CN102873088B - Composite steel rolling production line and method - Google Patents
Composite steel rolling production line and method Download PDFInfo
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- CN102873088B CN102873088B CN201210401147.2A CN201210401147A CN102873088B CN 102873088 B CN102873088 B CN 102873088B CN 201210401147 A CN201210401147 A CN 201210401147A CN 102873088 B CN102873088 B CN 102873088B
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Abstract
The invention provides a composite steel rolling production line and a method. The composite steel rolling production line comprises a heating furnace, a roughing mill group, an intermediate mill group, a pre-finishing mill group and a finishing mill group, wherein the heating furnace is used for heating blanks; the roughing mill group is connected with the heating furnace, and is used for rough milling the blank which is output by the heating furnace to form a first-class product; the intermediate mill group is connected with the roughing mill group, and is used for intermediately milling the first-class product to form a second-class product; the pre-finishing mill group is connected with the intermediate mill group, and is used for carrying out primary finishing mill on the second-class product to form a third-class product; the finishing mill group is connected with the pre-finishing mill group, and is used for carrying out secondary finishing mill on the third-class product to form a fourth-class product; and the first-class product, the second-class product, the third-class product and the fourth-class product are the same type products, and the sizes of the first-class product, the second-class product, the third-class product and the fourth-class product are sequentially reduced. According to the composite steel rolling production line and the method, the products with different specifications can be continuously produced on one production line, and steel rolling production lines do not need to be respectively arranged for the products with different specifications, so that energies are saved, and the utilization rate of equipment is also improved.
Description
Technical field
The present invention relates to steel rolling technology, relate in particular to a kind of combined steel rolling production line and method.
Background technology
In prior art, steel rolling production-line designs according to product specification, article one, steel rolling production-line is used for producing the product of same specification, be that a certain steel rolling production-line can only be produced the vertical bar round steel of diameter in particular range, thereby make, steel rolling production-line for the production of disk can only be produced disk, can only produce bar for the production of the steel rolling production-line of bar, can only produce wire rod for the production of the steel rolling production-line of wire rod.
And due to product actual demand, for some steel, especially the characteristics of demand of special steel is, required specification is many, all size size differs greatly, but the demand of every kind of specification is little; And each steel rolling production-line is made up of charging equipment, heating furnace and milling train group, the product of production different size just must be enabled the equipment such as the heating furnace of corresponding steel rolling production-line, and amount of energy consumption is large, and, also there will be the idle problem of inapplicable apparatus for production line, utilization rate of equipment and installations is lower.
Summary of the invention
For above-mentioned defect of the prior art, the invention provides a kind of combined steel rolling production line and method, realize and utilize same production line to produce the product of various different specification sizes, reduce energy consumption, improve utilization rate of equipment and installations.
First aspect of the present invention is to provide a kind of combined steel rolling production line, comprising:
Heating furnace, for heating blank;
Roughing unit, joins with described heating furnace, for the blank of being exported by described heating furnace being carried out to roughing, forming first class product;
Intermediate mill, joins with described roughing unit, for described first class product is rolled, forms secondary product;
Pre-finishing mill group, joins with described intermediate mill, for described secondary product being carried out to first finish rolling, forming three grades of products;
Mm finishing mill unit, joins with described pre-finishing mill group, for described three grades of products being carried out to finish rolling again, forming level Four product;
Wherein, described roughing unit, intermediate mill and pre-finishing mill group have respectively for by the first output device of first class product, secondary product and three grades of output of products, the second runout table and the 3rd runout table; Described first class product, secondary product, three grades of products and level Four product are that product of the same type and size reduce successively.
Another aspect of the present invention is to provide a kind of compound steel rolling method that utilizes above-mentioned combined steel rolling production line, comprising:
Utilize heating furnace that blank heating is arrived to preset temperature;
To form first class product;
In the time that the final products of needs are described first class product, described blank are input to roughing unit and are rolled, and the first class product forming is exported via the first output device;
In the time that the final products of needs are secondary product, described blank are inputted to roughing unit successively and intermediate mill is rolled, and the secondary product forming is exported via the second runout table;
In the time that the final products of needs are three grades of products, described blank are inputted to roughing unit, intermediate mill and pre-finishing mill group successively and be rolled, and three grades of products that form are exported via the 3rd runout table;
In the time that the final products of needs are level Four product, described blank is inputted to roughing unit, intermediate mill, pre-finishing mill group and mm finishing mill unit successively and be rolled, and the delivery outlet output through described mm finishing mill unit by the level Four product forming.
Combined steel rolling production line provided by the invention and method, can on a production line, realize the continuous production of the product to different size, without steel rolling production-line being set respectively for products of different specifications, just can solve that market is many to steel product requirement specifications such as special steels, specification difference is large, every kind of problem that specification demands amount is little; Meanwhile, can also avoid using many charging equipments and firing equipment, and frequent start-stop heating furnace, save the energy, also improve utilization rate of equipment and installations.
Brief description of the drawings
Fig. 1 is the rough package drawing of combined steel rolling production line embodiment of the present invention;
Fig. 2 is the flow chart of the compound steel rolling method embodiment of the present invention.
Detailed description of the invention
Embodiment mono-
Fig. 1 is the rough package drawing of combined steel rolling production line embodiment of the present invention; The present embodiment provides a kind of combined steel rolling production line, please refer to Fig. 1, comprising: heating furnace 11, for heating blank; Roughing unit 12, joins with heating furnace 11, for the blank of being exported by heating furnace 11 being carried out to roughing, forming first class product; Intermediate mill 13, joins with roughing unit 11, for first class product being rolled, formed secondary product; Pre-finishing mill group 14, joins with intermediate mill 13, for secondary product being carried out to first finish rolling, forming three grades of products; Mm finishing mill unit 15, joins with pre-finishing mill group 14, for three grades of products being carried out to finish rolling again, forming level Four product; Wherein, roughing unit 12, intermediate mill 13 and pre-finishing mill group 14 have respectively for by the first output device 301, the second runout table 302 and the 3rd runout table 303 of first class product, secondary product and three grades of output of products; Reducing successively for product of the same type and size of first class product, secondary product, three grades of products and level Four product.
Particularly, referring to for product of the same type of first class product, secondary product, three grades of products and level Four product, is all vertical bar round steel or channel-section steel, its specification reduces successively, refers to that its key dimension (for example referring to its diameter for vertical bar round steel) that is subject to rolling and affects reduces successively, accordingly, roughing unit 12, intermediate mill 13, pre-finishing mill group 14 and mm finishing mill unit 15 should be also the equipment for the production of like product, specifically, the minimum gauge size of the first class product of 12 outputs of roughing unit can be greater than the maximum specification size of the secondary product of 13 outputs of intermediate mill, the minimum gauge size of the secondary product of 13 outputs of intermediate mill can be greater than the maximum specification size of three grades of products of 14 outputs of pre-finishing mill group, the minimum gauge size of three grades of products of 14 outputs of pre-finishing mill group can be more than or equal to the maximum specification size of the level Four product of 15 outputs of mm finishing mill unit.Certainly, the specification scope of some grade product also can partially overlap, for example, the specification scope of 13 fertile vertical bar round steel of intermediate mill can be at Φ 12~Φ 60mm, now, the specification scope of 14 fertile three grades of products of pre-finishing mill group can be at Φ 12~Φ 17mm.
Further, between roughing unit 12 and intermediate mill 13, between intermediate mill 13 and pre-finishing mill group 14, and can be connected by roller-way between pre-finishing mill group 14 and mm finishing mill unit 15, and the required auxiliary equipment of other steel rolling production-line, such as shearing equipment etc. can be set as required.In addition, a feeding device can be set, in order to blank is sent in heating furnace.Wherein, the first output device can adopt Traverse Displacement Unit, in order to the first class product after being completed by 12 rollings of roughing unit is transferred to other gathering-device by this steel rolling production-line.
Now the concrete production process of the combined steel rolling production line that the present embodiment provides is described need to produce vertical bar round steel as example.
Particularly, three rolling mills that the roughing unit 12 that this steel rolling production-line can be produced can adopt cross-arranging type to arrange, and three rolling mills are followed successively by two three rollers by 11, heating furnace and give stress milling train 121 (roll nominal diameter is 600mm) and two roller short stress path rolling mills 122 (roll nominal diameter is 550mm), and the first class product that this roughing unit 12 is produced is the big stick-means of intimidation of specification at Φ 55mm~Φ 95mm; Intermediate mill 13 can be made up of eight two roller short stress path rolling mills 122 that (the roll nominal diameter near the high rigidity short stress path rolling mill 122 of two rollers of continuous six of roughing unit 12 is 450mm, the nominal diameter of other two two roller short stress path rolling mills 122 is 350mm), the secondary product that this intermediate mill 13 is produced is the bar of specification at Φ 12mm~Φ 60mm; Pre-finishing mill group 14 can adopt eight two roller short stress path rolling mills 122 to form that (the roll nominal diameter near the high rigidity short stress path rolling mill 122 of two rollers of continuous four of intermediate mill 13 is 350mm equally, the nominal diameter of other four high rigidity short stress path rolling mills 122 of two rollers is 300mm), three grades of products that pre-finishing mill group 14 is produced are the bar of specification at Φ 25~Φ 60mm; Mm finishing mill unit 15 can be made up of eight 45 ° of milling trains of root topcross that rub, in this procedure, eight 45 ° of milling trains of root topcross that rub are worked simultaneously, so that rolled piece is in interior rolling 4~8 passages of mm finishing mill unit 15, the level Four product that mm finishing mill unit is produced is the little round steel of specification at Φ 5.5mm~Φ 12mm.
When the product of producing when needs is the bar of specification in Φ 55mm~Φ 95mm, can controls after heating furnace 11 heating and be exported by the first output device 301 after roughing unit 12 carries out reversible rolling, can obtain the first class product of required specification; When the product of producing when needs is the bar of specification within the scope of Φ 12mm~Φ 60mm, can control after heating furnace 11 heating, be rolled through roughing unit 12 and intermediate mill 13 successively, and the secondary product after rolling in intermediate mill 13 is exported by the second runout table 302, can obtain the secondary product of required specification; When the product of producing when needs is the round platform of specification within the scope of Φ 12mm~Φ 17mm, can control material after heating furnace 11 heating, successively after roughing unit 13, intermediate mill 13 and pre-finishing mill group 14 are rolled, exported by the 3rd runout table 303, obtain three grades of products of required specification; When the product of producing when needs is the roundlet steel of specification within the scope of Φ 5.5mm~Φ 12mm, can control material after heating furnace 11 heating, successively after roughing unit 13, intermediate mill 13, pre-finishing mill group 14 and mm finishing mill unit 15 are rolled, outlet by mm finishing mill unit 15 is exported, or, also can be sent to the direct rolling of dish circle crimping machine by pinch roll.
The combined steel rolling production line that the present embodiment provides, can on a production line, realize the continuous production of the product to different size, without for products of different specifications, steel rolling production-line being set respectively, just can solve that market is many to steel product requirement specifications such as special steels, specification difference is large, every kind of problem that specification demands amount is little,, and, avoid using many charging equipments and firing equipment, and frequent start-stop heating furnace, save the energy, also improve utilization rate of equipment and installations.
In the above-described embodiments, roughing unit 12 can comprise at least two three-high mills 121, two roller short stress path rolling mills 122, and at least two three-high mills 121 and two roller short stress path rolling mills 122 can adopt cross-arranging type to arrange; Two three-high mills 121 and two roller short stress path rolling mills 122 form a line and are driven by a motor k simultaneously.Wherein, between two adjacent three-high mills 121 and between adjacent three-high mill 121 and two roller short stress path rolling mills 122, transhipment Traverse Displacement Unit can be set so that the continuous transfer of blank, realize to blank repeatedly, reversible rolling.
Further, intermediate mill 13 and pre-finishing mill group 14 can comprise respectively at least two two roller short stress path rolling mills 122 of stagger, and every two roller short stress path rolling mills 131 are driven by a motor k respectively.
Further, mm finishing mill unit 15 can comprise at least two 45 ° of milling trains of root topcross that rub, and can realize high precision rolling demand.And, adopt such arrangement form, can make whole production line compact conformation, and facilitate roller replacing operation, ensure rolling quality.
Embodiment bis-
Fig. 2 is the flow chart of the compound steel rolling method embodiment of the present invention; As shown in Figure 2, the present embodiment provides the compound steel rolling method of the combined steel rolling production line of a kind of embodiment of utilization mono-, comprising:
Step 201, utilize heating furnace by blank heating to preset temperature;
Step 202a, in the time that the final products of needs are described first class product, described blank is input to roughing unit and is rolled, and by form first class product export via the first output device;
Step 202b, in the time that the final products of needs are secondary product, described blank is inputted to roughing unit successively and intermediate mill is rolled, and the secondary product forming is exported via the second runout table;
Step 202c, in the time that the final products of needs are three grades of products, described blank is inputted to roughing unit, intermediate mill and pre-finishing mill group successively and is rolled, and by form three grades of products export via the 3rd runout table;
Step 202d, in the time that the final products of needs are level Four product, described blank is inputted to roughing unit, intermediate mill, pre-finishing mill group and mm finishing mill unit successively and is rolled, and the delivery outlet output through described mm finishing mill unit by the level Four product forming.
The compound steel rolling method that the present embodiment provides, can realize the product that different size is provided on the combined steel rolling production line providing in previous embodiment, solve that market is many to steel product requirement specifications such as special steels, specification difference is large, every kind of problem that specification demands amount is little, and, avoid using many charging equipments and firing equipment, and frequent start-stop heating furnace, save the energy, also improve utilization rate of equipment and installations.
Finally it should be noted that: above each embodiment, only in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to aforementioned each embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or some or all of technical characterictic is wherein equal to replacement; And these amendments or replacement do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (4)
1. a combined steel rolling production line, is characterized in that, comprising:
Heating furnace, for heating blank;
Roughing unit, joins with described heating furnace, for the blank of being exported by described heating furnace being carried out to roughing, forming first class product;
Intermediate mill, joins with described roughing unit, for described first class product is rolled, forms secondary product;
Pre-finishing mill group, joins with described intermediate mill, for described secondary product being carried out to first finish rolling, forming three grades of products;
Mm finishing mill unit, joins with described pre-finishing mill group, for described three grades of products being carried out to finish rolling again, forming level Four product;
Wherein, described roughing unit, intermediate mill and pre-finishing mill group have respectively for by the first output device of first class product, secondary product and three grades of output of products, the second runout table and the 3rd runout table; Described first class product, secondary product, three grades of products and level Four product are that product of the same type and size reduce successively;
Described roughing unit comprises at least two three-high mills, two roller short stress path rolling mills, and described at least two three-high mills and two roller short stress path rolling mills employing cross-arranging types layouts;
Between two adjacent described three-high mills and between adjacent described three-high mill and two roller short stress path rolling mills, be provided with steel billet conveying Traverse Displacement Unit.
2. combined steel rolling production line according to claim 1, is characterized in that, described intermediate mill and pre-finishing mill group comprise respectively at least two two roller short stress path rolling mills of stagger.
3. combined steel rolling production line according to claim 1 and 2, is characterized in that, described mm finishing mill unit comprises at least two 45 ° of milling trains of root topcross that rub.
4. a compound steel rolling method that utilizes the combined steel rolling production line described in arbitrary one of claim 1 to 3 to carry out, is characterized in that, comprising:
Utilize heating furnace that blank heating is arrived to preset temperature;
To form first class product;
In the time that the final products of needs are described first class product, described blank are input to roughing unit and are rolled, and the first class product forming is exported via the first output device;
In the time that the final products of needs are secondary product, described blank are inputted to roughing unit successively and intermediate mill is rolled, and the secondary product forming is exported via the second runout table;
In the time that the final products of needs are three grades of products, described blank are inputted to roughing unit, intermediate mill and pre-finishing mill group successively and be rolled, and three grades of products that form are exported via the 3rd runout table;
In the time that the final products of needs are level Four product, described blank is inputted to roughing unit, intermediate mill, pre-finishing mill group and mm finishing mill unit successively and be rolled, and the delivery outlet output through described mm finishing mill unit by the level Four product forming.
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CN106734192A (en) * | 2017-01-13 | 2017-05-31 | 中冶华天工程技术有限公司 | High intensity small dimension hot-rolled reinforced bar production equipment and its production technology |
CN114798724A (en) * | 2022-05-10 | 2022-07-29 | 中冶赛迪工程技术股份有限公司 | High-speed wire rod and large-coil composite wire and production method |
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US5307663A (en) * | 1993-01-12 | 1994-05-03 | Morgan Construction Company | Multiple outlet finishing mill |
US5893288A (en) * | 1997-04-25 | 1999-04-13 | Morgan Construction Company | Multiple outlet finishing mill |
US7191628B2 (en) * | 2004-07-29 | 2007-03-20 | Morgan Construction Company | Method of continuously hot rolling a heated billet into a plurality of finished products |
CN2737480Y (en) * | 2004-09-02 | 2005-11-02 | 酒泉钢铁(集团)有限责任公司 | Combined steel rolling production line |
CN202921642U (en) * | 2012-10-19 | 2013-05-08 | 北京首特冶金设备技术有限公司 | Composite steel rolling production line |
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