417305 A CN 201210417305A CN 102886510 A CN102886510 A CN 102886510A
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Abstract
The invention relates to a flatly-cutting type plate-casting machine, and particularly relates to lead-alloy plate grid casting forming equipment in manufacturing for a lead-acid accumulator. The flatly-cutting type plate-casting machine comprises an assembly line device which is formed by sequentially jointing a high lead-melting furnace, a tandem-type lead valve device, a lead scoop lead-pouring mechanism, a die opening-closing mechanism, a shaping-conveying mechanism, a plate grid horizontal locating mechanism, a flatly-cutting type cutter die, a plate grid levelling mechanism, a plate grid sheet-receiving mechanism and a circulating water tank, wherein the device performs coordination work under automatic electric control. According to the invention, the plate grid levelling mechanism is adopted, and lead-alloy plate grids enter in the plate grid levelling mechanism to be levelled and compacted, thus realizing automatic casting and compacting forming for the lead-alloy plate grids, finishing a breakthrough of the production flow from nothing, greatly reducing the production intensity and the cost of manual operation, guaranteeing the casting quality of the lead-alloy plate grids, increasing the pass percent of the lead-alloy plate grids, and prolonging the service life of the accumulator.
Description
Technical field
The present invention relates to the metal grid casting equipment of lead-acid accumulator in making, a kind of flat cut type plate-casting machine specifically is for the production of the metal grid of lead-acid accumulator.
Background technology
In lead-acid accumulator production process, need to produce the qualified metal grid of overall dimensions, the metal grid is mainly produced by casting plate machine.
Widely used casting plate machine comprises high-order lead melting furnace (perhaps low level lead melting furnace) in the market; plumbous valve gear; plumbous spoon falls plumbous mechanism; the mould open/close mold mechanism; the shaping conveyer structure; the grid level locating mechanism; flat cut type cutting knife mould; grid slice receiving mechanism of slice and cyclic water tank consist of; when plumbous liquid falls plumbous mechanism when pouring die for molding into by plumbous spoon; can form tiny hole; when grid is poured out through conveying device from mould; grid surface meeting out-of-flatness behind detent mechanism and the cutting knife mould; in lead-acid accumulator production process; the hole of metal grid is more; the pole plate discharge rate is lower, and battery is shorter.
Summary of the invention
For the defective that exists in the prior art, the object of the present invention is to provide a kind of flat cut type plate-casting machine, smooth and compacting grid.
For reaching above purpose, the technical scheme that the present invention takes is:
A kind of flat cut type plate-casting machine comprises frame, shaping conveyer structure, electric control system, it is characterized in that, also comprises the grid flattening mechanism of being located at shaping conveyer structure right side,
Described grid flattening mechanism comprises baffle mechanism, full wafer mechanism, press plate mechanism,
Described baffle mechanism comprises the first mount pad, the first driving mechanism and baffle plate; Described the first mount pad comprises first, second vertical plate and the first transverse plate, and the lower end of described first, second vertical plate is loaded on respectively on the described frame, and the upper end of described first, second vertical plate connects respectively the two ends of described the first transverse plate; Described the first driving mechanism is loaded on described the first transverse plate, and the driving direction of described the first driving mechanism is vertical direction, and described baffle plate connects the first driving mechanism, and moves up and down with the first driving mechanism,
Described full wafer mechanism comprises the second mount pad and scraping plate mechanism; Described the second mount pad is fixedly installed on frame, and linear bearing is equipped with respectively in the both sides, back of described the second mount pad, and the second driving mechanism is equipped with in the centre position, back; Described scraping plate mechanism comprises upper plate mechanism and lower plate mechanism, described upper plate mechanism comprises the 3rd transverse plate of level and the first scraper plate, the second scraper plate, described the first scraper plate, the second scraper plate connect respectively the lower end, two limits of the 3rd transverse plate, with the 3rd transverse plate, form an angle respectively; Described upper plate mechanism is connected by guide shaft up and down with lower plate mechanism, described the second mount pad is between described upper plate mechanism and lower plate mechanism, described lower plate mechanism comprises the second transverse plate and the 3rd driving mechanism, described the second transverse plate is connected on the mount pad of described linear bearing, the drive end of described the second driving mechanism connects described the second transverse plate, to drive described scraping plate mechanism, horizontally slip, the described upper plate of the drive end connection mechanism of described the 3rd driving mechanism, to drive described upper plate mechanism, move up and down
Described press plate mechanism comprises the 3rd mount pad, 4 wheel driven actuation mechanism and pressing plate; Described the 3rd mount pad is installed on the frame; Described 4 wheel driven actuation mechanism is loaded on the 3rd mount pad, and its driving direction is vertical direction; Described pressing plate connects described 4 wheel driven actuation mechanism drive end,
Described electric control system connects described first, second, third, fourth driving mechanism by Electric Wires ﹠ Cables respectively, is used for controlling the action of described first, second, third, fourth driving mechanism.
Described the 3rd mount pad comprises the 3rd, the 4th vertical plate and the 4th transverse plate, described the 4th transverse plate two ends connect respectively the upper end of the 3rd, the 4th vertical plate, three, the lower end of the 4th vertical plate is fixedly connected on respectively on the described frame, is embedded with several guide shaft covers on the 4th transverse plate; Several vertical guide shafts are housed on the described pressing plate, and the upper end of described guide shaft is respectively in the guide shaft cover of the 4th transverse plate.
The lower end of described 4 wheel driven actuation mechanism is installed with protruding sphere-applanation contact jaw, be installed with the concave spherical surface corresponding with protruding sphere-applanation contact jaw-applanation contact jaw on the described pressing plate, protruding sphere-applanation contact jaw lower surface is the plane, and these plane central authorities are provided with lower prominent protruding sphere, concave spherical surface-applanation contact jaw upper surface is the plane, and these plane central authorities are provided with recessed protruding sphere, the same sphere diameter of protruding sphere and concave spherical surface.
Described 4 wheel driven actuation mechanism is Driven by Hydraulic Cylinder.
Flat cut type plate-casting machine of the present invention, adopt the grid flattening mechanism, rational in infrastructure, grid is compacted after entering flattening mechanism, the hole that has produced when having reduced the grid casting, automatic casting, the compaction moulding of metal grid have been realized, finish this production procedure breakthrough from zero, greatly reduced manual work production intensity and operating cost, ensured the castability of metal grid, improve the qualification rate of metal grid, prolonged the service life of battery battery.
Description of drawings
The present invention has following accompanying drawing:
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the overall structure schematic diagram of grid flattening mechanism;
Fig. 3 is the structural representation of full wafer mechanism;
Fig. 4 is the front view of press plate mechanism;
Fig. 5 A is the schematic diagram of the first metal grid certified products;
Fig. 5 B is the schematic diagram of the second metal grid certified products;
Fig. 5 C is the schematic diagram of the third metal grid certified products.
Reference numeral:
The high-order lead melting furnace of 1--; 2--serial lead valve gear; the plumbous spoon of 3--falls plumbous mechanism; 4--mould open/close mold mechanism; 5--shaping conveyer structure; 6--grid level locating mechanism; 7--flat cut type cutting knife mould; 8--grid flattening mechanism; 9--grid slice receiving mechanism of slice; the 42--cyclic water tank; the 10--baffle mechanism; 11--full wafer mechanism; the 12--press plate mechanism; 13--first vertical plate; the 14-the second installing plate; 15--the first transverse plate; 16--the first driving mechanism; the 17--baffle plate; 18--the second mount pad; the 19--linear bearing; 20--the second driving mechanism; 21--the first guide shaft; 22--the second guide shaft; 23--the 3rd guide shaft; the 24-the four guide shaft; 25-the first scraper plate; 26--the second scraper plate; 27--the second transverse plate; the 28-the three cylinder; the 29--four-cylinder; 30--the 3rd vertical plate; 31--the 4th vertical plate; 32--the 4th transverse plate; 33--4 wheel driven actuation mechanism; the 34--connecting rod; the 35--top board; the 36--lower platen; the 37--pressing plate; 38--the 5th guide shaft; 39--the 6th guide shaft; 40--the 7th guide shaft; 41--the 8th guide shaft; the 42--cyclic water tank; 43--the 3rd transverse plate.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
Fig. 1 is the overall structure schematic diagram of flat cut type plate-casting machine of the present invention, comprise the high-order lead melting furnace 1 that is provided with serial lead valve gear 2, the below of serial lead valve gear 2 is provided with successively plumbous spoon and falls plumbous mechanism 3 and mould open/close mold mechanism 4, the left side of mould open/close mold mechanism 4 is provided with cyclic water tank 42, and the right side is provided with shaping conveyer structure 5, grid level locating mechanism 6, flat cut type cutting knife mould 7, grid flattening mechanism 8 and grid slice receiving mechanism of slice 9 successively; Wherein, grid flattening mechanism 8 is critical components that the present invention overcomes the prior art defective, and other parts all can adopt existing techniques in realizing.And behind the newly-increased grid flattening mechanism 8 of the present invention, other parts all do not need change structure.
In conjunction with Fig. 1, shown in Figure 2, after grid flattening mechanism 8 is located at flat cut type cutting knife mould 7, before the grid slice receiving mechanism of slice 9, comprise baffle mechanism 10, full wafer mechanism 11 and the press plate mechanism 12 from left to right installed successively,
In conjunction with shown in Figure 2, baffle mechanism 10 comprises the first mount pad, is loaded on the first driving mechanism-first cylinder 16 of the first mount pad, and is loaded on the baffle plate 17 on the first cylinder 16 piston rods; The first mount pad comprises first, second vertical plate 13, the 14 and first transverse plate 15 that is loaded on respectively grid slice receiving mechanism of slice 9 both sides, the first transverse plate 15 is notch plate, the first transverse plate 15 dual-sides have waist type slotted hole, and first, second vertical plate 13,14 is connected with the first transverse plate 15 by waist type slotted hole respectively; The first cylinder 16 is vertically to drive two bar cylinders, and the extension bar direction straight down; Baffle plate 17 is L shaped bending type long slab; When baffle plate 17 rose, grid entered full wafer mechanism 11 by flat cut type cutting knife mould 7,
In conjunction with Fig. 2, shown in Figure 3, full wafer mechanism 11 is located at catch mechanism 10 right sides, comprise the second mount pad 18 and scraping plate mechanism, the second mount pad 18 is installed on the frame by grid slice receiving mechanism of slice 9, the second mount pad 18 is square plate, and linear bearing 19 is equipped with in both sides, the second mount pad 18 back, the second driving mechanism-second cylinder 20 is equipped with in the centre position, back; Scraping plate mechanism comprises upper plate mechanism, lower plate mechanism, upper plate mechanism and lower plate mechanism are by first, second, the 3rd, the 4th guide shaft 21,22,23,24 vertically connect, the second mount pad 18 is between upper plate mechanism and lower plate mechanism, upper plate mechanism comprises the 3rd transverse plate 43 on the mount pad that is loaded on linear bearing 19, be loaded on the first scraper plate 24 and second scraper plate 25 of the 3rd transverse plate 43 left and right sides, and be flush-mounted in the 3rd transverse plate 43, be through at first, second, the 3rd, the 4th guide shaft 21,22,23, four copper sheathings of 24, the 3rd transverse plate 43 is flat board or shaped as frame, the first scraper plate 25, the direction of the second scraper plate 26 is downward with respect to the 3rd transverse plate 43 of level.The 3rd driving mechanism that lower plate mechanism comprises the second transverse plate 27 of being connected with the second cylinder 20 piston rods, be loaded on the second transverse plate 27 backs-comprise that the 3rd cylinder 28 and four-cylinder 29, the three cylinders 28 and four-cylinder 29 tailpieces of the piston rod are connected to the 3rd transverse plate 43; First, second, third, fourth guide shaft 21,22,23,24 two ends connect respectively the 3rd transverse plate 43 and the second transverse plate 27.After grid enters full wafer mechanism 11, the 3rd, four- cylinder 28,29 shrinks, the 3rd transverse plate 43 drops on the second mount pad 18 along first, second, third, fourth guide shaft 21,22,23,24.Then, the second cylinder 20 piston rods are regained, and the first scraper plate 25 and the second scraper plate 26 drive grid and enter press plate mechanism 12.Grid by press plate mechanism 12 arrangement compactings after, the 3rd, four- cylinder 28,29 extension bars stretch out, the 3rd transverse plate 43 rises, the second cylinder 20 is sent scraping plate mechanism back to original position,
In conjunction with Fig. 2, shown in Figure 4, press plate mechanism 12 comprises the 3rd mount pad, is loaded on 4 wheel driven actuation mechanism and pressing plate 37 on the 3rd mount pad; The 3rd mount pad comprises the 3rd, the 4th vertical plate 30, the 31 and the 4th transverse plate 32, the 4th transverse plate 32 two ends connect respectively the 3rd, the 4th vertical plate 30,31 upper end, three, the 4th vertical plate 30,31 lower end are fixedly connected on respectively on the frame, are embedded with copper sheathing on the 4th transverse plate 32.4 wheel driven actuation mechanism-hydraulic cylinder 33 vertically is loaded on the 4th transverse plate 32, and the lower end of hydraulic cylinder 33 is installed with protruding sphere-applanation contact jaw 35 by connecting rod 34.Be equipped with the 5th on the pressing plate 37, the 6th, the 7th, the 8th guide shaft 38,39,40,41, the 5th, the 6th, the 7th, the 8th guide shaft 38,39,40,41 upper end is respectively in the copper sheathing of the 4th transverse plate 32, be installed with the concave spherical surface corresponding with protruding sphere-applanation contact jaw 35-applanation contact jaw 36 on the pressing plate 37, protruding sphere-applanation contact jaw 35 lower surfaces are the plane, and these plane central authorities are provided with lower prominent protruding sphere, concave spherical surface-applanation contact jaw 36 upper surfaces are the plane, and these plane central authorities are provided with recessed protruding sphere, the same sphere diameter of protruding sphere and concave spherical surface.When the first scraper plate 25 was delivered to pressing plate 37 below with grid, hydraulic cylinder 33 drove pressing plate 37 and falls, with the grid compacting.Then pressure mechanism rises, and the first scraper plate 25 is sent the new pressing plate grid for the treatment of into press plate mechanism again, and the second scraper plate 26 is sent grid after the compacting into slice receiving mechanism of slice simultaneously.
The operation principle of flat cut type plate-casting machine of the present invention is:
Lead pig is put within the high-order lead melting furnace 1, make lead pig be molten into plumbous liquid, after plumbous liquid is warmed up to and sets technological temperature, quantitatively flow into plumbous spoon 3 through serial lead valve gear 2, poured in the plate grid die by plumbous spoon 3 and to pour into a mould, cyclic water tank makes it casting, the demoulding for 9 water cooling grid moulds, drops on the shaping conveyer structure 5 with the metal grid of technique cast gate, is transported to grid level locating mechanism 6 after shaping; Behind the flat cut type cutting knife mould 7 excision technique cast gates, the metal grid that grid level locating mechanism 6 is held with the technique cast gate at the uniform velocity moves horizontally, the metal grid is sent into grid flattening mechanism 8, the first cylinder 16 rises baffle plate 17, the metal grid for the treatment of a slice excision technique cast gate enters on the first mount pad 18 of full wafer mechanism, baffle plate 17 falls immediately, blocks that other grid enters full wafer mechanism on the production line.The 3rd cylinder 28, four-cylinder 29 drives the 3rd transverse plate 43 along first, second, the 3rd, the 4th guide shaft 21,22,23,24 fall, make the first scraper plate 25 and the second scraper plate 26 be close to the second mount pad 18, then, it is mobile to the right that the second cylinder 20 drives scraping plate mechanism, the first scraper plate 25 scrapes grid to pressing plate 37 belows, meanwhile, the shaping grid that the second scraper plate 26 will be leveled after the compacting is scraped to the splicing plate of grid slice receiving mechanism of slice 9, after spacing after the second cylinder 20 arrives, the 3rd transverse plate 43 rises, and the second cylinder 20 stretches out, and scraping plate mechanism is delivered to original position, finish the leveling compacting of metal grid, the action of a beginning new round.
Fig. 5 A, Fig. 5 B, Fig. 5 C have showed respectively the schematic diagram that adopts three kinds of metal grid certified products of the present invention.The inner imporosity of the grizzly bar of these three kinds of grids, and even thickness, marshalling are without burr.Improve qualification rate and the quality guarantee of metal grid, be conducive to the quality-improving of battery finished product.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (4)
1. a flat cut type plate-casting machine comprises frame, shaping conveyer structure, electric control system, it is characterized in that, also comprises the grid flattening mechanism of being located at shaping conveyer structure right side,
Described grid flattening mechanism comprises baffle mechanism, full wafer mechanism, press plate mechanism,
Described baffle mechanism comprises the first mount pad, the first driving mechanism and baffle plate; Described the first mount pad comprises first, second vertical plate and the first transverse plate, and the lower end of described first, second vertical plate is loaded on respectively on the described frame, and the upper end of described first, second vertical plate connects respectively the two ends of described the first transverse plate; Described the first driving mechanism is loaded on described the first transverse plate, and the driving direction of described the first driving mechanism is vertical direction, and described baffle plate connects the first driving mechanism, and moves up and down with the first driving mechanism,
Described full wafer mechanism comprises the second mount pad and scraping plate mechanism; Described the second mount pad is fixedly installed on frame, and linear bearing is equipped with respectively in the both sides, back of described the second mount pad, and the second driving mechanism is equipped with in the centre position, back; Described scraping plate mechanism comprises upper plate mechanism and lower plate mechanism, described upper plate mechanism comprises the 3rd transverse plate of level and the first scraper plate, the second scraper plate, described the first scraper plate, the second scraper plate connect respectively the lower end, two limits of the 3rd transverse plate, with the 3rd transverse plate, form an angle respectively; Described upper plate mechanism is connected by guide shaft up and down with lower plate mechanism, described the second mount pad is between described upper plate mechanism and lower plate mechanism, described lower plate mechanism comprises the second transverse plate and the 3rd driving mechanism, described the second transverse plate is connected on the mount pad of described linear bearing, the drive end of described the second driving mechanism connects described the second transverse plate, to drive described scraping plate mechanism, horizontally slip, the described upper plate of the drive end connection mechanism of described the 3rd driving mechanism, to drive described upper plate mechanism, move up and down
Described press plate mechanism comprises the 3rd mount pad, 4 wheel driven actuation mechanism and pressing plate; Described the 3rd mount pad is installed on the frame; Described 4 wheel driven actuation mechanism is loaded on the 3rd mount pad, and its driving direction is vertical direction; Described pressing plate connects described 4 wheel driven actuation mechanism drive end,
Described electric control system connects described first, second, third, fourth driving mechanism by Electric Wires ﹠ Cables respectively, is used for controlling the action of described first, second, third, fourth driving mechanism.
2. flat cut type plate-casting machine according to claim 1, it is characterized in that, described the 3rd mount pad comprises the 3rd, the 4th vertical plate and the 4th transverse plate, described the 4th transverse plate two ends connect respectively the upper end of the 3rd, the 4th vertical plate, three, the lower end of the 4th vertical plate is fixedly connected on respectively on the described frame, is embedded with several guide shaft covers on the 4th transverse plate; Several vertical guide shafts are housed on the described pressing plate, and the upper end of described guide shaft is respectively in the guide shaft cover of the 4th transverse plate.
3. flat cut type plate-casting machine according to claim 2, it is characterized in that, the lower end of described 4 wheel driven actuation mechanism is installed with protruding sphere-applanation contact jaw, be installed with the concave spherical surface corresponding with protruding sphere-applanation contact jaw-applanation contact jaw on the described pressing plate, protruding sphere-applanation contact jaw lower surface is the plane, and these plane central authorities are provided with lower prominent protruding sphere, concave spherical surface-applanation contact jaw upper surface is the plane, and these plane central authorities are provided with recessed protruding sphere, the same sphere diameter of protruding sphere and concave spherical surface.
4. flat cut type plate-casting machine according to claim 3 is characterized in that, described 4 wheel driven actuation mechanism is Driven by Hydraulic Cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210417305.3A CN102886510B (en) | 2012-10-26 | 2012-10-26 | Flatly-cutting type plate-casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210417305.3A CN102886510B (en) | 2012-10-26 | 2012-10-26 | Flatly-cutting type plate-casting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102886510A true CN102886510A (en) | 2013-01-23 |
| CN102886510B CN102886510B (en) | 2014-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210417305.3A Expired - Fee Related CN102886510B (en) | 2012-10-26 | 2012-10-26 | Flatly-cutting type plate-casting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935116A (en) * | 2014-03-21 | 2014-07-23 | 浙江海悦自动化机械股份有限公司 | Printing mechanism for grid printing and forming machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH09323153A (en) * | 1996-06-03 | 1997-12-16 | Furukawa Battery Co Ltd:The | Device for continuously casting current collecting grid body for lead battery |
| CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
| CN102157737A (en) * | 2011-03-16 | 2011-08-17 | 上海复华保护神电源有限公司 | Device and process for casting lead battery grid by rare earth alloy |
| CN201960117U (en) * | 2011-01-25 | 2011-09-07 | 泉州东山机械有限公司 | Grid aligning device of grid casting machine |
| JP2011173165A (en) * | 2010-02-25 | 2011-09-08 | Furukawa Battery Co Ltd:The | Casting mold and manufacturing apparatus for casting grid for lead storage battery electrode plate |
-
2012
- 2012-10-26 CN CN201210417305.3A patent/CN102886510B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09323153A (en) * | 1996-06-03 | 1997-12-16 | Furukawa Battery Co Ltd:The | Device for continuously casting current collecting grid body for lead battery |
| CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
| JP2011173165A (en) * | 2010-02-25 | 2011-09-08 | Furukawa Battery Co Ltd:The | Casting mold and manufacturing apparatus for casting grid for lead storage battery electrode plate |
| CN201960117U (en) * | 2011-01-25 | 2011-09-07 | 泉州东山机械有限公司 | Grid aligning device of grid casting machine |
| CN102157737A (en) * | 2011-03-16 | 2011-08-17 | 上海复华保护神电源有限公司 | Device and process for casting lead battery grid by rare earth alloy |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935116A (en) * | 2014-03-21 | 2014-07-23 | 浙江海悦自动化机械股份有限公司 | Printing mechanism for grid printing and forming machine |
| CN103935116B (en) * | 2014-03-21 | 2016-09-07 | 浙江海悦自动化机械股份有限公司 | A kind of printing mechanism of grid printing forming machine |
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| CN102886510B (en) | 2014-07-23 |
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