CN102873768B - Composite plate surface trimming method and special cutter sweep thereof - Google Patents
Composite plate surface trimming method and special cutter sweep thereof Download PDFInfo
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- CN102873768B CN102873768B CN201210412241.8A CN201210412241A CN102873768B CN 102873768 B CN102873768 B CN 102873768B CN 201210412241 A CN201210412241 A CN 201210412241A CN 102873768 B CN102873768 B CN 102873768B
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Abstract
The invention discloses a kind of composite plate surface trimming method and special cutter sweep thereof, this cutting method adopts mark-detection-a set of like this technique of cutting to cut composite plate, wherein the biosensor cartridge of detection-phase can detect the mark at the gap place being in composite plate surface layer, and by the signal transmission that detects to controller, controller starts timing with biosensor cartridge signal transmission, and the moment of arrival cutting tool corresponding position in gap on surface layer is calculated according to described preseting length, control the gap position place of cutting tool on surface layer to cut composite plate, namely when cutting at every turn, cutting tool is for benchmark carries out cutting with the gap on composite plate surface layer, and all can be checked cutting tool by the interaction of biosensor cartridge and controller during each cutting, avoid because the gap width on composite plate surface layer does not wait the error accumulation brought, ensure that cutting accuracy, improve production efficiency.
Description
Technical field
The present invention relates to composite plate cutting technique field, particularly relate to a kind of composite plate surface trimming method, also relate to the cutter sweep that this composite plate surface trimming method is special simultaneously.
Background technology
At present, market exists a kind of surface layer up and down and adopt fiber cement board, the materials such as calcium silicate board, sandwich of layers adopts the composite plate of polyurethane material, the surface layer of this composite plate is formed at the surface alignment of sandwich of layers by one piece of block panel, thus gap is there will be between adjacent two chunk facings, and existing composite plate produce in cutter sweep operationally, composite plate can arbitrarily be cut off according to predetermined length by cutter sweep, make that the surface layer up and down of composite plate finished product all exists gap, whole composite plate bending resistance can be reduced like this, the anti-bending bearing capacity of composite plate is reduced.Such as application number is a kind of fixed-length cutting control device and method disclosed in the Chinese invention patent of 201010510553.3, its operation principle is the length of the sensor measurement sheet material adopted in length measurement unit, when sheet material reaches predetermined length, sheet material is cut, adopt this cutting method when cutting above-mentioned composite plate, due to each gap on composite plate surface layer width not etc., and the lower cutter position of saw blade on the surface layer of composite plate is corresponding with preseting length, therefore in cutting tool cutting process, stand out on surface layer between gap is apart from can constantly accumulate, until cutting tool is cut on panel, now, whole composite board production line is needed to stop, after the cutting position of cutting tool is manually checked, just can proceed cutting, and this check can occur by periodic reverse, thus reduce the production efficiency of composite plate cutting, and even reduce the production efficiency of whole composite board production line.
Summary of the invention
The object of this invention is to provide a kind of composite plate surface trimming method of for benchmark, composite plate being cut with the gap on composite plate surface layer, additionally provide the cutter sweep that this composite plate surface trimming method is special simultaneously, be intended to solve prior art on composite plate surface layer gap width not wait, be that benchmark cuts composite plate with preseting length, the accumulated error caused is large, needs the problem manually adjusted toward renaturation the cutting position cycle of cutting tool.
In order to realize above object, the technical solution adopted in the present invention is:
The technical scheme of composite plate surface trimming method of the present invention is as follows:
Composite plate surface trimming method, comprise the following steps: step one, on the throughput direction of composite plate, each panel on surface layer is carried successively piecewise, and setting is in the mark of panel edges along position on each panel, on each panel, the distance on marking path panel edges edge is equal with the gap setpoint distance on marking path surface layer; Step 2, by biosensor cartridge certification mark present position, and by the signal transmission that detects to controller; Step 3, controller start timing with biosensor cartridge signal transmission and according to described preseting length calculate gap on surface layer arrive cutting tool corresponding position moment, control the gap position place of cutting tool on surface layer composite plate cut.
Describedly be labeled as the colorful adhesive tape be bonded on composite plate surface layer, described biosensor cartridge is color mark sensor.
Described mark is in the downstream in gap on composite plate moving direction.
The technical scheme of the cutter sweep that composite plate surface trimming method of the present invention is special is as follows:
The Special cutting device of composite plate surface trimming method, comprise the cutting tool for cutting composite plate sheet material, for detecting the biosensor cartridge of the mark on composite plate surface layer, described biosensor cartridge is in the upstream of cutting tool on composite plate throughput direction, be connected with for starting timing with biosensor cartridge signal transmission in biosensor cartridge sampling, and calculate gap on surface layer according to mark on surface layer arrive the moment of cutting tool corresponding position with the preseting length between gap, control the controller that the gap position place of cutting tool on surface layer cuts composite plate.
Described biosensor cartridge is the detection head of color mark sensor.
Described biosensor cartridge is in the position on composite plate moving direction described in labelling apparatus downstream between cutting tool and labelling apparatus.
The present invention adopts a set of like this technique of mark-detection-cutting to cut composite plate, wherein the biosensor cartridge of detection-phase can detect the mark at the gap place being in composite plate surface layer, and by the signal transmission that detects to controller, controller starts timing with biosensor cartridge signal transmission, and the moment of arrival cutting tool corresponding position in gap on surface layer is calculated according to described preseting length, control the gap position place of cutting tool on surface layer to cut composite plate, namely when cutting at every turn, cutting tool is for benchmark carries out cutting with the gap on composite plate surface layer, and all can be checked cutting tool by the interaction of biosensor cartridge and controller during each cutting, avoid because the gap width on composite plate surface layer does not wait the error accumulation brought, ensure that cutting accuracy, improve production efficiency, avoid prior art on composite plate surface layer gap width not wait, be that benchmark cuts composite plate with preseting length, the accumulated error caused is large, need the problem that the cutting position cycle of cutting tool is manually adjusted toward renaturation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the partial enlarged drawing at A place in Fig. 1;
Fig. 3 is the structural representation of the composite plate finished product that the embodiment of the present invention processes.
Detailed description of the invention
The embodiment of composite plate surface trimming method of the present invention, this cutting method comprises the following steps: step one, on the throughput direction of composite plate, each panel on surface layer is carried successively piecewise, and by laminator on each panel the bonding gap downstream side that to be on composite plate throughput direction along the black belt of position, mark using this black belt as gap position on mark composite plate surface layer, on each panel, the distance on marking path panel edges edge is equal with the gap setpoint distance on marking path surface layer; Step 2, by biosensor cartridge certification mark present position, and by the signal transmission that detects to controller, described biosensor cartridge is the detection head of color mark sensor; Step 3, controller start timing with biosensor cartridge signal transmission and according to described preseting length calculate gap on surface layer arrive cutting tool corresponding position moment, control the gap position place of cutting tool on surface layer composite plate cut.
In the above-described embodiments, panel subscript is set and is designated as the black belt be bonded in composite plate, and color mark sensor is by detecting present position, gap on black belt determination composite plate surface layer, in other embodiments, black belt also can replace with other colorful adhesive tape, or described mark also can be indentation, projection or coating that composite plate is arranged, corresponding when mark be indentation or projection time, described sensor is displacement transducer.
In the above-described embodiments, the mark on panel is stick-on by laminator, in other embodiments, also can remove laminator, and the mark on corresponding panel before panel moves to production line, can complete under online; Or require subsidiary the marking on panel when producing panel of panel manufacturer.
The embodiment of the cutter sweep that composite plate surface trimming method of the present invention is special, as shown in Figure 1, Figure 2 and Figure 3, this cutter sweep comprises labelling apparatus 1, biosensor cartridge 2, the cutting tool 3 arranged successively, wherein labelling apparatus 1 for pasting the black belt 42 being in the downstream position in gap on composite plate 4 moving direction on composite plate 4 upper layer 41, biosensor cartridge 2 is the detection head of color mark sensor, color mark sensor detection head 2 sampling is connected on controller 5, and controller 5 controls the cutting action of cutting tool 3 pairs of composite plates 4.
The present embodiment in use, be arranged in composite plate 4 production line, wherein labelling apparatus 1 is for being arranged in the upper layer laminator between the two tracked machine 6 of rubber and cooling running roller 7, the upper layer 41 of length-specific and the cutting optimal of length-specific constantly enter in the two tracked machine 6 of rubber according to manufacturing technique requirent, polyurethane mixed material is also continual in the layer below uniform simultaneously, the two crawler belt of rubber runs continually and steadily, so just can form composite plate 4, when composite plate 4 is after ejecting plate in the two crawler belt of rubber, all there is the gap be between adjacent two pieces of panels in the surface layer up and down of the two crawler belt of rubber, on composite plate 4 upper layer 41, the black belt 42 being in downstream, gap on composite plate 4 moving direction is pasted, so that color mark sensor identifies automatically by above-mentioned upper layer laminator, then composite plate 4 continues pressurize sizing cooling through cooling running roller 7, ensures composite plate 4 post curing dimensional stability, the green light wave of jade-like stone is sent to composite plate 4 upper layer 41 when color mark sensor normally works, when upper layer 41 part with black belt 42 is below the detection head of color mark sensor, color mark sensor detects different colors and sends signal to the PLC of controller 5, the inner computing black belt 42 automatically of PLC is to the distance in the gap of composite plate 4 upper layer 41, because color mark sensor is fixed length fixed dimensions to the distance of cutting tool 3, therefore when the seaming operation on composite plate 4 upper layer 41 is to cutting tool 3 position, the PLC of controller 5 sends cutting instruction to cutting tool 3, cutting tool 3 starts automatically along the gap transversely cutting composite plate 4 on composite plate 4 upper layer 41, after a cutting circulation completes, cutting tool 3 automatically returns to initial point, wait for next working cycles.
The present embodiment adopts mark-detection-a set of like this technique of cutting to cut composite plate 4, wherein the biosensor cartridge of detection-phase can detect the mark at the gap place being in composite plate surface layer, and by the signal transmission that detects to controller, controller starts timing with biosensor cartridge signal transmission, and the moment of arrival cutting tool corresponding position in gap on surface layer is calculated according to described preseting length, control the gap position place of cutting tool on surface layer to cut composite plate, namely when cutting at every turn, cutting tool is for benchmark carries out cutting with the gap on composite plate surface layer, and all can be checked cutting tool by the interaction of biosensor cartridge and controller during each cutting, avoid because the gap width on composite plate surface layer does not wait the error accumulation brought, ensure that cutting accuracy, improve production efficiency, the different background color of upper layer 41 can be detected in the utilization of production line by this sensor of colour code, when background color has the color of fine distinction also can detect, processing speed is fast, automatic adaptation wavelength, the small differences of gray value can be detected, thus the gap of upper layer 41 automatically can be detected by the utilization of this color mark sensor, and then obtain the cutting position of cutting tool 3 in composite plate 4 by the conversion of PLC in controller 5, and this cutting position is overlapped with the gap on composite plate 4 upper layer 41.
In the above-described embodiments, the present invention is applied on composite plate production line, realize the online production to plate cutting, location again to sheet material during to reduce plate cutting, improve the production efficiency that sheet material is produced, in other embodiments, the present invention also can be applied in below production line and cut sheet material, reduces the length of composite plate production line.
In the above-described embodiments, the operation that composite plate upper layer marks for paste black belt on composite plate upper layer, in other embodiments, this marking procedures also can paste other colorful adhesive tape on composite plate upper layer, only need to there is aberration between the upper layer of composite plate, the signal of this colorful adhesive tape just detected by color mark sensor; Or have indentation to replace colorful adhesive tape, corresponding color mark sensor just can use displacement transducer, pressure sensor or photoelectric sensor to replace.
In the above-described embodiments, biosensor cartridge is between labelling apparatus and cutting tool, in other embodiments, biosensor cartridge also can be on cutting tool, or be in the downstream of cutting tool on composite plate moving direction, corresponding to biosensor cartridge is in the downstream of cutting tool on composite plate moving direction, distant between the corresponding gap of the marking path on composite plate upper layer, and a close adjacent upper gap.
In the above-described embodiments, the present invention is applied in and carries out interval to the upper layer gap of composite plate, and cuts composite plate according to the gap of composite plate upper layer, in other embodiments.The present invention also can detect the cutting optimal of composite plate separately, and corresponding meeting is cut composite plate according to the gap of composite plate cutting optimal; Or the surface layer up and down of composite plate is detected respectively, no matter there is gap at upper layer, when still gap appears in layer below, all composite plate is cut, thus make the surface layer up and down of composite plate be all be made up of entire panel, improve the warping resistance performance of composite plate further.
In the above-described embodiments, it is two between crawler belt and biosensor cartridge that upper layer laminator is in rubber, in other embodiments, before this upper layer laminator also can be in the two crawler belt of rubber, or directly remove upper layer laminator, when removing upper layer laminator, the mark on corresponding panel before panel moves to production line, can complete under online; Or require subsidiary the marking on panel when producing panel of panel manufacturer.
Claims (6)
1. composite plate surface trimming method, it is characterized in that, comprise the following steps: step one, on the throughput direction of composite plate, each panel on the upper layer of composite plate is carried successively piecewise, and setting is in the mark of panel edges along position on each panel, on each panel, the distance on marking path panel edges edge is equal with the gap preseting length on marking path upper layer; Step 2, by biosensor cartridge certification mark present position, and by the signal transmission that detects to controller; Step 3, controller start timing with biosensor cartridge signal transmission and according to described preseting length calculate gap on upper layer arrive cutting tool corresponding position moment, control the gap position place of cutting tool on upper layer composite plate cut; Described biosensor cartridge and controller interact when each cutting and check cutting tool.
2., according to the composite plate surface trimming method described in claim 1, it is characterized in that, described in be labeled as the colorful adhesive tape be bonded on composite plate surface layer, described biosensor cartridge is color mark sensor.
3. the composite plate surface trimming method according to claim 1 or 2, it is characterized in that, described mark is in the downstream in gap on composite plate moving direction.
4. the Special cutting device of composite plate surface trimming method, comprise the cutting tool for cutting composite plate sheet material, it is characterized in that, also comprise the biosensor cartridge for detecting the mark on composite plate upper layer, described biosensor cartridge is in the upstream of cutting tool on composite plate throughput direction, biosensor cartridge sampling is connected with for starting timing with biosensor cartridge signal transmission, and calculate gap on upper layer according to mark on upper layer arrive the moment of cutting tool corresponding position with the preseting length between gap, control the controller that the gap position place of cutting tool on upper layer cuts composite plate, described biosensor cartridge and controller interact when each cutting and check cutting tool.
5. according to the Special cutting device of the composite plate surface trimming method described in claim 4, it is characterized in that, described biosensor cartridge is the detection head of color mark sensor.
6. the Special cutting device of the composite plate surface trimming method according to claim 4 or 5, it is characterized in that, described biosensor cartridge is in the position on composite plate moving direction described in labelling apparatus downstream between cutting tool and labelling apparatus.
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| CN201210412241.8A CN102873768B (en) | 2012-10-25 | 2012-10-25 | Composite plate surface trimming method and special cutter sweep thereof |
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| CN201210412241.8A CN102873768B (en) | 2012-10-25 | 2012-10-25 | Composite plate surface trimming method and special cutter sweep thereof |
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| CN102873768A CN102873768A (en) | 2013-01-16 |
| CN102873768B true CN102873768B (en) | 2015-08-19 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103447613A (en) * | 2013-09-02 | 2013-12-18 | 王新兴 | Caterpillar band traction type two-sided board cutting saw |
| CN103963092B (en) * | 2014-04-30 | 2015-11-25 | 深圳市阿尔法变频技术有限公司 | A kind of paper cutter accuracy calibrating method |
| CN106985266A (en) * | 2016-01-21 | 2017-07-28 | 北新集团建材股份有限公司 | A kind of production method and production system for positioning plasterboard |
| CN106914959A (en) * | 2017-04-25 | 2017-07-04 | 全南县智护力工业产品设计有限公司 | A kind of device of cutting panels of wood |
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| CN1638930A (en) * | 2002-02-26 | 2005-07-13 | 拉法热石膏制品公司 | Method for production of sheets made from binder, production line for said sheets and device for generation of an impression |
| CN1597270A (en) * | 2003-09-19 | 2005-03-23 | 株式会社村田制作所 | Cutting device and method |
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Address after: 453000 No. 1625, Xinyi street, development zone, Xinxiang City, Henan Province Patentee after: Lvfeng Energy Saving Technology Co.,Ltd. Address before: 453000 No. 369, new street, Xinxiang Development Zone, Henan, China Patentee before: HENAN TIANFON ENERGY-SAVING PANEL SCIENCE AND TECHNOLOGY Co.,Ltd. |