CN102869819B - For melt-spun and the method and apparatus cooling many synthetic threads - Google Patents

For melt-spun and the method and apparatus cooling many synthetic threads Download PDF

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Publication number
CN102869819B
CN102869819B CN201180021690.3A CN201180021690A CN102869819B CN 102869819 B CN102869819 B CN 102869819B CN 201180021690 A CN201180021690 A CN 201180021690A CN 102869819 B CN102869819 B CN 102869819B
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CN
China
Prior art keywords
cooling
air stream
spinning station
silk thread
spinning
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CN201180021690.3A
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CN102869819A (en
Inventor
K·舍费尔
U·恩德斯
M·赖希魏因
R·尼奇克
M·菲舍尔
D·舒尔茨
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Oerlikon Textile GmbH and Co KG
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Oerlikon Textile GmbH and Co KG
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • D01D1/09Control of pressure, temperature or feeding rate
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • D01D13/02Elements of machines in combination
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • D01D4/025Melt-blowing or solution-blowing dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The present invention relates to a kind of for melt-spun and the method and apparatus cooling many synthetic threads, silk thread is extruded with the form of group and cools in the spinning station of multiple operation of existing side by side.For this reason, for spinning station inputs the cooling-air stream for cooling about silk thread respectively, described cooling-air stream is supplied by a common cooling-air stream source.In order to especially change cooling-air stream when running interference, by the present invention, at least one cooling-air stream flow about spinning station and cooling-air stream source are independently changed.For this reason, configure, to the supply line at spinning station, there is adjusting device for regulating cooling-air stream flow.

Description

For melt-spun and the method and apparatus cooling many synthetic threads
Technical field
The present invention relates to a kind of for melt-spun and the cooling method of many synthetic threads and a kind of device for implementing the method.
Background technology
Congenic method and same device are such as open by WO 2005/052224 A1.
In the manufacture of synthetic thread, usually need to manufacture a large amount of synthetic thread.In order to especially process start with process interrupt during operate, silk thread with group form by multiple exist side by side in spinning equipment arrange spinning station be extruded and cool.The silk thread produced by spinning station is jointly by configuring to the coiler device wound into rolls at this spinning station.According to the feature of coiler device, 8 to 32 silk threads can be produced in a spinning station simultaneously.Exist side by side and run and be jointly based upon in a workshop in spinning station.In order to cool the silk thread just extruded in spinning station, for each spinning station inputs independent cooling-air stream, this cooling-air stream is input to relevant cooling device to cool silk thread.
As known by WO 2005/052224 A1, the cooling-air stream inputing to spinning station is supplied by a common cooling-air stream source.This cooling-air stream source is connected on main line for this reason, and described main line extends along spinning station, and configuration is connected with main line by corresponding supply line to the cooling device at spinning station.Therefore, the cooling-air stream supplied by main line can be input to each spinning station.In spinning station, be input to filament cluster according to the air stream of structure cooling stream as transversal orientation of cooling device or the air stream as radial directed.But also there is such possibility, namely distribute the cooling-air stream in cooling device by multiple cooling cylinder or purge plug and supply a cooling-air for each silk thread in spinning station and shunt.
In known method and known device, in each spinning station, produce identical cooling-air stream, its intensity makes a reservation for primarily of corresponding process and wire type.
In order to realize high process speed when manufacturing synthetic thread, such cooling device being provided, between cooling-air stream and silk thread, having produced relative velocity little as far as possible wherein.Therefore this cooling device needs larger flow usually, and it produces by the power improving cooling-air stream source.But show now, the flow increased in spinning station is not suitable for all running statuses.Especially just spin with silk thread repiece particularly difficult when cooling-air stream flow is larger.
Summary of the invention
Now, task of the present invention is to provide a kind of similar method and apparatus for extruding and cool many silk threads, and wherein, all spinning stations can be run with the relatively large cooling-air stream flow supplied by cooling-air stream source jointly.
Another object of the present invention is to provide a kind of method and apparatus for melt-spun and the many synthetic threads of cooling, wherein, the spinning station run of existing side by side can be supplied by a common cooling-air stream source when cooling-air stream demand is different.
The present invention realizes a kind of for melt-spun and the method cooling many synthetic threads, wherein, silk thread is extruded with the form of group and is cooled in the spinning station that the structure of multiple operation of existing side by side is identical, for spinning station inputs the cooling-air stream for cooling about silk thread respectively, and the cooling-air stream at each spinning station is supplied by a common cooling-air stream source, when constructing the running status in one of identical spinning station and changing, about the cooling-air stream flow at spinning station and cooling-air stream source independently change.
The present invention also realizes a kind of device for implementing the inventive method, it comprises the identical spinning station of multiple structure with multiple configuration to the supply line constructing identical spinning station, described spinning station has spinning manifold and the cooling device that is provided with multiple spinning head respectively, each supply line to be connected on a main line and to be connected with the cooling-air stream source of central authorities in parallel by the cooling device at each spinning station, for one of them supply line is configured for the adjusting device regulating cooling-air stream flow.
Feature of the present invention is: the cooling-air stream flow that directly can regulate input in spinning station according to current ruuning situation, and without the need to changing the main flow produced by cooling-air stream source.The worry of the flow that at least one spinning station changes to the raw adverse influence of adjacent cooling-air miscarriage at adjacent spinning station is not determined.Show, the running time running the cooling-air stream flow of reformed adjustment in a spinning station relative to tradition is relatively short and therefore can not arouse attention in the total system at all spinning stations.In addition, the running status of change only appears in several spinning stations of whole equipment usually simultaneously, and therefore in spinning station, original production process does not affect by this substantially.
On this point, the method scheme that the cooling-air stream flow at adjacent spinning station can be conditioned independently of one another is proved to be useful.Can regulate individually thus or the cooling device differently formed is set in spinning station.
Show in many application cases, the adjustment between two kinds of adjustments of cooling-air stream can realize high production security in the whole process of silk thread manufacture.Usually, in running status, cooling-air stream is adjusted in transportation load, and it provides the flow for cooling silk thread of increase.In order to break or make the reliable repiece of silk thread or just spin after process starts, cooling-air stream flow is being adjusted in shutdown amount, and it such as maintains minimum cooling-air stream.
But the shutdown amount of cooling-air stream also can be greater than the transportation load of cooling-air stream in principle, to improve some repiece process like this, cooling-air stream is made to can be used for the lax wire ends of pneumatic conveying.
The adjustment of cooling-air stream flow is preferably implemented by choke valve, and described choke valve is integrated in the supply line at spinning station.Can only to the maximum cooling-air stream throttling provided by cooling-air stream source at this.
In contrast, other method scheme allows to obtain cooling-air stream flow larger compared with cooling-air stream source.In the case, the adjustment of cooling-air stream flow is implemented by auxiliary blower in spinning station.
According to the structure of adjusting device, can manually or automatically implementation process change needed for control.In automatically controlling, choke valve is operated by the electric control actuator be connected in the control loop of control device.Proved that such scheme is particularly useful at this, wherein, silk thread monitoring unit is also connected in the control loop of control device, so that can directly utilize the signal produced during broken string to make the adaptive ruuning situation changed of cooling-air stream.
When being regulated cooling-air stream by auxiliary blower, then can simply blower motor be included in the control algolithm at spinning station.
By changing the flow for the cooling-air main flow of supplying cooling-air stream produced by cooling-air stream source, this main flow being regulated, can further improve and improve flexibility and the adjustable range of cooling-air stream change.Therefore, control the main supply of cooling-air to be such as adjusted on constant stress level, to obtain predetermined cooling-air stream flow respectively to cool silk thread on spinning station by higher level.
Following situation can be particularly advantageous for by method of the present invention, wherein, cooling-air flow to and few to be imported in balancing gate pit in one of spinning station, and cooling-air flows through this balancing gate pit is assigned to the ventilative cooling cylinder of multiple encirclement silk thread to cool silk thread.In the case, cooling-air stream is assigned to multiple silk thread with the form of each shunting in spinning station, thus can avoid the larger pressure loss.
In addition, the special advantage that silk thread cools in the cooling tube being arranged at cooling cylinder downstream is: can realize thus higher, in particular for manufacturing the spinning speed of so-called POY silk thread.
In order to implement the method, at least there is in one of the supply line at spinning station adjusting device for regulating cooling-air stream flow by device of the present invention.Thus can in spinning station indivedual adaptive cooling-air stream, these can be selected adaptive according to the corresponding running status at spinning station.
The structure being generally used for the spinning station manufactured in the whole spinning equipment of synthetic thread is identical, and the silk thread therefore produced in spinning station is respectively by the cooling device cooling that structure is identical.On this point, preferably use the expansion scheme by device of the present invention, arrange multiple adjusting device wherein, they are distributed to the supply line at each spinning station and can be conditioned independently of one another.
In order to regulate the cooling-air stream inputted by the supply line at spinning station, designing adjusting device like this, making to select between multiple switching position, to regulate cooling-air stream flow.Such as adjustable go out for cooling cooling-air stream flow needed for silk thread and the cooling-air stream flow for silk thread repiece desired when process starts.
In simple design, adjusting device can be made up of choke valve, and it to be arranged in supply line and to operate by operating personnel's manual operation or by control actuator.
But adjusting device also can be advantageously made up of auxiliary blower, it is driven by blower motor and in supply line, causes the increase of cooling-air stream.When only there being several spinning station to need the cooling air volume of increase compared with cooling-air stream source, this adjusting device is particularly favourable.
By a kind of favourable expansion scheme by device of the present invention, wherein, for control actuator and/or blower motor Configuration Control Unit, described controller and control device are coupled, and described control device connects to the silk thread monitoring unit about spinning station with configuration, and the adjustment of cooling-air stream can be carried out automatically.After determining spinning station interrupt line, silk thread is usually to sever immediately upon impact by the firing pin and is inhaled in waste station.In this stage, adjust the cooling-air stream of minimizing in the following way, namely after carrying out signal transacting, control device controls to adjust actuator or blower motor by the controller matched, and enters in the switching position of change to make adjusting device.
If the fluctuation in spinning station between the adjustment of cooling-air stream is larger, then regulate main flow by a kind of expansion scheme by apparatus of the present invention, to avoid larger volume flow fluctuation, in this expansion scheme, the main line be connected on cooling-air stream source is connected with bypass line and by-passing valve, for main line pressure sensor, and this pressure sensor and by-passing valve are coupled each other by plant control unit.Therefore predefined air pressure compass in main line is maintained by plant control unit.
But for the situation that cooling-air stream source is made up of main blower, also there is such possibility as an alternative solution, namely air blower driving device and the pressure sensor be arranged in main line are coupled each other by air compressor control device jointly.Therefore the cooling air delivery produced by main blower can be regulated in the compass determined.
Be arranged on forming preferably by balancing gate pit for the cooling device cooling silk thread in spinning station, it is that each spinning head has a ventilative cooling cylinder respectively that supply line is connected in this balancing gate pit and balancing gate pit.Each silk thread that extruded by spinning head, that be usually made up of many monofilament can be uniformly cooled thus.Cooling-air stream in balancing gate pit is divided into multiple shunting, and each shunting is towards a silk thread orientation.
When manufacturing so-called POY silk thread, in cooling tube, cool silk thread be proved to be particularly useful, wherein, the extra acceleration of cooling-air is for improving spinning speed.For this reason, the downside of balancing gate pit configures a cooling tube for each cooling cylinder.
Accompanying drawing explanation
Describe in detail by method of the present invention with by device of the present invention with reference to accompanying drawing by several embodiments by device of the present invention now.Accompanying drawing is as follows:
Fig. 1 is the schematic diagram of the first embodiment of the apparatus of the present invention implementing the inventive method;
Fig. 2 is the schematic diagram be in for regulating the adjusting device in the different adjustment position of cooling-air stream of the embodiment according to Fig. 1;
Fig. 3 to 5 is for implementing the schematic diagram of the various embodiments of apparatus of the present invention of the inventive method;
Fig. 6 is the schematic diagram at the spinning station of one of embodiment by apparatus of the present invention.
Detailed description of the invention
Fig. 1 illustrates the schematic diagram by the first embodiment for implementing the device by the inventive method of the present invention.In this embodiment, for clarity sake only illustrate two for the manufacture of two groups of silk threads and often group containing the spinning station of five silk threads.Usually, exist side by side setting in multiple this spinning station, to manufacture many synthetic threads.Therefore, the silk thread quantity at each spinning station is also exemplary.Usually, in a spinning station, at least 8 until maximum 32 silk threads are parallel is extruded and cools.
In the embodiment shown in fig. 1, exist side by side setting in spinning station 1.1 and 1.2.Spinning station 1.1 is identical with 1.2 structures.Therefore, each spinning station 1.1 and 1.2 respectively has a spinning manifold 2 and a cooling device 6 be arranged on below spinning manifold 2.Spinning manifold 2 side has Spinning pumps 3 thereon, its via melt input component 4 with at this unshowned molten body tied to source.Spinning pumps 3 is configured to multiplex pump and is driven by driving shaft 5.
Spinning pumps 3 is connected with multiple spinning head by the distribution system in the spinning manifold that heats by being arranged on, and these spinning heads remain on (not shown at this) on the downside of spinning manifold 2.
The cooling device 6 be arranged on below spinning manifold 2 comprises a balancing gate pit 8 and multiple cooling tube 7 be connected on the downside of balancing gate pit 8 in this embodiment.Each cooling tube 7 configures to one at this unshowned spinning head respectively at this, to cool the filament cluster of a silk thread respectively.On each cooling tube 7, the thread guide 34 that silk thread 27 is arranged on below cooling tube 7 guides.
In order to supply cooling-air stream to the cooling device 6 at spinning station 1.1 and 1.2, it is a spinning station 1.1 and 1.2 respectively configuration supply line 9.1 and 9.2.Supply line 9.1 and 9.2 passes in the balancing gate pit 8 of the cooling device 6 at corresponding spinning station 1.1 and 1.2 respectively.Supply line 9.1 and 9.2 is connected on main line 10 with contrary end.Main line 10 is connected with cooling-air stream source 11, produces cooling-air main flow by this cooling-air stream source in main line 10.
For each supply line 9.1 and 9.2 respectively configuration adjusting device 12.1 and 12.2, the flow of the cooling-air stream inputted respectively to spinning station 1.1 and 1.2 by supply line 9.1 and 9.2 can be regulated.In this embodiment, adjusting device 12.1 and 12.2 is made up of in the same manner choke valve 13 respectively.Choke valve 13 adjusts by handwheel 14 at this.
The main line 10 be connected with cooling-air stream source 11 extends along at this unshowned spinning station.Therefore, each spinning station has at least a supply line to be connected on main line 10.
In the region in cooling-air stream source 11, main line 10 has the bypass line 15 being provided with by-passing valve 16.Bypass line 15 passes in environment, so that the shunting of cooling-air directly discharges main line 10 by by-passing valve 16.By-passing valve 16 in the described embodiment by can the choke valve of manual adjustments form, shunting can be regulated as required to control the main flow in main line 10.
In the embodiment shown in fig. 1, parallelly respectively in spinning station 1.1 and 1.2 extrude multiple silk thread of being made up of the polymer melt be transfused to and cooled subsequently.Silk thread cooling after, silk thread by draw-off godet system pull-out, stretch and be then wound into reel.For this reason, for each spinning station 1.1 and 1.2 is respectively configured in this unshowned draw-off godet system and coiler device.One group of silk thread can be produced by polymer melt continuously in each spinning station 1.1 and 1.2.In this running status, in order to cool the silk thread in spinning station 1.1 or 1.2, need to input predefined cooling-air stream flow by supply line 9.1 and 9.2.Corresponding therewith, adjusting device 12.1 and 12.2 is adjusted in the first switching position respectively, to adjust required flow.
When process starts or after broken string, need to make silk thread repiece in draw-off godet system and coiler device.Repiece process is implemented under the speed of production reduced, and the cooling-air stream therefore regulated by speed of production in cooling device hinders and disturbs this repiece process.Equally, first the spinning when process starts also has special requirement, so that each silk thread just extruded can pass cooling tube.On this point, the cooling-air stream regulating cooling device is needed, with the flow be changed.Such as by adjusting device 12.1, the cooling-air stream in supply line 9.1 is adjusted in transportation load or shutdown amount.The transportation load of cooling-air stream for cooling silk thread, and during the course disconnected or process starts time adjust shutdown amount, it is preferably less than the transportation load of cooling-air stream.The repiece again of silk thread can be optimized thus, thus short break period can be realized.
Fig. 2 illustrates the different switching position of adjusting device 12.1 in supply line 9.1.These switching positions are realized by the diverse location of choke valve 13 in supply line 9.1 at this.In Fig. 2 .1, choke valve 13 is in the maximum state opened, and the cooling-air stream flow be therefore transfused to can unhinderedly by choke valve 13.
Shown in Fig. 2 .2, a switching position changed of choke valve 13, is discharged the open cross-section of reduction in supply line by choke valve 13 at this.Adjust the cooling-air stream flow of minimizing thus.This position is such as used in shutdown amount spinning station adjusting cooling-air stream.
The closed position of choke valve 13 shown in Fig. 2 .3, the cooling-air stream thus in supply line 9.1 is interrupted and therefore no longer inputs cooling-air stream to spinning station 1.1.This position preferably can be conditioned out during the maintenance work on spinning station.
In order to realize the reproducibility of the height of each throttle position of choke valve 13, monitor the position of choke valve 13 by sensor, such as angular transducer.
In the embodiment shown in fig. 1, on spinning station 1.1 and 1.2, cooling-air stream can be regulated individually, and at this without the need to changing the main flow produced by cooling-air stream source 11 in main line 10.In the embodiment shown in fig. 1, the adjustment of cooling-air stream manually can be implemented by individual operations personnel.But this adjustment also can automatically be carried out and be integrated in the control design case of machine in principle.Therefore embodiment illustrated in fig. 1ly to improve as according to the embodiment of Fig. 3 by additional actuator and controller.
Structure embodiment illustrated in fig. 3 is identical with the structure of the embodiment according to Fig. 1, therefore quotes above-mentioned explanation and only difference is described at this.
In order to automatically regulate cooling-air stream, be an adjusting device 12.1 and 12.2 respectively configuration control actuator 17, itself and controller 18 are coupled.Adjusting device 12.1 with 12.2 controller 18 be connected with central control unit 19.
Each spinning station 1.1 and 1.2 has guidance panel 20.1 and 20.2, and it is connected with control device 19.Operating personnel are by guidance panel 20.1 and 20.2 input of control commands, so that beginning is just spun or keeps in repair.Therefore, cooling device 6 is configured to adjustable for height and by being separated with spinning manifold at this unshowned regulator usually.Therefore supply line 9.1 and 9.2 is preferably configured as flexibility.
Now, in order to keep predefined cooling-air stream flow on spinning station 1.1 and 1.2 in adjusting device 12.1 and 12.2 respectively, the switching position can wished respectively by guidance panel 20.1 and 20.2 input, thus control corresponding controller 18 and control actuator 17, to control to adjust device 12.1 or 12.2 by control device 19.
In the embodiment shown in fig. 3, regulate for main flow arranges higher level.To this, for by-passing valve 16 configures valve actuator 21 and control valve device 22, they and control device 19 are coupled.For main line 10 pressure sensor 28, this pressure sensor is connected with control device 19.Therefore can continuous surveillance is inputted by pressure sensor 28 in control device 19 pressure signal and compare according to actual value-setting and implement corresponding valve control on by-passing valve 16.The uniform supply at the spinning station 1.1 and 1.2 in all connections can be realized thus.
In order to can by silk thread from spinning station until winding during event be all integrated in control design case, Fig. 4 illustrates another kind of embodiment, and its structure is substantially identical with the structure of the embodiment according to Fig. 3.Therefore quote above-mentioned explanation at this and only the main distinction be described.
Schematically show configuration in the embodiment shown in fig. 4 to the draw-off godet system 25.1 and 25.2 at spinning station 1.1 and 1.2 and coiler device 26.1 and 26.2.Draw-off godet system 25.1 and 25.2 is set directly at below the cooling device 6 at spinning station 1.1 and 1.2 usually, to pull out silk thread bunch from cooling device 6.Arrange coiler device 26.1 and 26.2 in draw-off godet system 25.1 and 25.2 downstream, in coiler device, silk thread is parallel is adjacent to wound into rolls respectively.Silk thread monitoring unit 24.1 is set between draw-off godet system 25.1 and coiler device 26.1, such as, for detecting broken string.Silk thread monitoring unit 24.1 is connected with regulation unit 23.1, and this regulation unit configures to spinning station 1.1 and is coupled with guidance panel 20.1.Regulation unit 23.1 is also connected with the controller 18 of control actuator 17, to control the adjusting device 12.1 in supply line 9.1.
Similar to spinning station 1.1, spinning station 1.2 is also furnished with regulation unit 23.2, and it is connected with guidance panel 20.2, silk thread monitoring unit 24.2 and adjusting device 12.2.By the extra connection with silk thread monitoring unit, the adjustment of the cooling-air stream in spinning station can be carried out like this in automation, makes to regulate cooling-air stream flow with directly changing in relevant adjusting device 12.1 or 12.2 when identifying broken string.In the interference of elimination process and after repiece again, by regulation unit 23.1 or 23.2, adjusting device 12.1 or 12.2 is resetted by guidance panel 20.1 or 20.2.
According in the embodiment of Fig. 4, in order to produce main flow in main line 10, cooling-air stream source 11 is configured to main blower 29 and is driven by air blower driving device 30.In the case, the higher level that can carry out main flow in the following manner regulates: for air blower driving device 30 configures air compressor control device 31, it is connected with pressure sensor 28.Pressure sensor 28 to be arranged in main line 10 and to monitor the overvoltage caused by the feed-in of cooling-air stream in main line.Independently air-flow constant as far as possible can be produced in main line 10 thus with the condition in spinning station 1.1 and 1.2.
As stated in the beginning, run in such an embodiment multiple preferred arow exist side by side arrange spinning station.At this very commonly, and not all spinning station structure all identical, therefore such as use different cooling devices to cool silk thread.But in order to cooling-air stream can be regulated individually on some spinning station, another kind of embodiment shown in Figure 5.Show first three spinning station in the embodiment shown in fig. 5, wherein, spinning station 1.1 constructs identical with 1.2 with above-described embodiment.Spinning station 1.3 then has cooling device 6, does not use cooling tube to cool silk thread in this cooling device.Spinning station 1.1 constructs identical with 1.2 with the spinning station 1.1 and 1.2 of the embodiment according to Fig. 4, and wherein only adjusting device 12.1 and 12.2 is made up of auxiliary blower 32 in the case.Each auxiliary blower 32 is run by blower motor 33, controls blower motor by controller 18.Controller 18 is connected with regulation unit 23.1 or 23.2, and described regulation unit and guidance panel 20.1 or 20.2 and silk thread monitoring unit 24.1 or 24.2 are coupled.
In contrast, spinning station 1.3 is connected with main line 10 by supply line 9.3, and supply line 9.3 does not have adjusting device.At this, the cooling-air stream inputing to spinning station 1.3 is only determined by the adjustment of the main flow in main line and the cross section ratio between supply line 9.3 and main line 10.The cooling-air stream flow produced by cooling-air stream source 11 in spinning station 1.1 and 1.2 based on supply received.For obtaining the cooling-air stream flow for cooling silk thread increased, use telescopic air blast 32.
But will point out in principle at this, this auxiliary blower also can be used in the embodiment according to Fig. 3 and 4, raise such as to produce pressure by auxiliary blower, it is by throttle valve adjustment.It is important in this that, can spin for different running statuses is such as first in spinning station, break, silk thread repiece etc. correspondingly regulates the cooling-air stream inputing to cooling device respectively.
A kind of embodiment at spinning station shown in Figure 6, it such as can be advantageously used in the embodiment according to Fig. 1 to 5.This embodiment at spinning station has spinning manifold 2, and it has multiple spinning head 39, and these spinning heads are connected with Spinning pumps 3 via distribution circuit system 40.Spinning manifold 2 is configured to heatable, to add the component of thermal steering melt.
The downside of spinning manifold 2 arranges balancing gate pit 8, and it is kept by lowering or hoisting gear 41 and can adjust relative to spinning manifold 2 on its height.Balancing gate pit 8 has the upper room 36 and lower room 37 that are separated from each other by ventilative dividing plate 42 in the described embodiment.Supply line 9.1 is connected on the lower room 37 of balancing gate pit 8, so that the cooling-air stream flowed in lower room 37 is assigned to room 36.In upper room 36, arrange cooling cylinder 35 coaxially with spinning head 39, cooling cylinder has ventilative wall.Cooling cylinder 35 surrounds the filament cluster produced by spinning head respectively, and it is merged into silk thread usually.Therefore, be assigned with by the cooling cylinder 35 cooling-air stream entered in upper room 36 and be input to the filament tow extruded in shunt.
Pipe joint 38 and cooling tube 7 are set respectively in the extension of cooling cylinder 35, to implement the cooling of monofilament.Pipe joint 38 is through lower room 37, and cooling tube 7 remains on the downside of pipe joint.Cooling tube 7 has cross section constriction in its silk thread direct of travel, so that obtains extra acceleration via the shunting that cooling cylinder 35 imports, thus reaches spinning speed high as far as possible.
In order to can by the many silk threads of cooling-air stream Homogeneous cooling inputing to spinning station, need large flow, it can be in 40 ~ 120m 3in the scope of/h.
In the embodiment shown in fig. 6, the control of lowering or hoisting gear 41---such as in order to be separated cooling device 6 and spinning manifold 2 in maintenance period---also can advantageously be combined with central control unit 19 or regulation unit 23.1 or 23.2, thus can regulate cooling-air stream flow according to the control of lowering or hoisting gear 41.
The embodiment at the spinning station shown in Fig. 6 is only exemplary.In principle, be configured in and also can comprise by the spinning station in device of the present invention with by the spinning station run by method of the present invention the cooling device not having cooling tube.Advantageously, cooling device can run like this, and namely cooling-air stream to be laterally directed on silk thread bunch by air blowing wall by they.Particularly advantageously, also can use such cooling device, each silk thread is cooled by purge plug wherein.It is important in this that, can change when breaking or in silk thread repiece in spinning station and regulate cooling-air stream flow with preferably reducing, and at this without the need to intervening the whole supply system in cooling-air stream source.
Reference numerals list
1.1,1.2,1.3 spinning stations
2 spinning manifolds
3 Spinning pumpss
4 melt input components
5 driving shafts
6 cooling devices
7 cooling tubes
8 balancing gate pits
9.1,9.2,9.3 supply lines
10 main lines
11 cooling-air stream sources
12.1,12.2,12.3 adjusting devices
13 choke valves
14 handwheels
15 bypass lines
16 by-passing valves
17 control actuators
18 controllers
19 control device
20.1,20.2 guidance panels
21 valve actuators
22 control valve devices
23.1,23.2 regulation units
24.1,24.2 silk thread monitoring units
25.1,25.2 draw-off godet systems
26.1,26.2 coiler devices
27 silk threads
28 pressure sensors
29 main blowers
30 air blower driving devices
31 air compressor control devices
32 auxiliary blowers
33 blower motors
34 thread guides
35 cooling cylinders
Room on 36
37 times rooms
38 pipe joints
39 spinning heads
40 distribution circuit systems
41 lowering or hoisting gears
42 dividing plates

Claims (19)

1. for melt-spun and the method cooling many synthetic threads, wherein, silk thread is extruded with the form of group and is cooled in the spinning station that the structure of multiple operation of existing side by side is identical, for spinning station inputs the cooling-air stream for cooling about silk thread respectively, and the cooling-air stream at each spinning station is supplied by a common cooling-air stream source, it is characterized in that, when constructing the running status in one of identical spinning station and changing, about the cooling-air stream flow at spinning station and cooling-air stream source independently change.
2. method according to claim 1, is characterized in that, the cooling-air stream flow constructing identical adjacent spinning station regulates independently of one another.
3. according to the method for claim 1 or 2, it is characterized in that, the cooling-air stream flow at spinning station adjusts between the shutdown amount and the transportation load of cooling-air stream of cooling-air stream.
4. method according to claim 1, is characterized in that, cooling-air stream flow is regulated by the choke valve in the supply line that is connected with spinning station and/or auxiliary blower.
5. method according to claim 4, is characterized in that, described choke valve manual operation or operated by electric control actuator.
6. according to the method for claim 4 or 5, it is characterized in that, the blower motor of electricity control actuator and/or auxiliary blower is controlled by control device, and the silk thread at spinning station is monitored by silk thread supervising device, and the signal of this silk thread supervising device sends control device to when breaking.
7. according to the method for claim 1 or 2, it is characterized in that, by changing the flow for the cooling-air main flow of supplying cooling-air stream to spinning station produced by cooling-air stream source, this cooling-air main flow being regulated.
8. according to the method for claim 1 or 2, it is characterized in that, described cooling-air flow to few to import in one of spinning station in balancing gate pit and cooling-air flows through this balancing gate pit distributes to the ventilative cooling cylinder of multiple encirclement silk thread to cool silk thread.
9. method according to claim 8, is characterized in that, described cooling-air flows through the cooling tube that cooling cylinder distributes to multiple encirclement silk thread.
10. for implementing the device of the method according to one of claim 1 to 9, it comprises the identical spinning station (1.1 of multiple structure, 1.2) give with multiple configuration the spinning station (1.1 that structure is identical, 1.2) supply line (9.1, 9.2), described spinning station has spinning manifold (2) and the cooling device (6) that is provided with multiple spinning head (39) respectively, it is upper and by each spinning station (1.1 that each supply line is connected to a main line (10), 1.2) cooling device (6) is connected with the cooling-air stream source (11) of central authorities in parallel, it is characterized in that, for one of them supply line (9.1, 9.2) adjusting device (12.1) regulating cooling-air stream flow is configured for.
11. devices according to claim 10, is characterized in that, arrange multiple adjusting device (12.1,12.2), and described adjusting device is distributed to supply line (9.1,9.2) and can be conditioned independently of one another.
12. according to the device of claim 10 or 11, and it is characterized in that, described adjusting device (12.1) or described multiple adjusting device (12.1,12.2) have the multiple switching positions for regulating cooling-air stream flow respectively.
13. devices according to claim 10, is characterized in that, described adjusting device (12.1) is made up of choke valve (13), described choke valve energy manual operation or operate by electric control actuator (17).
14. devices according to claim 10, is characterized in that, described adjusting device (12.1) is made up of auxiliary blower (32), and described auxiliary blower is driven by blower motor (33).
15. according to the device of claim 13 or 14, it is characterized in that, for electric control actuator (17) and/or blower motor (33) Configuration Control Unit (18), described controller and control device (19,23.1) are coupled, and described control device (19) connects to the silk thread monitoring unit (24.1) about spinning station (1.1) with configuration.
16. according to the device of claim 10 or 11, it is characterized in that, the main line (10) be connected on cooling-air stream source (11) is connected with bypass line (15) and by-passing valve (16), for main line (10) pressure sensor (28) and this pressure sensor (28) and by-passing valve (16) be coupled each other by control device (19).
17. according to the device of claim 10 or 11, it is characterized in that, described cooling-air stream source (11) is made up of the main blower (29) with controllable air blower driving device (30), described main blower (29) is connected on main line (10), for main line (10) pressure sensor (28) and pressure sensor (28) and air blower driving device (30) be coupled each other by air compressor control device (31).
18. according to the device of claim 10 or 11, it is characterized in that, the cooling device (6) at one of them spinning station (1.1,1.2) has balancing gate pit (8), and this balancing gate pit is that each spinning head (39) has a ventilative cooling cylinder (35) respectively.
19. devices according to claim 18, is characterized in that, the downside of described balancing gate pit (8) is connected with multiple cooling tube (7), and described cooling tube is connected with cooling cylinder in the extension of cooling cylinder (35).
CN201180021690.3A 2010-03-24 2011-03-18 For melt-spun and the method and apparatus cooling many synthetic threads Expired - Fee Related CN102869819B (en)

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