CN102863887A - Water-soluble one-component in-die coating for self-skinning polyurethane foam materials - Google Patents
Water-soluble one-component in-die coating for self-skinning polyurethane foam materials Download PDFInfo
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- CN102863887A CN102863887A CN2012103627877A CN201210362787A CN102863887A CN 102863887 A CN102863887 A CN 102863887A CN 2012103627877 A CN2012103627877 A CN 2012103627877A CN 201210362787 A CN201210362787 A CN 201210362787A CN 102863887 A CN102863887 A CN 102863887A
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Abstract
The invention discloses a water-soluble one-component in-die coating for self-skinning polyurethane foam materials and a preparation method of the water-soluble one-component in-die coating. The water-soluble one-component in-die coating is mainly used for the self-skinning polyurethane foam materials and has effects of dying, decorating, protecting and the like on polyurethane material components. The water-soluble one-component in-die coating is mainly applied to industries such as automotive trims, medical apparatus and instruments and furniture and the like at present. Products are strong in covering capability and good in tinting strength and have good adhesive force, wear-resisting performance and suppleness. When the products are used, a solvent type or water-soluble demolding agent is sprayed in a die, then the water-soluble in-die coating is evenly sprayed, a polyurethane material is poured, die assembly is carried out, demolding is carried out after complete curing of foaming, and the in-die coating is evenly attached to the surface of the product.
Description
Technical field
The invention belongs to the technical field of coating, specifically, is lacquer in the self-skin polyurethane foam material use single-component mould.
Background technology
At present, most coating products all is to use after formed product on the market, with the spraying, roller coat, the modes such as showering with applying coating at product surface.And lacquer is the paint that sprays before in-mold molding in the mould, and difference is that general paint is in application after product (workpiece) moulding, and lacquer is to spray before formed product in the mould.
Polyurethane material is one of outstanding synthetic resins of over-all properties.Because its synthon is wide in variety, reaction conditions is gentle, single-minded, controlled, formula adjustment leeway large and the microtexture characteristics of macromolecular material, can be widely used in coating, tamanori, porous plastics, synthon and elastomerics, become people's clothing, food, lived, one of row and the requisite material of high-technology field, itself consisted of the material family of kind, multi-series more than, formed complete polyurethane industrial system, this is that other resin is not available.
At present, automotive upholstery, the members such as medicine equipment, it is to use polyurethane foam material that more parts are arranged, such as vehicle steering, seat etc.
At present, the interior lacquer of mould that is used for the self-skin polyurethane foamed material on the domestic market all is the solvent-borne type product, the import of minority aqueous product is only arranged from external.
At present, on the market polyurethane foam material is adopted the solvent-borne type product more, and often be outer spray mode.This series products generally has following shortcoming:
1. environment protecting is poor, and the organic solvent of solvent-borne type product (VOC) content is greater than 500g/l; The finished product paint film VOC discharging〉500ug/m
3
2. poor stability: the solvent-borne type product is main, belongs to hazardous substance more, and aqueous product is few.
3. part industry (such as automobile industry, medical device industry) to coating products require high, very
Many common coating can not be up to standard.Such as chemicals-resistant, anti-solvent, anti-clean-out system, ageing resistance, wet-heat resisting, weathering resistance requires high.In the solvent borne product, reach above-mentioned requirements, difficulty is little; But at aqueous product, particularly in the single-component water-based product, because of the restriction of system itself, resin and the auxiliary agent space that can select are very little, so often be difficult to satisfy above-mentioned requirements.
4. paint film is to the poor adhesive force of self-skin polyurethane foam material.
5. the snappiness of paint film is poor, can not join with the toughness phase product that the self-skin polyurethane material itself has.In sum, consider from environmental protection and application point, need to develop a environmental protection that meets, safety requirements again can perfect product be joined the water-based in-mould coating from the foam material.
Summary of the invention
The object of the invention is to, lacquer in a kind of self-skin polyurethane foam material use single-component mould is provided.
The object of the invention is to, the preparation method of lacquer in a kind of self-skin polyurethane foam material use single-component mould is provided.
Lacquer is mainly used on the self-skin polyurethane material in the aqueous one-component mould of the present invention preparation, and the effects such as painted, decoration to the polyurethane material parts, protection are provided.Be mainly used at present the industries such as automotive upholstery, medicine equipment and furniture.
The technical problem that will solve required for the present invention can be achieved through the following technical solutions:
As a first aspect of the present invention, lacquer in a kind of self-skin polyurethane foam material use single-component mould, its prescription comprises following component, according to the mass percent meter:
Wherein, preferred prescription comprises following component, according to the mass percent meter:
Further, according to prescription quality per-cent meter, described aqueous polyurethane dispersion is 38.0 ~ 39%.
Further, according to prescription quality per-cent meter, described polyester type water-base resin is 34.0 ~ 34.5%.
Better prescription comprises following component, according to the mass percent meter:
Wherein, in the described self-skin polyurethane foam material use single-component mould in the lacquer product solvent (VOC) content less than 50g/l, the finished product paint film VOC discharging<50ug/m
3
Wherein, described aqueous polyurethane dispersion is that the trade mark of Dutch DSM DSM is the NeorezR650 product, and this product is pliable and tough, chemically-resistant, wear resistance are good, water-fast, and wet-heat resisting, weathering resistance are good, and multiple material is had good sticking power.
Wherein, described polyester type water-base resin is that the trade mark of Ning Baidi (Lamberti) is the product of ESACOTEPU36, and this product is the polyester monomer, solid part %35 ± 1, snappiness is high, medium hardness, and paint film is hard and tough, sticking power is good, is applicable to plastic paint (PVC, rubber).
Wherein, described leveling auxiliary agent is the BYK-333 of German Bi Ke BYK, this product is polyether-modified polydimethylsiloxane interpolymer, BYK-333 organosilicon flow agent organosilicon surface modifier provides good ground wetting by reducing coating surface tension force, even the ground for wetting difficulty is also like this, and good shrinkproof permeability energy, it also effectively increases surface smooth and scratch resistance and adhesion inhibiting properties.
Prevent the formation of Bei Nade whirlpool, improved levelling and gloss.It can be used for all solvent-borne types, no-solvent type and water-based paint system at large.Because there are excellent consistency in it and all base-material systems therefore it can not produce the problem of dulling in varnish.
Wherein, described adhesion promoter is that the trade mark of German Bi Ke BYK is the product of BYK-4500, and this product is high molecular weight block copolymer solution, main application: increase the sticking power on the old coating film, active substance content is 40.
Wherein, described polyurethane thickener is that the trade mark of German Bi Ke BYK is the product of BYK-425, a kind of novel, economy, wide spectrum, efficient emulsion-type thickening agent, this auxiliary agent of auxiliary rheological agents that the liquid state that adopts various of monomer BYK-425 to adjust the water-borne coatings shear viscosity does not contain VOC is liquid high-shear thickening material, is particularly useful for general industry coating, anticorrosion, heavy rot-resistant epoxy primer, epoxy thick-film coating and two component polyurethane.
Wherein, described aqueous color paste of all kinds is the product of Bao Meishi or Degussa or BASF, is the commercially available prod.
As a second aspect of the present invention, the preparation method of lacquer in a kind of self-skin polyurethane material use single-component mould, may further comprise the steps (too simple, as to lack basic steps necessary and creative feature, as described whipping step) according to the mass percent meter:
(1) prepare material according to prescription,
Its prescription comprises following component, according to the mass percent meter:
(2) ready material is fed intake in order successively;
(3) whipping step, step (2) middling speed that feeds intake is stirred, adjust color with the aqueous color paste of different colours on demand, can make product, in the described self-skin polyurethane foam material use single-component mould in the lacquer product solvent (VOC) content less than 50g/l, the finished product paint film VOC discharging<50ug/m
3
Wherein, preferred prescription comprises following component, according to the mass percent meter:
In the step (3), the rotating speed of described stirring is 400~600rpm.
Beneficial effect of the present invention:
Lacquer is mainly used on the self-skin polyurethane material in the aqueous one-component mould of the present invention preparation, and the effects such as painted, decoration to the polyurethane material parts, protection are provided.It is used for spraying coating process in the mould, is different from traditional outer pressure spray process, can effectively reduce pollution, reduces loss, increases product yield.
This product has strong covering power, tinting strength is good, sticking power good, wear resistance is good, and good snappiness.
This product is the single-component system, uses technique simple.
This product is aqueous product, the tool feature of environmental protection, security, low VOC, low smell.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described.Should be understood that following examples are only for explanation the present invention but not for limiting scope of the present invention.
The experimental technique of unreceipted actual conditions in the following example, usually according to normal condition, or the condition that manufacturer provides is carried out.
The preparation of lacquer in the embodiment 1 aqueous one-component mould
Lacquer in the self-skin polyurethane material use single-component mould, its prescription comprises following component, according to the mass percent meter:
Aqueous polyurethane dispersion is that the trade mark of Dutch DSM DSM is Neorez R650 product.
The polyester type water-base resin is that the trade mark of Ning Baidi (Lamberti) is the product of ESACOTE PU36.
Described leveling auxiliary agent is the BYK-333 of German Bi Ke BYK.
Adhesion promoter is that the trade mark of German Bi Ke BYK is the product of BYK-4500.
Polyurethane thickener is that the trade mark of German Bi Ke BYK is the product of BYK-425.
Aqueous color paste of all kinds is the product of Bao Meishi or Degussa or BASF.Above product is the commercially available prod.
Each prescription unit K of table 1 g
Prescription 1 | Prescription 2 | Prescription 3 | Prescription 4 | Prescription 5 | |
Aqueous polyurethane dispersion | 35.0 | 43.5 | 35.0 | 32.0 | 38.0 |
The polyester type water-base resin | 35.0 | 30.0 | 39.0 | 38.0 | 34.0 |
Leveling auxiliary agent | 0.5 | 0.5 | 0.5 | 0.8 | 0.8 |
Water | 12.0 | 10.0 | 10.0 | 13.2 | 10.7 |
Dihydroxypropane single-ether | 5.0 | 3.0 | 3.0 | 3.0 | 3.0 |
Defoamer | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
Adhesion promoter | 3.0 | 3.5 | 3.0 | 3.5 | 3.0 |
Polyurethane thickener | 1.0 | 1.0 | 1.0 | 1.0 | 2.0 |
Aqueous color paste of all kinds | 8.0 | 8.0 | 8.0 | 8.0 | 8.0 |
Wherein, preferred prescription is 5.
The preparation method of lacquer in the self-skin polyurethane material use single-component mould,
(1) prepares material according to above-mentioned prescription;
(2) ready material is fed intake in order successively, 400~600rpm stirs, and the root a tree name need to adjust color, can make product.
The detection of lacquer in the embodiment 2 aqueous one-component moulds
Main weather Alternating Test, the sticking power, fast light according to the property technical indicator investigated, according to following standard or method:
(1) weather Alternating Test: the obvious outward appearance of nothing and degradation after 10 circulations: press PV 2005 testing standards.
(2) sticking power Gt 0-1:DIN EN ISO 2409.
(3) fast light according to look (pressing GB, T 16422.2-1999) test, the color grey scale is (pressing DIN EN 20105-A02 judges) more than 4.
Do contrast with commercially available solvent-based two-component product, referring to table 2.
The detection of lacquer performance in the table 2 aqueous one-component mould
Lacquer in the aqueous one-component mould of the present invention's preparation, safety and environmental protection, functional.
1. environmental protection: solvent in the product (VOC) content is dropped to less than 50g/l greater than 500g/l by original (solvent borne), and maximum amplitude reduces the pollution to environment;
The finished product paint film VOC discharging from 500ug/m
3Drop to<50ug/m
3
2. safety: belong to aqueous product, nontoxic, tasteless, nonirritant, non-dangerous goods;
3. product performance index can satisfy automotive upholstery, medicine equipment, and the industries such as furniture are to the requirement of coating products.
4. sticking power: the sticking power of single-component water-based internal die paint on self-skin polyurethane is key of this research and development product success.The present invention adopts spraying technology in the mould, and cooperates multiple aqueous promoter, has solved the problem of sticking power, and sticking power can reach 0 grade.
5. snappiness: the present invention can satisfy the urethane material to the snappiness requirement of paint film.
6. chemicals-resistant: use the product (such as automotive upholstery, medicine equipment etc.) of self-skin polyurethane material that very high chemicals-resistant requirement is arranged, such as artificial perspiration resistance's liquid, anti-hand lotion, anti-solvent, anti-clean-out system etc.In the solvent borne product, reach above-mentioned requirements, difficulty is little; But at aqueous product, particularly in the water-based mono-component product, because above-mentioned requirements is satisfied in the restriction of system itself.The present invention selects urethane resin, and through composite, and cooperate can various auxiliary agents, make product reach above-mentioned requirements.
7. ageing resistance (high-temp resisting high-humidity resisting, weathering resistance): the product of the present invention's preparation, fast light more than 500h meet the requirements according to test, can be used for the product (such as automotive upholstery, medicine equipment etc.) of self-skin polyurethane material.
The present invention is that national unique batch is used for the interior sprayed coating of water-based mould on the self-skin polyurethane foam material, mainly is applicable to the industries such as automotive upholstery, medicine equipment and furniture.
The characteristics of lacquer in the mould of the present invention's preparation:
1. can effectively intercept the xanthochromia of foamed material; Improve the surface abrasion resistance of foam material; Surface imperfection due to the covering foam process,
2. the application art of this product can make layered product reproduce truly the mould lines, has improved the expressive force of product appearance.
3. spraying coating process in the mould, the shortcomings such as the excessive spraying of having avoided bringing in the conventional spray paint, aftertreatment, poor adhesive force have improved product quality greatly, have shortened production technique, have improved production efficiency, have reduced production cost.
Above demonstration and described ultimate principle of the present invention, principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification sheets just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (9)
2. lacquer in the aqueous one-component mould according to claim 1 is characterized in that, described prescription comprises following component, according to the mass percent meter:
3. lacquer in the aqueous one-component mould according to claim 2 is characterized in that, according to prescription quality per-cent meter, described aqueous polyurethane dispersion is 38.0 ~ 39%.
4. lacquer in the aqueous one-component mould according to claim 2 is characterized in that, according to prescription quality per-cent meter, described polyester type water-base resin is 34.0 ~ 34.5%.
6. lacquer in the aqueous one-component mould according to claim 1 is characterized in that, in the described self-skin polyurethane foam material use single-component mould in the lacquer product solvent (VOC) content less than 50g/l, the finished product paint film VOC discharging<50ug/m
3
7. the preparation method of lacquer in the self-skin polyurethane material use single-component mould as claimed in claim 1 according to the mass percent meter, may further comprise the steps:
(1) prepare material according to prescription, its prescription comprises following component, according to the mass percent meter:
(2) ready material is fed intake in order successively;
(3) whipping step, step (2) fed intake stir, adjust color with the aqueous color paste of different colours on demand, can make product, in the described self-skin polyurethane foam material use single-component mould in the lacquer product solvent (VOC) content less than 50g/l, the finished product paint film VOC discharging<50ug/m
3
9. preparation method according to claim 7 is characterized in that, in the step (3), the rotating speed of described stirring is 400~600rpm.
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CN106675380A (en) * | 2016-12-20 | 2017-05-17 | 东来涂料技术(上海)有限公司 | Safe and environment-friendly water-based leather paint for automobile TPU (Thermoplastic Polyurethane) interior and preparation method of water-based leather paint |
CN107312438A (en) * | 2017-08-22 | 2017-11-03 | 长春富维安道拓汽车饰件系统有限公司 | A kind of coating material and spraying method of improvement PVC slush moulding epidermis low temperature bursting properties |
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CN102250536A (en) * | 2011-05-24 | 2011-11-23 | 东来涂料技术(上海)有限公司 | Environmentally-friendly water-based single-component solid-color automobile refinishing paint and preparation method thereof |
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CN101597459A (en) * | 2009-07-29 | 2009-12-09 | 无锡市新景涂料有限公司 | One one-liquid single-component polyurethane internal die paint and using method thereof |
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CN106675380B (en) * | 2016-12-20 | 2019-12-27 | 东来涂料技术(上海)股份有限公司 | Safe and environment-friendly water-based leather paint for automotive TPU (thermoplastic polyurethane) interior decoration and preparation method thereof |
CN107312438A (en) * | 2017-08-22 | 2017-11-03 | 长春富维安道拓汽车饰件系统有限公司 | A kind of coating material and spraying method of improvement PVC slush moulding epidermis low temperature bursting properties |
WO2019037262A1 (en) * | 2017-08-22 | 2019-02-28 | 长春富维安道拓汽车饰件系统有限公司 | Coating material and preparation method and spraying method thereof |
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CN108299668B (en) * | 2018-01-30 | 2021-02-05 | 宝美施化工(上海)有限公司 | Low-odor plastic-spraying-molded automobile instrument board material and preparation method thereof |
CN112920694A (en) * | 2021-01-27 | 2021-06-08 | 万辉(广州)高新材料有限公司 | Water-based paint and spraying method |
CN113737531A (en) * | 2021-09-26 | 2021-12-03 | 深圳市联星服装辅料有限公司 | Impregnation liquid, waterborne polyurethane impregnation polyester cord and preparation method thereof |
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CN116855161A (en) * | 2023-06-25 | 2023-10-10 | 漳州台兴化工涂料有限公司 | Surface water-based paint sprayed on PU foaming model and preparation process thereof |
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