CN102878554B - Combustor special for coal water slurry combustion type cracking furnace - Google Patents

Combustor special for coal water slurry combustion type cracking furnace Download PDF

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CN102878554B
CN102878554B CN201210386704.8A CN201210386704A CN102878554B CN 102878554 B CN102878554 B CN 102878554B CN 201210386704 A CN201210386704 A CN 201210386704A CN 102878554 B CN102878554 B CN 102878554B
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water slurry
combustion chamber
secondary air
gas
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CN102878554A (en
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周俊虎
王永健
岑可法
罗强
黄镇宇
孙国臣
张彦威
宋立臣
刘建忠
张宝生
陈立国
赵西明
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China Petroleum and Chemical Corp
Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

本发明涉及燃烧器技术,旨在提供一种燃水煤浆型裂解炉专用燃烧器。该燃烧器主体具有中空的预燃室;在预燃室的顶部设水煤浆喷枪,且以水煤浆喷枪为中心依次套设保护套管、燃气夹套、一次风管和燃气风套管;二次风管接至开设在预燃室顶部侧面的若干个二次风出口,各二次风出口均匀间隔布设于预燃室的壁上,各二次风出口与对应径向中心线之间构成相同的旋转夹角;在预燃室顶部的侧面,还设有用于插入油枪的油枪孔。本发明可适应于水煤浆、轻柴油、甲烷氢/天然气三种燃料;主要燃用水煤浆,能替代出甲烷氢用于生产附加值更高的产品;在运行过程中快速方便切换以满足各种工况的要求,配合自动控制系统可节省人力,提高了经济性和操作性。

The invention relates to burner technology and aims to provide a special burner for a coal-water slurry-fired cracking furnace. The main body of the burner has a hollow pre-combustion chamber; a coal-water slurry spray gun is installed on the top of the pre-combustion chamber, and a protective sleeve, a gas jacket, a primary air pipe and a gas air sleeve are sequentially set around the coal-water slurry spray gun. ; The secondary air pipe is connected to several secondary air outlets set on the top side of the pre-combustion chamber, and each secondary air outlet is evenly spaced on the wall of the pre-combustion chamber, and the distance between each secondary air outlet and the corresponding radial centerline The same rotation angle is formed between them; on the side of the top of the pre-combustion chamber, there is also an oil gun hole for inserting an oil gun. The present invention is applicable to three kinds of fuels: coal water slurry, light diesel oil, and methane hydrogen/natural gas; it mainly uses coal water slurry, which can replace methane hydrogen to produce products with higher added value; it can be quickly and conveniently switched during operation to meet According to the requirements of various working conditions, the automatic control system can save manpower and improve the economy and operability.

Description

燃水煤浆型裂解炉专用燃烧器Special burner for coal-water slurry cracking furnace

技术领域 technical field

本发明涉及一种燃烧器,尤其是涉及到一种燃水煤浆裂解炉的专用燃烧器。The invention relates to a burner, in particular to a special burner for a water-fired coal slurry cracking furnace.

背景技术 Background technique

石油作为一种战略资源,同时也是一种不可再生资源,其对国家的经济和国防安全有重大的作用。随着工业化的发展,2010年原油产量已经突破2亿吨,比上年增长6.9%,为近年来最高增长。国民经济的快速发展使得国内对石油的需求在大步的增加,虽然我国是产油大国,但我国石油大部分还是依赖进口2010年我国原油进口达2.39亿吨,增长17.5%。石油进口过快导致中国石油工业的隐患也有许多,比如石油供需矛盾突出导致石油依赖进口过多且增长迅速,石油贸易结构没有明显改善,贸易方式和进口来源比较单一,石油贸易受国际油价波动影响大,石油对外贸易可能导致石油危机等等问题。国际上,国际油价的波动上升,将使得世界各国竞相争夺石油,并且随着石油的逐步被消耗,这种世界范围内的竞争将会更加的激烈。As a strategic resource, oil is also a non-renewable resource, which plays a major role in the country's economy and national defense security. With the development of industrialization, crude oil production in 2010 has exceeded 200 million tons, an increase of 6.9% over the previous year, the highest growth in recent years. The rapid development of the national economy has led to a great increase in the domestic demand for oil. Although my country is a major oil-producing country, most of my country's oil still relies on imports. In 2010, my country's crude oil imports reached 239 million tons, an increase of 17.5%. There are also many hidden dangers in China's oil industry caused by excessive oil imports. For example, the contradiction between oil supply and demand has led to excessive dependence on oil imports and rapid growth. The oil trade structure has not improved significantly. The trade method and import source are relatively single. Oil trade is affected by fluctuations in international oil prices. Large, oil foreign trade may lead to oil crises and other issues. Internationally, rising fluctuations in international oil prices will make countries all over the world compete for oil, and as oil is gradually consumed, this worldwide competition will become more intense.

天然气是一种清洁、便捷、安全的优质能源,其主要成分为甲烷(CH4),若将天然气作为裂解炉燃料使用,势必会造成能源的不合理利用。我国的天然气资源相对匮乏,随着城市化进程的加快和人民生活水平的提高以及环境保护意识的增强,对天然气的需求呈快速增长势头,可以预见未来国内对于天然气的需求都存在很大的缺口。目前,世界天然气供需基本平衡,但需求增速远远大于产量增速,中国天然气的发展对国外的依赖度很高,如何降低天然气的消耗、加大天然气的开采、转变利用方式和提高利用效率,这是一个需要解决的问题。Natural gas is a clean, convenient, safe and high-quality energy, and its main component is methane (CH 4 ). If natural gas is used as fuel for cracking furnaces, it will inevitably lead to unreasonable utilization of energy. my country's natural gas resources are relatively scarce. With the acceleration of urbanization, the improvement of people's living standards and the enhancement of environmental protection awareness, the demand for natural gas is growing rapidly. It can be predicted that there will be a large gap in the domestic demand for natural gas in the future. . At present, the world's natural gas supply and demand are basically balanced, but the growth rate of demand is far greater than the growth rate of production. The development of China's natural gas is highly dependent on foreign countries. How to reduce the consumption of natural gas, increase the exploitation of natural gas, change the utilization mode and improve the utilization efficiency , this is a problem that needs to be solved.

国内已投产的乙烯裂解炉大多是以天然气为燃料,随着节能减排纳入到国家能源发展战略和在天然气价格不断攀升的情况下,发展水煤浆代气技术是很有必要的。国内水煤浆代油技术的研究已经很成熟,在工业上也得到运用。水煤浆是水和煤按一定的比例混合而成,水煤浆的着火和稳定燃烧对燃烧器有着特殊的要求。为了满足裂解炉的不同运行工况的要求和在水煤浆燃烧出现问题的情况下,燃水煤浆裂解炉需要能进行投油和投气运行,以保证裂解炉的正常生产。如何保证水煤浆的着火和稳定燃烧,和在不同情况下,裂解炉能燃油和燃气运行,以获得最佳工况,这是燃水煤浆裂解炉燃烧器亟需解决的问题。Most of the ethylene cracking furnaces that have been put into production in China use natural gas as fuel. With energy conservation and emission reduction incorporated into the national energy development strategy and the price of natural gas rising, it is necessary to develop coal-water slurry gas replacement technology. Domestic research on coal-water slurry oil replacement technology has been very mature, and it has also been applied in industry. Coal water slurry is made by mixing water and coal in a certain proportion. The ignition and stable combustion of coal water slurry have special requirements on the burner. In order to meet the requirements of different operating conditions of the cracking furnace and in the case of problems in the combustion of coal-water slurry, the coal-water slurry cracking furnace needs to be able to operate with oil and gas to ensure the normal production of the cracking furnace. How to ensure the ignition and stable combustion of the coal-water slurry, and under different circumstances, the cracking furnace can operate with oil and gas to obtain the best working conditions, which is an urgent problem to be solved by the burner of the coal-water slurry cracking furnace.

发明内容Contents of the invention

本发明要解决的问题是,克服现有技术的不足,提供一种适用于燃水煤浆裂解炉的专用燃烧器,在不同的工况要求,以专用于能满足燃水煤浆,燃油和燃气的稳定运行。The problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a special burner suitable for coal-water-slurry cracking furnaces. Stable operation of gas.

为解决技术问题,本发明的解决方案是:For solving technical problem, solution of the present invention is:

提供一种燃水煤浆型裂解炉专用燃烧器,包括水煤浆喷枪;燃烧器主体具有水平延伸的边缘且中心呈凸起状,形成中空的预燃室;在预燃室的顶部设水煤浆喷枪,且以水煤浆喷枪为中心依次套设保护套管、燃气夹套、一次风管和燃气风套管;二次风管接至开设在预燃室顶部侧面的若干个二次风出口,各二次风出口均匀间隔布设于预燃室的壁上,各二次风出口与对应径向中心线之间构成相同的旋转夹角;在预燃室顶部的侧面,还设有用于插入油枪的油枪孔。A special burner for a coal-water slurry cracking furnace is provided, including a coal-water slurry spray gun; the main body of the burner has horizontally extending edges and a raised center to form a hollow pre-combustion chamber; Coal slurry spray gun, and with the coal water slurry spray gun as the center, the protective sleeve, gas jacket, primary air pipe and gas air sleeve are sequentially set; the secondary air pipe is connected to several secondary Air outlets, each secondary air outlet is evenly spaced on the wall of the pre-combustion chamber, and the same rotation angle is formed between each secondary air outlet and the corresponding radial center line; on the side of the top of the pre-combustion chamber, there are also For inserting into the oil gun hole of the oil gun.

作为一种改进,所述一次风管和燃气风套管中分别设置叶轮旋流器。As an improvement, impeller swirlers are respectively arranged in the primary air pipe and the gas air sleeve.

作为一种改进,所述油枪孔有两个,分别是大油枪孔和小油枪孔。As an improvement, there are two oil gun holes, namely a large oil gun hole and a small oil gun hole.

作为一种改进,所述中空的预燃室呈圆柱形;其顶部侧面布置的二次风口有10个,且按预设角度呈顺时针方向布置。As an improvement, the hollow pre-chamber has a cylindrical shape; there are 10 secondary air outlets arranged on the top side thereof, and are arranged clockwise according to a preset angle.

作为一种改进,在预燃室顶部设有火焰检测器。As an improvement, a flame detector is provided on the top of the pre-chamber.

作为一种改进,在预燃室顶部设有观火孔。As an improvement, a fire viewing hole is provided on the top of the pre-combustion chamber.

作为一种改进,在所述燃烧器主体的外部敷设保温材料层。As an improvement, a thermal insulation material layer is laid on the outside of the burner body.

本发明的有益效果是:The beneficial effects of the present invention are:

1、传统裂解炉燃烧器只针对单一甲烷氢燃料进行设计运行,本燃烧器可适应于水煤浆、轻柴油、甲烷氢/天然气三种燃料;1. The traditional cracking furnace burner is only designed and operated for a single methane hydrogen fuel. This burner can be adapted to three fuels: coal water slurry, light diesel oil, and methane hydrogen/natural gas;

2、传统裂解炉燃烧器以甲烷氢为燃料,成本较高,本燃烧器主要燃用水煤浆,可以替代出大量甲烷氢用于生产附加值更高的产品;2. Traditional pyrolysis furnace burners use methane hydrogen as fuel, and the cost is high. This burner mainly uses coal water slurry, which can replace a large amount of methane hydrogen for the production of products with higher added value;

3、本燃烧器所适应的三种燃料可在运行过程中快速方便切换,以满足各种工况的要求,配合自动控制系统可节省人力,也给裂解炉的运行提供了更多的选择,提高其经济性和操作性。3. The three fuels used by this burner can be quickly and conveniently switched during operation to meet the requirements of various working conditions. Cooperating with the automatic control system can save manpower and provide more choices for the operation of the cracking furnace. Improve its economy and operability.

附图说明 Description of drawings

图1为燃水煤浆裂解炉专用燃烧器剖视示意图;Fig. 1 is a schematic sectional view of a special burner for a coal-water slurry cracking furnace;

图2为燃水煤浆裂解炉专用燃烧器仰视示意图。Fig. 2 is a schematic bottom view of a special burner for a coal-water slurry cracking furnace.

附图标记:1水煤浆喷枪、2保护套管、3燃气夹套、4一次风管、5燃气风套管、6保温材料层、7叶轮旋流器、8预燃室、9二次风管、10二次风出口、11观火孔、12火焰检测器、13小油枪孔、14大油枪孔。Reference signs: 1 coal water slurry spray gun, 2 protective sleeve, 3 gas jacket, 4 primary air pipe, 5 gas air sleeve, 6 insulation material layer, 7 impeller cyclone, 8 pre-combustion chamber, 9 secondary Air duct, 10 secondary air outlet, 11 fire observation hole, 12 flame detector, 13 small oil gun hole, 14 large oil gun hole.

具体实施方式Detailed ways

下面结合附图,对本发明的实施例进行阐述:Below in conjunction with accompanying drawing, embodiment of the present invention is set forth:

燃水煤浆型裂解炉专用燃烧器的主体具有水平延伸的边缘且中心呈凸起状,形成中空的预燃室8;在预燃室8的顶部设水煤浆喷枪1,且以水煤浆喷枪1为中心依次套设保护套管2、燃气夹套3、一次风管4和燃气风套管5。一次风管4和燃气风套管5中分别设置叶轮旋流器7,以保证一次风和燃气风具有切向速度。二次风管9接至开设在预燃室8顶部侧面的10个二次风出口10,各二次风出口10均匀间隔布设于预燃室8的壁上,且与对应径向中心线之间构成相同的旋转夹角,使之呈顺时针方向布置;在预燃室8顶部的侧面,还设有用于插入油枪的小油枪孔13、大油枪孔14。在预燃室顶部还设有观火孔11和火焰检测器12。燃烧器主体的外部敷设保温材料层6。火焰检测器12用来检测炉膛火焰情况,当炉膛燃烧出现灭火时能及时的反馈给控制室采取相关的操作。大油枪孔14主要用于点火时插入高能点火器,以及在燃油工况时,投入大油枪运行;小油枪13主要用点火时插入小油枪进行点火。预燃室的主要作用是保证燃料和空气的充分混合,送入的预燃室二次风在炉内形成旋转气流。The main body of the special burner for the coal-water slurry type cracking furnace has horizontally extending edges and the center is convex, forming a hollow pre-combustion chamber 8; The slurry spray gun 1 is centered with a protective sleeve 2, a gas jacket 3, a primary air pipe 4 and a gas air sleeve 5 in sequence. The primary air pipe 4 and the gas air sleeve 5 are respectively provided with impeller swirlers 7 to ensure that the primary air and the gas air have a tangential velocity. The secondary air pipe 9 is connected to 10 secondary air outlets 10 provided on the top side of the pre-combustion chamber 8, and each secondary air outlet 10 is evenly spaced on the wall of the pre-combustion chamber 8, and the distance from the corresponding radial centerline Form the same rotation angle between them, so that they are arranged in a clockwise direction; on the side of the top of the pre-combustion chamber 8, there are also small oil gun holes 13 and large oil gun holes 14 for inserting oil guns. A fire viewing hole 11 and a flame detector 12 are also provided on the top of the pre-chamber. A thermal insulation material layer 6 is laid on the outside of the burner body. The flame detector 12 is used to detect the flame situation of the furnace, and can timely feed back to the control room to take relevant operations when the furnace burns to extinguish the fire. The large oil gun hole 14 is mainly used for inserting a high-energy igniter when igniting, and when the fuel oil working condition is used, the large oil gun is put into operation; the small oil gun 13 is mainly used for igniting by inserting a small oil gun when igniting. The main function of the pre-combustion chamber is to ensure sufficient mixing of fuel and air, and the secondary air fed into the pre-combustion chamber forms a swirling airflow in the furnace.

本发明能实现燃油和燃气的冷炉点火,并能实现三种燃料(油、天然气、水煤浆)的快速切换,保证裂解炉的运行稳定性,也扩大了裂解炉的燃料范围,具有很高的利用价值。The invention can realize the cold furnace ignition of fuel oil and gas, and can realize the rapid switching of three kinds of fuels (oil, natural gas, coal-water slurry), so as to ensure the operation stability of the cracking furnace and expand the fuel range of the cracking furnace. High utilization value.

工作方式:Way of working:

本发明在点火时可以燃用轻质柴油,将炉膛加热到一定的温度就可以燃水煤浆。点火时将高能点火器插入到大油枪孔14,然后从小油枪孔13喷入一定流量的轻质柴油。待柴油点燃后立即撤掉点火器,然后慢慢的加大燃油的流量,加热炉膛到稳定温度。当需要运行燃油工况时,可以投入大油枪来满足裂解炉的负荷要求。The invention can burn light diesel oil when igniting, and can burn coal-water slurry by heating the furnace to a certain temperature. When igniting, the high-energy igniter is inserted into the large oil gun hole 14, and then the light diesel oil of a certain flow is sprayed into the small oil gun hole 13. Remove the igniter immediately after the diesel is ignited, and then slowly increase the flow of fuel to heat the furnace to a stable temperature. When it is necessary to operate with fuel oil, a large oil gun can be used to meet the load requirements of the cracking furnace.

在投油稳定燃烧以及炉膛温度升高到一定程度,可以进行燃水煤浆运行。以一定温度和一定速度的纯空气作为一次风,从一次风口4经过叶轮旋流器7进入到预燃室8,与喷入的水煤浆雾化颗粒进行混合。由于进入到预燃室8的一次风具有轴向和切向速度,在预燃室8内形成强烈的旋转气流,在旋转气流的内部,由于压差的作用,底部的高温烟气具有向上的速度,在预燃室8形成烟气回流区。从水煤浆喷嘴喷出的水煤浆雾化颗粒与高温烟气混合,其所含的水迅速蒸发,干燥的煤粉颗粒随回流的高温烟气运动,煤粉在运动的过程中逐渐着火燃烧。在水煤浆已经稳定燃烧后,即可慢慢撤出油枪。When the oil is injected and the combustion is stable and the temperature of the furnace rises to a certain level, the coal-water slurry operation can be carried out. Pure air with a certain temperature and a certain speed is used as the primary air, which enters the pre-combustion chamber 8 from the primary air outlet 4 through the impeller swirler 7, and mixes with the sprayed coal-water slurry atomized particles. Due to the axial and tangential velocity of the primary air entering the pre-combustion chamber 8, a strong swirling airflow is formed in the pre-chamber 8. Inside the swirling airflow, due to the effect of pressure difference, the high-temperature flue gas at the bottom has an upward direction. speed, a flue gas recirculation zone is formed in the pre-chamber 8. The atomized coal-water slurry particles sprayed from the coal-water slurry nozzle are mixed with the high-temperature flue gas, and the water contained in it evaporates rapidly, and the dry coal powder particles move with the returning high-temperature flue gas, and the pulverized coal gradually catches fire during the movement combustion. After the coal-water slurry has been stably burned, the oil gun can be withdrawn slowly.

在不同工况下和投油投浆出现问题的情况下,裂解炉要求能够燃气运行,燃气冷炉点火时,将高能点火器插入小油枪孔13,通过慢慢打开燃气阀门以防止其爆燃,燃气从燃气风入口进入燃气夹套3,经过燃气喷嘴以一定速度喷入预燃室8,与一次风混合迅速混合着火燃烧,待燃气稳定燃烧后撤出高能点火器。Under different working conditions and when there are problems with oil and slurry feeding, the cracking furnace is required to be able to operate with gas. When the gas cold furnace is ignited, insert the high-energy igniter into the small oil gun hole 13, and slowly open the gas valve to prevent its deflagration. , the gas enters the gas jacket 3 from the gas air inlet, and is sprayed into the pre-combustion chamber 8 at a certain speed through the gas nozzle, mixes with the primary air and burns quickly, and withdraws from the high-energy igniter after the gas burns stably.

本发明中燃水煤浆裂解炉专用燃烧器的优点是三种燃料能快速方便切换,以满足各种工况的要求。在燃油工况切入燃水煤浆工况时,喷入水煤浆就可以燃烧。同样,在切入燃气工况时,只需喷入燃气就可以燃烧,但此时需要慢慢打开燃气阀门,防止爆燃。在三种燃料在切换时,只需保证前一工况稳定运行,喷入需要切换的燃料即可,然后撤出前一工况燃料。这样方便了现场的操作,节省了人力,也给裂解炉的运行提供了更多的选择,提高了其的经济性和操作性。The advantage of the special burner for the coal-water slurry cracking furnace in the present invention is that the three fuels can be quickly and conveniently switched to meet the requirements of various working conditions. When the fuel oil working condition is switched to the coal-water slurry-fired working condition, the coal-water slurry can be injected to burn. Similarly, when cutting into the gas working condition, it can burn only by injecting gas, but at this time, the gas valve needs to be opened slowly to prevent deflagration. When the three fuels are switched, it is only necessary to ensure the stable operation of the previous working condition, inject the fuel that needs to be switched, and then withdraw the fuel of the previous working condition. This facilitates on-site operation, saves manpower, provides more choices for the operation of the cracking furnace, and improves its economy and operability.

Claims (1)

1.一种燃水煤浆型裂解炉专用燃烧器,包括水煤浆喷枪,其特征在于,燃烧器主体具有水平延伸的边缘且中心呈凸起状,形成中空的预燃室,在预燃室顶部设有火焰检测器和观火孔;预燃室呈圆柱形;其顶部侧面布置的二次风口有10个,且按预设角度呈顺时针方向布置;在预燃室的顶部设水煤浆喷枪,且以水煤浆喷枪为中心依次套设保护套管、燃气夹套、一次风管和燃气风套管,一次风管和燃气风套管中分别设置叶轮旋流器;二次风管接至开设在预燃室顶部侧面的10个二次风口,各二次风口均匀间隔布设于预燃室的壁上,各二次风口与对应径向中心线之间构成相同的旋转夹角;在预燃室顶部的侧面,还设有用于插入油枪的油枪孔,油枪孔有两个,分别是大油枪孔和小油枪孔;在所述燃烧器主体的外部敷设保温材料层。 1. A special burner for a coal-water slurry type cracking furnace, including a coal-water slurry spray gun, is characterized in that the burner main body has a horizontally extended edge and the center is convex, forming a hollow pre-combustion chamber. The top of the chamber is equipped with a flame detector and a fire viewing hole; the pre-combustion chamber is cylindrical; there are 10 secondary air outlets arranged on the side of the top, and they are arranged in a clockwise direction according to a preset angle; Coal slurry spray gun, and with the coal water slurry spray gun as the center, a protective sleeve, a gas jacket, a primary air pipe and a gas air sleeve are sequentially set, and an impeller swirler is respectively installed in the primary air pipe and the gas air sleeve; The air pipe is connected to 10 secondary air outlets set on the top side of the pre-combustion chamber, and each secondary air outlet is evenly spaced on the wall of the pre-combustion chamber, and the same rotating clamp is formed between each secondary air outlet and the corresponding radial centerline Angle; on the side of the top of the pre-combustion chamber, there is also an oil gun hole for inserting an oil gun. There are two oil gun holes, namely a large oil gun hole and a small oil gun hole; layer of insulation material.
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