CN102863861B - Water-borne on rust coating and preparation method thereof - Google Patents

Water-borne on rust coating and preparation method thereof Download PDF

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Publication number
CN102863861B
CN102863861B CN201210377753.5A CN201210377753A CN102863861B CN 102863861 B CN102863861 B CN 102863861B CN 201210377753 A CN201210377753 A CN 201210377753A CN 102863861 B CN102863861 B CN 102863861B
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rust
water
preparation
parts
acrylate emulsion
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CN102863861A (en
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刘万青
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Hefei Huaqing High Tech Surface Technology Co ltd
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HEFEI HUAQING FANGXING SURFACE TECHNOLOGY Co Ltd
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Abstract

The invention is applicable to the technical field of on rust coating of steel structures and steel workpieces and particularly relates to a water-borne on rust coating and a preparation method thereof. On the basis of a crosslink styrene-acrylate emulsion membrane formation mechanism, the water-borne on rust coating with a crosslink styrene-acrylate emulsion as a main membrane formation agent is studied out by screening and compositing main components of the crosslink styrene-acrylate emulsion and other membrane formation auxiliaries. The water-borne on rust coating has the advantages of being non-toxic, harmless, pollution-free, simple in operation, wide in raw material source, low in price, clean in production, basically free of organic solvent ingredients, environment-friendly, short in membrane formation time and good in leveling property. The preparation method is simple, convenient to construct and good in anti-rust effect.

Description

Waterborne rusted paint and preparation method thereof
Technical field
The present invention is applicable to the application over rust technical field of steel construction and steel workpiece, is specifically related to a kind of waterborne rusted paint and preparation method thereof.
Background technology
Coating is on steel surface during application, and traditional technology requires thoroughly rust cleaning, and even require to expose metallic matrix true qualities completely, this is part very heavy work, and not only had a strong impact on production efficiency, executive cost is high, and rust dirt is detrimental to health; And at some band large-scale metal structures as bridge, traffic guardrail, big machinery and facility cannot carry out thorough surface treatment especially.Therefore be just necessary to develop a kind of can the new coating-Rust-resisting coating of direct brushing corrosion steel surface.
Corrosion general on hardware can not only change into stable " harmless rust " by Rust-resisting coating, and has common rust proof paint function concurrently simultaneously.Begin one's study from the end of the fifties in last century, since the mid-1960s is applied, the research of Rust-resisting coating is very active, develops also very rapid, kind is a lot, has: alkyd, epoxy, oiliness phenolic aldehyde, epoxy-coal tar, epoxy-polyvinyl butyral acetal etc. by film-forming resin classification.Can be divided into by rust-proofing action principle: osmosis type, transformant and stable form.But judging from the current situation, be adopt organism to be the oiliness on rust paint of solvent or dispersion medium mostly in existing kind, big for environment pollution, energy consumption is high, dangerous and be not expected.Thus, research and development waterborne rusted paint is not only beneficial to environment protection, and has saved a large amount of organic resource, the novel aqueous Rust-resisting coating of the one that the present invention researchs and develops just under these circumstances.
Steel surface first get rusty and the attachment of iron and steel ground more firm, but along with the carrying out of corrosion, originally nascent rust is aging gradually, below new rust constantly generate, therefore iron rust layer is two-layer inside and outside comprising.Skin is floating rust, and loose porous and iron and steel ground adheres to loosely, and with wire brush once brushing, internal layer is jail rust, and it is more firm with the attachment of iron and steel ground.On rust paint due to its internal performance can by rust transformation with stable in the coating.
From composition, iron rust is made up of the mixture of stable iron cpd and active iron cpd, according to this feature of iron rust, on rust paint is except must having the performance of general rust proof paint, also must possess two specific functions, namely transform the function with stable iron rust: (1) coating can fully infiltrate, permeate whole loose porous rusty scale, rusty scale is bondd becomes continuous print closure coating, closes whole rusty scale and steel surface; (2) enough reactivities must be had to rusty scale, iron cpd active in rusty scale can be made to pass through the filler of conversion or passivation vary stable.
Summary of the invention
The present invention is intended to overcome above-mentioned the deficiencies in the prior art, provides a kind of environment-friendly type aqueous on rust paint and preparation method thereof.
The technical solution used in the present invention is as follows:
Waterborne rusted paint, is characterized in that, its raw material is made up of following weight proportion:
Wherein, the preparation method of described Crosslinked Styrene-Acrylate Emulsion is: using 50 ~ 60 parts of butyl acrylates as soft monomer, 40 ~ 50 parts of vinylbenzene are hard monomer, 3 ~ 4 parts of N hydroxymethyl acrylamides, and 2 ~ 5 parts of vinylformic acid are altered contents, with 2 ~ 2.5 parts of OP-10 for emulsifying agent, ammonium persulphate is initiator, adopts semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 75 ~ 80 DEG C, polymerization time 2 ~ 3 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 45 ± 1%.
Preferably, described transforming agent is oxalic acid and/or tannic acid.
Preferably, described inversion accelerating agent is benzenetriol.
Preferably, described rust-stabilising pigment is one or more in aluminium dihydrogen tripolyphosphate, zinc yellow, iron oxide red, zinc oxide, barium sulfate.
Preferably, described defoamer is water-based silicone oil.
Preferably, described film coalescence aid is glycol propyl ether or butyl glycol ether.
The preparation method of waterborne rusted paint, is characterized in that, comprises the steps:
1., Crosslinked Styrene-Acrylate Emulsion is prepared;
2., being mixed with 8 ~ 12 parts of water and carry out grinding distribution to fineness by rust-stabilising pigment is 20 ~ 60 microns;
1. and 2. 3., mixing, and adds transforming agent, inversion accelerating agent, defoamer, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
The present invention is on the basis of Crosslinked Styrene-Acrylate Emulsion membrane formation mechanism, and by the major ingredient such as Crosslinked Styrene-Acrylate Emulsion and other film coalescence aid screening and composite, working out with Crosslinked Styrene-Acrylate Emulsion is the waterborne rusted paint of main film-former.Product has nontoxic, harmless, pollution-free, simple to operate, the feature such as raw material sources are extensive, price is low, cleaner production.
Waterborne rusted paint of the present invention and preparation method thereof, compared with prior art, its advantage shows:
1, product is not substantially containing Elements in Organic Solvents, environmentally friendly, pollution-free.
2, product film formation time is short, good leveling property.
3, preparation method is simple, easy construction, favorable rust preventing effect.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment 1
Waterborne rusted paint, its raw material is made up of following weight proportion:
Wherein, transforming agent selects oxalic acid, and rust-stabilising pigment is aluminium dihydrogen tripolyphosphate, and film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., Crosslinked Styrene-Acrylate Emulsion is prepared
Using 260g butyl acrylate as soft monomer, 200g vinylbenzene is hard monomer, 20g N hydroxymethyl acrylamide, 10g vinylformic acid is altered contents, and with 12.5g OP-10 for emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 75 DEG C, polymerization time 2 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 44%.
2., being mixed with 50g water and carry out grinding distribution to fineness by rust-stabilising pigment is 20 microns.
1. and 2. 3., mixing, and adds transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
Embodiment 2
Waterborne rusted paint, its raw material is made up of following weight proportion:
Wherein, transforming agent selects tannic acid, and rust-stabilising pigment is zinc yellow, and film coalescence aid is butyl glycol ether, and thickening material is commercial grade.
Preparation process is as follows:
1., Crosslinked Styrene-Acrylate Emulsion is prepared
Using 50g butyl acrylate as soft monomer, 42g vinylbenzene is hard monomer, 3g N hydroxymethyl acrylamide, 3g vinylformic acid is altered contents, and with 2.4g OP-10 for emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 78 DEG C, polymerization time 2.5 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 45%.
2., being mixed with 10g water and carry out grinding distribution to fineness by rust-stabilising pigment is 60 microns.
1. and 2. 3., mixing, and adds transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
Embodiment 3
Waterborne rusted paint, its raw material is made up of following weight proportion:
Wherein, transforming agent selects oxalic acid, and rust-stabilising pigment is iron oxide red, and film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., Crosslinked Styrene-Acrylate Emulsion is prepared
Using 540g butyl acrylate as soft monomer, 440g vinylbenzene is hard monomer, 33g N hydroxymethyl acrylamide, 40g vinylformic acid is altered contents, and with 23g OP-10 for emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 80 DEG C, polymerization time 3 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 46%.
2., being mixed with 110g water and carry out grinding distribution to fineness by rust-stabilising pigment is 40 microns.
1. and 2. 3., mixing, and adds transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
Embodiment 4
Waterborne rusted paint, its raw material is made up of following weight proportion:
Wherein, transforming agent selects tannic acid, and rust-stabilising pigment is zinc oxide, and film coalescence aid is butyl glycol ether, and thickening material is commercial grade.
Preparation process is as follows:
1., Crosslinked Styrene-Acrylate Emulsion is prepared
Using 58g butyl acrylate as soft monomer, 48g vinylbenzene is hard monomer, 3.8g N hydroxymethyl acrylamide, 5g vinylformic acid is altered contents, and with 2g OP-10 for emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 76 DEG C, polymerization time 2.2 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 44.5%.
2., being mixed with 10g water and carry out grinding distribution to fineness by rust-stabilising pigment is 35 microns.
1. and 2. 3., mixing, and adds transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
Embodiment 5
Waterborne rusted paint, its raw material is made up of following weight proportion:
Wherein, transforming agent selects oxalic acid and tannic acid (1: 1), and rust-stabilising pigment is that in iron oxide red, zinc oxide and barium sulfate (1: 1: 1), film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., Crosslinked Styrene-Acrylate Emulsion is prepared
Using 300g butyl acrylate as soft monomer, 250g vinylbenzene is hard monomer, 17.5g N hydroxymethyl acrylamide, 17.5g vinylformic acid is altered contents, and with 10.5g OP-10 for emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 77 DEG C, polymerization time 2.8 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 45.5%.
2., being mixed with 50g water and carry out grinding distribution to fineness by rust-stabilising pigment is 55 microns.
1. and 2. 3., mixing, and adds transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
Above content is only conceive example and explanation to the present invention; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the design of invention or do not surmount this scope as defined in the claims, protection scope of the present invention all should be belonged to.

Claims (4)

1. waterborne rusted paint, is characterized in that, its raw material is made up of following weight proportion:
Wherein, the preparation method of described Crosslinked Styrene-Acrylate Emulsion is: using 50 ~ 60 parts of butyl acrylates as soft monomer, 40 ~ 50 parts of vinylbenzene are hard monomer, 3 ~ 4 parts of N hydroxymethyl acrylamides, and 2 ~ 5 parts of vinylformic acid are altered contents, with 2 ~ 2.5 parts of OP-10 for emulsifying agent, ammonium persulphate is initiator, adopts semi-continuous emulsion polymerizing method polymerization preparation, polymerization temperature 75 ~ 80 DEG C, polymerization time 2 ~ 3 hours, obtained Crosslinked Styrene-Acrylate Emulsion solid content is 45 ± 1%;
Described rust-stabilising pigment is one or more in aluminium dihydrogen tripolyphosphate, zinc yellow, iron oxide red, zinc oxide, barium sulfate;
Described defoamer is water-based silicone oil;
Described film coalescence aid is glycol propyl ether or butyl glycol ether.
2. waterborne rusted paint according to claim 1, is characterized in that, described transforming agent is oxalic acid and/or tannic acid.
3. waterborne rusted paint according to claim 1, is characterized in that, described inversion accelerating agent is benzenetriol.
4. the method for the waterborne rusted paint of preparation as described in any one of claims 1 to 3, is characterized in that, comprise the steps:
1., Crosslinked Styrene-Acrylate Emulsion is prepared;
2., being mixed with 8 ~ 12 parts of water and carry out grinding distribution to fineness by rust-stabilising pigment is 20 ~ 60 microns;
1. and 2. 3., mixing, and adds transforming agent, inversion accelerating agent, defoamer, film coalescence aid, thickening material and excess water, stirs, obtains waterborne rusted paint.
CN201210377753.5A 2012-09-30 2012-09-30 Water-borne on rust coating and preparation method thereof Active CN102863861B (en)

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104031482A (en) * 2013-03-06 2014-09-10 山西鑫山生物工程集团有限公司 Environment friendly persimmon base membrane
CN103483937B (en) * 2013-09-26 2016-01-20 无锡阳工机械制造有限公司 A kind of rust-inhibiting paint
CN103938196B (en) * 2014-04-16 2016-09-14 武汉科迪奥电力科技有限公司 A kind of structural steel aqueous band rust treatment fluid and preparation method thereof in situ
CN103897510B (en) * 2014-04-22 2016-05-11 西南大学 Water-based antirusting paint operable with rust and preparation method thereof
CN104046149B (en) * 2014-07-01 2016-04-06 国家电网公司 A kind of waterborne rusted paint and preparation method thereof
CN104530878A (en) * 2014-11-20 2015-04-22 马鞍山市金韩涂料制造有限公司 Environmental-friendly rust conversion and prevention paint
CN105925092A (en) * 2016-06-24 2016-09-07 无锡伊佩克科技有限公司 Waterborne over-rust coating for steel and preparation method thereof
CN106747654B (en) * 2016-11-25 2019-04-19 深圳大学 A kind of concrete protectant, concrete protection film and preparation method thereof
CN108329767A (en) * 2018-03-13 2018-07-27 泰州市杰诚新材料有限公司 A kind of water nano Corrosion resisting paint without need of cleaning rust
CN112625528B (en) * 2020-12-19 2022-08-30 常州市武进吉丹洗涤剂有限公司 Water-based rapid rust removing and preventing agent suitable for steel surface

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CN1709931A (en) * 2004-06-18 2005-12-21 何一军 Method for preparing anti-bacteria, water-proof and anti-ageing nano propyl-phenyl emulsion
CN101921516A (en) * 2009-10-28 2010-12-22 北京航空航天大学 Aqueous antiseptic transparent coating suitable for steel surface and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1709931A (en) * 2004-06-18 2005-12-21 何一军 Method for preparing anti-bacteria, water-proof and anti-ageing nano propyl-phenyl emulsion
CN101921516A (en) * 2009-10-28 2010-12-22 北京航空航天大学 Aqueous antiseptic transparent coating suitable for steel surface and preparation method thereof

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