CN204604512U - For the accurate Work-feeding means of auxiliary board-like edge sealing process - Google Patents
For the accurate Work-feeding means of auxiliary board-like edge sealing process Download PDFInfo
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- CN204604512U CN204604512U CN201520291287.8U CN201520291287U CN204604512U CN 204604512 U CN204604512 U CN 204604512U CN 201520291287 U CN201520291287 U CN 201520291287U CN 204604512 U CN204604512 U CN 204604512U
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Abstract
本实用新型公开了一种用于辅助板式封边工艺的精准送带装置;属于板式家具辅助封边技术领域;其技术要点包括送带平台,在送带平台侧边设有输送板件的输送带;在送带平台上设有相互配合的压带轮机构和伺服送带机构,封边带在压带轮机构和伺服送带机构的配合下移动;在压带轮机构沿封边带前进方向的后侧设有断带机构,其中所述输送带侧边分别设有与板件相对应的编码器和零点开关,编码器和零点开关连接PLC控制器,所述PLC控制器与送带机构和断带机构连接;所述断带机构侧边设有对射光纤,对射光纤与PLC控制器连接;本实用新型旨在提供一种结构合理、使用方便且效果好的用于辅助板式封边工艺的精准送带装置;用于辅助封边。
The utility model discloses a precise belt-feeding device for assisting plate-type edge-sealing technology; it belongs to the technical field of plate-type furniture auxiliary edge-sealing; belt; on the belt feeding platform, there is a cooperating pinching wheel mechanism and a servo belt feeding mechanism, and the edge banding moves under the cooperation of the pinching wheel mechanism and the servo belt feeding mechanism; the pinching wheel mechanism advances along the edge banding The rear side of the direction is equipped with a broken belt mechanism, wherein the side of the conveyor belt is respectively equipped with an encoder and a zero point switch corresponding to the plate, the encoder and the zero point switch are connected to the PLC controller, and the PLC controller is connected to the conveyor belt. The mechanism is connected to the broken belt mechanism; the side of the broken belt mechanism is provided with an opposite-firing optical fiber, and the opposite-firing optical fiber is connected to the PLC controller; Precise tape feeder for edge banding process; for auxiliary edge banding.
Description
技术领域 technical field
本实用新型涉及一种送带装置,更具体地说,尤其涉及一种用于辅助板式封边工艺的精准送带装置。 The utility model relates to a tape feeding device, in particular to a precise tape feeding device for assisting plate-type edge-sealing technology.
背景技术 Background technique
现有的国产封边机的送带装置,都是采用开关触发来控制送带长度的。所以精度不高,板件两端的封边带预留量为20-30mm。按一块板要封四边来算,那么一块板的封边带预留量为160-240mm。一般一台机一天最少也要2000件,这样下来,一年封边带的损耗是一个不少的数字。 The tape feeding device of the existing domestic edge banding machine all adopts switch trigger to control the tape feeding length. Therefore, the precision is not high, and the reserved amount of edge banding at both ends of the board is 20-30mm. Calculated according to the four sides of a board to be sealed, then the reserved amount of the edge band of a board is 160-240mm. Generally, a machine needs at least 2,000 pieces a day, so the loss of edge banding in a year is a lot.
实用新型内容 Utility model content
本实用新型的目的在于针对上述现有技术的不足,提供一种结构合理、使用方便且效果好的用于辅助板式封边工艺的精准送带装置。 The purpose of this utility model is to provide a precise belt-feeding device with reasonable structure, convenient use and good effect for assisting the plate-type edge-sealing process in view of the above-mentioned deficiencies in the prior art.
本实用新型的技术方案是这样实现的:一种用于辅助板式封边工艺的精准送带装置,包括送带平台,在送带平台侧边设有输送板件的输送带;在送带平台上设有相互配合的压带轮机构和伺服送带机构,封边带在压带轮机构和伺服送带机构的配合下移动;在压带轮机构沿封边带前进方向的后侧设有断带机构,其中所述输送带侧边分别设有与板件相对应的编码器和零点开关,编码器和零点开关连接PLC控制器,所述PLC控制器与送带机构和断带机构连接;所述断带机构侧边设有对射光纤,对射光纤与PLC控制器连接。 The technical scheme of the utility model is realized in the following way: a precise belt feeding device for auxiliary plate edge sealing process, including a belt feeding platform, and a conveyor belt for conveying plate parts is arranged on the side of the belt feeding platform; There is a pinching wheel mechanism and a servo belt feeding mechanism that cooperate with each other on the top, and the edge banding moves under the cooperation of the pinching wheel mechanism and the servo feeding mechanism; Belt breaking mechanism, wherein the side of the conveyor belt is respectively provided with an encoder and a zero point switch corresponding to the plate, the encoder and the zero point switch are connected to a PLC controller, and the PLC controller is connected to the belt feeding mechanism and the belt breaking mechanism ; The side of the broken belt mechanism is provided with an opposite-firing optical fiber, which is connected to the PLC controller.
上述的用于辅助板式封边工艺的精准送带装置中,所述压带轮机构由设置在送带平台上的压带轮及与压带轮连接的压带汽缸组成。 In the above-mentioned precision tape feeding device for assisting the plate-type edge banding process, the pinch wheel mechanism is composed of a pinch wheel arranged on a tape feeding platform and a pinch cylinder connected to the pinch wheel.
上述的用于辅助板式封边工艺的精准送带装置中,伺服送带机构由设置在送带平台上的送带轮及与送带轮连接的伺服电机组成,伺服电机与PLC控制器连接。 In the above-mentioned precision tape feeding device for assisting the plate edge banding process, the servo tape feeding mechanism is composed of a feeding wheel arranged on the tape feeding platform and a servo motor connected to the feeding wheel, and the servo motor is connected to a PLC controller.
上述的用于辅助板式封边工艺的精准送带装置中,断带机构由设置在送带平台上的支架、设置在支架上的断带汽缸及固定在断带汽缸活塞杆自由端的断带刀片组成;断带汽缸与PLC控制器连接,断带刀片与封边带相对。 In the above-mentioned precise tape feeding device for auxiliary plate edge banding process, the tape breaking mechanism consists of a bracket arranged on the tape feeding platform, a tape breaking cylinder arranged on the bracket, and a tape breaking blade fixed on the free end of the piston rod of the tape breaking cylinder. Composition; the broken belt cylinder is connected to the PLC controller, and the broken belt blade is opposite to the edge band.
本实用新型采用上述结构后,通过PLC控制器与编码器、零点开关及对射光纤配合来控制何时送带和送带的长度,实现封边带贴合在板件时,露出板件前端为2-5mm;当板件带动封边带继续前进了相应的距离,再控制断带装置把封边带切断,保证封边带露出板件后端为2-5mm。通过对比一般的送带装置,每块板件的封边带损耗量为160-240mm。而精准送带装置的每块板件的封边带损耗量为16-40mm,取中间数每块板可以节省150mm的封边带。按通常的常量,每台机一天加工2000块板,一年的工作时间300天。那每年大概就可以节省9000米的封边带,有效降低了企业的生产成本。 After the utility model adopts the above-mentioned structure, the timing and the length of the belt feeding are controlled through the cooperation of the PLC controller, the encoder, the zero switch and the opposite-firing optical fiber, and the front end of the board is exposed when the edge band is attached to the board. It is 2-5mm; when the plate drives the edge banding to continue to advance for a corresponding distance, then control the belt breaking device to cut off the edge banding to ensure that the edge banding is 2-5mm exposed from the rear end of the plate. By comparing with the general belt feeding device, the edge banding loss of each panel is 160-240mm. The loss of edge banding for each plate of the precision belt feeding device is 16-40mm, and taking the middle number can save 150mm of edge banding for each plate. According to the usual constant, each machine processes 2,000 boards a day, and the working time is 300 days a year. Then about 9,000 meters of edge banding can be saved every year, which effectively reduces the production cost of the enterprise.
附图说明 Description of drawings
下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。 The utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but it does not constitute any limitation to the utility model.
图1是本实用新型的结构示意图之一; Fig. 1 is one of structural representation of the utility model;
图2是本实用新型的结构示意图之二; Fig. 2 is the second structural representation of the utility model;
图3是本实用新型的结构示意图之三; Fig. 3 is the third structural representation of the utility model;
图4是图1中A处的局部放大示意图。 FIG. 4 is a partially enlarged schematic diagram of A in FIG. 1 .
图中:送带平台1、输送带2、压带轮机构3、压带轮3a、压带汽缸3b、伺服送带机构4、送带轮4a、伺服电机4b、断带机构5、支架5a、断带汽缸5b、断带刀片5c、编码器6、零点开关7、PLC控制器8、对射光纤9。 In the figure: belt feeding platform 1, conveyor belt 2, belt pressing wheel mechanism 3, belt pressing wheel 3a, belt pressing cylinder 3b, servo belt feeding mechanism 4, belt feeding wheel 4a, servo motor 4b, belt breaking mechanism 5, bracket 5a , Broken belt cylinder 5b, broken belt blade 5c, encoder 6, zero point switch 7, PLC controller 8, on-shooting optical fiber 9.
具体实施方式 Detailed ways
参阅图1至图4所示,本实用新型的一种用于辅助板式封边工艺的精准送带装置,包括送带平台1,在送带平台1侧边设有输送板件的输送带2;在送带平台1上设有相互配合的压带轮机构3和伺服送带机构4,封边带在压带轮机构3和伺服送带机构4的配合下移动;在本实施例中,所述压带轮机构3由设置在送带平台1上的压带轮3a及与压带轮3a连接的压带汽缸3b组成。伺服送带机构4由设置在送带平台1上的送带轮4a及与送带轮4a连接的伺服电机4b组成。 Referring to Fig. 1 to Fig. 4, a kind of precision belt feeding device for auxiliary plate edge banding process of the present utility model includes a belt feeding platform 1, and a conveyor belt 2 for conveying plate parts is arranged on the side of the belt feeding platform 1 ; On the belt feeding platform 1, a pinch roller mechanism 3 and a servo belt feeding mechanism 4 cooperating with each other are provided, and the edge band moves under the cooperation of the pinch roller mechanism 3 and the servo belt feeding mechanism 4; in this embodiment, The pinch wheel mechanism 3 is composed of a pinch wheel 3a arranged on the tape feeding platform 1 and a pinch cylinder 3b connected with the pinch wheel 3a. The servo tape feed mechanism 4 is composed of a feed pulley 4a arranged on the tape feed platform 1 and a servo motor 4b connected to the feed pulley 4a.
在压带轮机构3沿封边带前进方向的后侧设有断带机构5,优选的,断带机构5由设置在送带平台1上的支架5a、设置在支架5a上的断带汽缸5b及固定在断带汽缸5b活塞杆自由端的断带刀片5c组成。 The belt breaking mechanism 5 is provided with a belt breaking mechanism 5 at the rear side of the pressure belt wheel mechanism 3 along the advancing direction of the edge band. 5b and the broken band blade 5c that is fixed on the broken band cylinder 5b piston rod free end forms.
为了实现较为精准的控制,所述输送带2侧边分别设有与板件相对应的编码器6和零点开关7,编码器6设置在输送带2转轴的安装座上,零点开关7设置在输送带2的支架下梁上。编码器6和零点开关7连接PLC控制器8,所述PLC控制器8与伺服送带机构4和断带机构5连接;所述断带机构5侧边设有对射光纤9,对射光纤9与PLC控制器8连接。伺服电机4b与PLC控制器8连接。断带汽缸5b与PLC控制器8连接,断带刀片5c与封边带相对。 In order to achieve a more precise control, the side of the conveyor belt 2 is respectively provided with an encoder 6 and a zero switch 7 corresponding to the plate, the encoder 6 is set on the mounting seat of the conveyor belt 2 shaft, and the zero switch 7 is set on the On the support lower beam of conveyor belt 2. The encoder 6 and the zero point switch 7 are connected to a PLC controller 8, and the PLC controller 8 is connected to the servo tape feeding mechanism 4 and the tape breaking mechanism 5; 9 is connected with PLC controller 8. The servo motor 4 b is connected to a PLC controller 8 . The broken belt cylinder 5b is connected with the PLC controller 8, and the broken belt blade 5c is opposite to the edge band.
使用时,板件在输送带2上传输,当其前端触碰零点开关7时开始采集信号,板件尾端离开零点开关7时完成一次信号采集。同时利用编码器6回馈侱为检测输送带2上板件的实际距离,使病害带速度与输送速度保持一致,实现闭环控制。PLC控制器8根据采集到的数据,经处理后控制伺服电机4b,同步把定长封边带往前输送到与板件交汇点,完成封边带贴在粘胶的板件上。随后在输送带2的带动下完成余下的送带动作,当板件前进的长度达到板件记数的长度时,PLC控制器8会驱动断带机构5把后端的封边带剪断,对射光纤9用于判断一次精准送带过程的完成。 When in use, the board is transported on the conveyor belt 2, when its front end touches the zero point switch 7, it starts to collect signals, and when the tail end of the board leaves the zero point switch 7, a signal collection is completed. At the same time, the feedback of the encoder 6 is used to detect the actual distance of the plate on the conveyor belt 2, so that the speed of the diseased belt is consistent with the conveying speed, and the closed-loop control is realized. According to the collected data, the PLC controller 8 controls the servo motor 4b after processing, and synchronously transports the fixed-length edge banding forward to the meeting point with the panel, and completes attaching the edge banding to the glued panel. Then, under the drive of the conveyor belt 2, the rest of the belt feeding action is completed. When the length of the panel advance reaches the length of the panel count, the PLC controller 8 will drive the belt breaking mechanism 5 to cut off the edge banding at the rear end, and shoot The optical fiber 9 is used to judge the completion of an accurate tape feeding process.
以上所举实施例为本实用新型的较佳实施方式,仅用来方便说明本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所提技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本实用新型的技术特征内容,均仍属于本实用新型技术特征的范围内。 The above-mentioned embodiments are preferred implementation modes of the present utility model, which are only used to facilitate the description of the present utility model, and are not intended to limit the present utility model in any form. Anyone with ordinary knowledge in the technical field, if they do not depart from this utility model Within the scope of the technical features mentioned in the utility model, the equivalent embodiments that make partial changes or modifications made by using the technical content disclosed in the utility model, and do not deviate from the technical features of the utility model, still belong to the technical features of the utility model In the range.
Claims (4)
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| CN201520291287.8U CN204604512U (en) | 2015-05-08 | 2015-05-08 | For the accurate Work-feeding means of auxiliary board-like edge sealing process |
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| CN201520291287.8U CN204604512U (en) | 2015-05-08 | 2015-05-08 | For the accurate Work-feeding means of auxiliary board-like edge sealing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227813A (en) * | 2018-11-16 | 2019-01-18 | 山东海超机械有限公司 | A kind of portable, desk dual-purpose edge banding machine |
| CN113333328A (en) * | 2021-07-26 | 2021-09-03 | 井冈山北新建材有限公司 | Device and method for automatically monitoring and screening edge sealing system |
-
2015
- 2015-05-08 CN CN201520291287.8U patent/CN204604512U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227813A (en) * | 2018-11-16 | 2019-01-18 | 山东海超机械有限公司 | A kind of portable, desk dual-purpose edge banding machine |
| CN113333328A (en) * | 2021-07-26 | 2021-09-03 | 井冈山北新建材有限公司 | Device and method for automatically monitoring and screening edge sealing system |
| CN113333328B (en) * | 2021-07-26 | 2023-01-31 | 井冈山北新建材有限公司 | Device and method for automatically monitoring and screening edge sealing system |
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Effective date of registration: 20161027 Address after: 510000, B, Wai Wai industrial area, Yao Tian Village, Xintang Town, Guangzhou, Guangdong, Zengcheng Patentee after: GUANGZHOU HAOTIAN MACHINERY EQUIPMENT CO.,LTD. Address before: 511340, Guangdong, Zengcheng, Xintang, Guangzhou Town, the new century, famous homes, 12 houses, 304 rooms Patentee before: Zhang Xiao |
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Granted publication date: 20150902 |
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