Background technology
Finished enamel is meant and is used to be coated with the enamel paint that is contained in article, equipment surface that it has good decoration effect and defencive function to article, the equipment of application.Through the application of finished enamel, iron and steel is difficult for getting rusty, and can prolong the work-ing life of article, equipment.In our various fields in life, use finished enamel invariably in a large number, as the fields such as application of the decoration in the application of the manufacturing of furniture, building, house, vehicular traffic, dynamo-electric equipment, instrument etc.Along with the progress of constant development of economy and society, people are more and more higher to the requirement of product, the electronic product external coating wants not only that outward appearance is beautiful, fast drying, more require VOC to discharge little, no triphen, heavy metal content will meet environmental protection and ROHS standard.
Finished enamel develops to the water-soluble environment protective type from initial containing benezene solvent-borne type, no benzene kind solvent type gradually, as application number is just containing benezene solvent not of 200610040431.6 Chinese invention patent " environment-friendly polyurethane surface lacquer enamel ", and only contains 5~15% N-BUTYL ACETATE; The patent of invention that application number is 200710135161.1, name is called " environmental protection acrylic polyurethane two-pack finished enamel " has been used 3~7% 1-Methoxy-2-propyl acetate and 5~15 methylcarbonate organic solvents equally, on the one hand, these organic solvents will evaporate in the enamel paint solidification process and pollute to environment, on the other hand, then can increase production cost, particularly, more need energy-conserving and environment-protective, reproducible material product as an alternative in today of oil equal energy source shortage.In view of improving constantly of the demand of national environmental protection, European ROHS standard and people's environmental consciousness, under such historical background, needing badly provides a kind of finished enamel that does not contain the truly environmental protection of organic solvent.
Summary of the invention
Technical problem to be solved by this invention provides a kind of water-soluble polyurethane finished enamel of environment-friendly type, and this finished enamel does not contain organic solvent, VOC free discharging.
For solving above technical problem, the present invention takes following technical scheme:
A kind of water-soluble polyurethane finished enamel, form by A, B two-pack, by weight, described A component includes 5~20 parts of 40~80 parts of water-soluble ultrabranching urethane resins, 0.5~2 part of defoamer, 0.5~2.0 part of flow agent and deionized waters, the B component is liquid superbrnaching end-hydroxy polymkeric substance, and the mass ratio of described A component and described B component is 1: 0.25~0.35.
Preferably, the B component is dimethylol propionic acid and TriMethylolPropane(TMP) according to mol ratio 9: 1 under the effect of an acidic catalyst, the hyperbranched polymer that contains 12 terminal hydroxy group that obtained in 5~8 hours 160~170 degrees centigrade of reactions.Described an acidic catalyst is preferably p-methyl benzenesulfonic acid.
Preferably, the water-soluble ultrabranching urethane resin prepares by the following method:
The above-mentioned hyperbranched polymer that contains 12 terminal hydroxy group, tolylene diisocyanate or isoflurane chalcone diisocyanate react the hyperbranched resin that obtained isocyanate terminated base in 6~8 hours down at 40~45 degrees centigrade, the hyperbranched resin of described isocyanate terminated base and dimethylol propionic acid reacted 7~10 hours down at 40~45 degrees centigrade then, be neutralized to neutrality, obtain described water-soluble ultrabranching urethane resin, wherein, the described hyperbranched polymer that contains 12 terminal hydroxy group, tolylene diisocyanate or isoflurane chalcone diisocyanate, the ratio of the amount of substance of dimethylol propionic acid is: 1: 12~12.5: 4~4.5.
Above-mentioned A component also comprises 10~30 parts of pigment dyestuffs.Pigment dyestuff is selected from titanium dioxide, titanium cyanines indigo plant, medium chrome yellow medium yellow, red iron oxide, iron oxide yellow, lemon yellow, bright red.
Described water-soluble polyurethane finished enamel prepares by the following method:
Under 10~60 degrees centigrade, according to proportioning water-soluble ultrabranching urethane resin, defoamer, flow agent, deionized water and stirring are mixed, grind 2 times through ball mill or three roll machine then, obtain component A, with component A and B component mix just described water-soluble polyurethane finished enamel.
Because the enforcement of above technical scheme, the present invention compared with prior art has following advantage:
The matrix that constitutes A component of the present invention is the low viscous water-soluble ultrabranching urethane resin with dissaving structure, the B component then is a kind of superbrnaching end-hydroxy polymkeric substance of liquid state, in the preparation process of finished enamel, need not with an organic solvent, the organic solvent that has thoroughly overcome conventional solvent type finished enamel pollutes, and accomplishes environmental protection truly; In addition, the employing of hyperbranched polymer not only can reduce viscosity, raising solid content, the quickening curing of enamel paint system, and can significantly increase resistance to impact shock and the sticking power that solidifies the back product; After this finished enamel was coated on article surface, the paint film light was plentiful, tough and hard wear resistant, guarantor's light tint retention are good; In addition, the present invention also has advantages such as production technique is simple, production cost is low.
Embodiment
The present invention will be described in detail below in conjunction with specific embodiment.
Below among each embodiment, the superbrnaching end-hydroxy polymkeric substance of employing mainly is the hyperbranched polymer that contains 12 terminal hydroxy group, it is by following prepared in reaction:
Dimethylol propionic acid and TriMethylolPropane(TMP) be according to mol ratio 9: 1, and 0.1 mole p-methyl benzenesulfonic acid catalyzer and about 165 degrees centigrade reacts and made in 6 hours, and its ideal molecular structure is:
Following description for convenience, this hyperbranched polymer that contains 12 terminal hydroxy group abbreviates HBP-12 as.
The preparation method of the water-soluble ultrabranching urethane of composition A component is as follows:
1 mole of HBP-12 and 12 moles of toluene diisocyanate (TDI) are 40~45 degrees centigrade of reactions 6 hours down, obtain the hyperbranched resin isocyanic ester (HBP-TDI) of isocyanate terminated base, then to wherein adding 4 moles of dimethylol propionic acids, reaction is 8 hours about 40 degrees centigrade, add triethylamine and be neutralized to neutrality, promptly get water-soluble ultrabranching urethane (HBP-TDI-W).
Above-mentioned TDI also can replace with isoflurane chalcone diisocyanate (IPDI), makes water-soluble ultrabranching urethane (HBP-IPDI-W).
Embodiment 1
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 25 gram B components.
The prescription of A component is: HBP-TDI-W 70 grams, titanium dioxide 5 grams, red iron oxide 5 grams, defoamer (comprising 1 gram BYK-052 and 0.5 gram BYK-056), flow agent (moral modest-836) 0.5 gram, deionized water 18 grams.
The preparation method of this water-soluble polyurethane finished enamel is: HBP-TDI-W, titanium dioxide, red iron oxide, BYK-052, BYK-056, moral is modest-836, deionized water mixes by above-mentioned prescription, stir, grind 2 times by ball mill or three roll machine then and get component A.Then component A and B component are mixed and promptly get water-soluble polyurethane finished enamel.
Embodiment 2
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 28 gram B components.
The prescription of A component is: HBP-IPDI-W 65 grams, blue 2 grams of titanium cyanines, medium chrome yellow medium yellow 10 grams, defoamer (comprising 0.5 gram BYK-354 and 1 gram DEFOMW-074), flow agent (DEURHEOWT-113) 1.5 grams, deionized water 20 grams.
The preparation method of this water-soluble polyurethane finished enamel is with embodiment 1.
Embodiment 3
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 25 gram B components, and its preparation method is the same.
The prescription of A component is: HBP-TDI-W 60 grams, iron oxide yellow 8 grams, lemon yellow 12 grams, defoamer (comprising 1 gram DEFOMW-080 and 0.3 gram DEFOMW-082), flow agent (DEURHEOWT-115) 1.2 grams, deionized water 17.5 grams.
Embodiment 4
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 30 gram B components.
The prescription of A component is: HBP-IPDI-W 70 grams, bright red 15 grams, defoamer DEFOMW-0900.9 gram, flow agent (DEURHEOWT-116) 1.4 grams, deionized water 15 grams.
Embodiment 5
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 20 gram B components.
The prescription of A component is: HBP-TDI-W 40 grams, HBP-IPDI-W 22 grams, blue 30 grams of titanium cyanines, defoamer (BYK-056) 1.0 grams, flow agent (comprising 1.0 gram DEURHEOWT-102 and 1.0 gram morals modest-836), deionized water 5 grams.
Embodiment 6
Water-soluble polyurethane finished enamel according to present embodiment is made up of 100 gram A components and 35 gram B components.
The prescription of A component is: HBP-TDI-W 40 grams, HBP-IPDI-W 40 grams, medium chrome yellow medium yellow 6 grams, lemon yellow 1 gram, defoamer DEFOMW-082 1.3 grams, flow agent (comprising 0.5 gram DEURHEOWT-115 and 1.2 gram DEURHEOWT-113), deionized water 10 grams.
In addition, every performance of the water-soluble polyurethane finished enamel of the various embodiments described above is tested, the results are shown in Table 1.
The performance index of table 1 water-soluble polyurethane finished enamel
Performance index |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Embodiment 6 |
Solid content (%) |
50 |
45 |
45 |
52 |
48 |
55 |
Acid number (mg KOH/g) |
10.0 |
9.0 |
9.5 |
10.0 |
10.0 |
9.0 |
Viscosity (coating-4 viscosity meter, 23 ± 2 ℃ (s) |
8.0 |
7.5 |
9.0 |
8.8 |
8.5 |
7.9 |
Fineness: (μ m) |
30 |
28 |
29 |
30 |
25 |
26 |
Glossiness: (%) |
82 |
85 |
86 |
84 |
83 |
80 |
Time of drying: 70 ± 2 ℃ (h) |
20.5 |
19.5 |
22.5 |
23.0 |
22.0 |
23.0 |
Hardness (fork method) |
0.6 |
0.7 |
0.6 |
0.5 |
0.6 |
0.7 |
Sticking power (cross-hatching) (level) |
0 |
0 |
0 |
1 |
0 |
0 |
Shock strength (kg.cm) |
55 |
59 |
58 |
56 |
56 |
60 |
As seen from Table 1, fast according to solid content height, the curing speed of water-soluble polyurethane finished enamel of the present invention, after the curing, resistance to impact shock and sticking power height.
The most key is that the present invention need not with an organic solvent in whole process of preparation, has thoroughly overcome the organic solvent pollution of conventional solvent type finished enamel, accomplishes environmental protection truly.