Laser printer rubber roll two ends trim machine automatically
Technical field
The present invention relates to the print field of handling official business, be specifically related to a kind of laser printer rubber roll two ends and automatically trim machine.
Background technology
Along with scientific and technological development, printer is universal already.At present most widely used is on the market ink-jet printer and laser printer, because the print speed of laser printer is fast, individual printing cost is low and print the advantages such as rear holding time length, the market prospects of laser printer have surmounted ink-jet printer greatly, have even greatly the trend that replaces ink-jet printer.Due to the printing principle difference of printer, the consumptive material of laser printer is mainly developer roll, carbon dust and charging roller.Rubber roll demand for laser printer on market is very big.While manufacturing rubber roll, the glue-line two ends that wrap at mandrel surface must be trimmed on request, but in current production process, all generally semi-automatic trimming, also need operator that one one blade place that delivers to the machine of trimming of rubber roll is trimmed, speed is very slow, but also easily produces substandard products, even also can damage accident.
Summary of the invention
The object of the invention is to: overcome the deficiencies in the prior art, provide a kind of laser printer rubber roll two ends automatically to trim machine, directly rubber roll automatic transport to rubber roll is trimmed to machine automatically and trim and collect, improve speed of production, enhance productivity, reduce substandard products and produce probability.
The technical solution used in the present invention is:
A kind of laser printer rubber roll two ends trim machine automatically, comprise base, also comprise cutter sweep, the clamping-rotating device of being located at successively from left to right base top, pick device, conveying device and gathering-device; The described slide block DF that picks device, in the time of left station, picks the notch that connects material before the cutting of device and is positioned at the below, blanking place of clamping-rotating device; Slide block DF is in the time of right working position, and the notch that connects material before cutting is positioned at the blanking place below of conveying device, picks the notch that connects material after the cutting of device simultaneously and be positioned at the below, blanking place of clamping-rotating device; When the notch that connects material before cutting is tilted to the right to range, the notch that connects material before cutting is positioned at the domatic charging aperture top of gathering-device; After clamping-rotating device clamps and rises, workpiece rubber roll laterally faces toward the blade cutting edge of cutter sweep.
The further improvement project of the present invention is, described conveying device comprises the bearing AG being fixed on base, be fixed on the table top on bearing AG top, be located at the back taper doffer of table top left end bottom, also comprise active rotating shaft and the driven spindle be located on the top board of table top and the median plane of base plate, on described active rotating shaft and driven spindle, be arranged with respectively the synchronous pulley AA of coupling, synchronous pulley AA ' and synchronous pulley AB, synchronous pulley AB ', described synchronous pulley AA, synchronous pulley AB is provided with the conveyer belt AC of coupling, synchronous pulley AA ', synchronous pulley AB ' is provided with the conveyer belt AC ' of coupling, described active rotating shaft is connected with the motor AF that is fixed on base plate.
The present invention further improvement project is, the left surface of described table top is provided with " U " shape notch, and described synchronous pulley AA, synchronous pulley AB and conveyer belt AC and synchronous pulley AA ', synchronous pulley AB ' and conveyer belt AC ' are respectively in two parallel slots of " U " shape notch.
The present invention further improvement project is that the outer surface of described conveyer belt AC and conveyer belt AC ' is evenly equipped with strip bulge AE and strip bulge AE '.
The present invention further improvement project is, described " U " top, shape notch place is provided with ceiling, and described ceiling is fixed on the front and rear side edge of table top, and described ceiling bottom is vertically provided with baffle plate, the left side of baffle plate is connected with catch AH, between described catch AH and ceiling bottom, is provided with torque spring AI.
The present invention further improvement project is, described clamping-rotating device comprises the front pods and the rear cushion block that are fixed on base, be individually fixed in front pods top, the piston cylinder BM of the piston cylinder BL piston BB of the piston BA at rear cushion block top, also comprise the piston rod BC end that is individually fixed in piston BA, the pedestal BE of the piston rod BD end of piston BB, pedestal BF, and be individually fixed in pedestal BE top, the motor BG at pedestal BF top and the piston cylinder BN of piston BH, the piston rod BI end of the roller end of described motor BG and piston BH is respectively equipped with circular groove BJ and circular groove BK, and, the center line of the axis of rotating shaft and piston rod BI is same straight line.
The present invention further improvement project is, described cutter sweep comprises the substrate that is fixed on base, be fixed on the piston cylinder CF and " U " shape slide block CB that is slidably connected to top, substrate the right of the piston CA of substrate top left, described " U " shape slide block CB is fixed on the piston rod CC end of piston CA, the right flank middle top position of " U " shape slide block CB two parallel facades is arranged with blade, " U " shape slide block CB bottom front and rear side is along being arranged with notch CD, described notch CD mates slip with top, substrate the right front and rear side along the set slide rail CE of symmetry, described slide rail CE right-hand member is provided with limited slip block CG.
The present invention further improvement project is, the described device of picking comprises bearing DE, the cushion block that is fixed on bearing DE top left being fixed on base, the slide block DF that is slidably connected to top, bearing DE the right, also comprise the piston DI that is fixed on cushion block top, be movably connected on the support of slide block DF and be vertically located at side by side a top of the trellis, be provided with the notch that connects material cut before pick frame and cut after pick frame, described slide block DF is provided with manhole, the piston rod DJ of the set piston DI in cushion block top, through manhole, is flexibly connected with support.
The present invention further improvement project is, the top of picking frame before described the cutting notch that connects material before being provided with and cutting, before cutting, pick the front and rear side of the left surface of frame and pick frame after being arranged with vertical cutting near bottom, after cutting, pick top of the trellis and be provided with the notch that connects material after cutting, described in pick frame height after cutting and pick frame lower than before cutting.
The present invention further improvement project is, the cross section of described slide block DF is " L " shape, the facade of slide block DF left and right crown center is the inclined-plane being tilted to the left, right flank, the bottom of support coordinate with facade, the top, the right of slide block DF left and right crown center respectively, and by being fixed on the hinge at slide block DF right flank top, support is flexibly connected with slide block DF.
The present invention further improvement project is, the left surface of described support is provided with rectangular channel DC, and described piston rod DJ end is provided with spacing head, and described spacing head stretches in rectangular channel DC, and piston rod DJ is flexibly connected with support; The notch bilateral symmetry of described rectangular channel DC is provided with rib DH.
The present invention further improvement project is, top, bearing DE the right front and rear side is along being arranged with slide rail DK, and slide block DF bottom front and rear side is along being arranged with rectangular notch DD, and described slide rail DK coordinates and is slidably connected with rectangular notch DD; The two ends, left and right of described slide rail DK are fixed with respectively limited slip block DA, limited slip block DB.
The present invention further improvement project is, described gathering-device comprise be fixed on successively from left to right base top vertical rod and domatic, be located near the domatic notch of face toe upper surface and be located at the rib on side edge, domatic front and back, also comprise the catch EA that is located at domatic notch bottom surface, described catch EA is coordinated and is rotationally connected with domatic notch by the torque spring EB that is fixed on domatic notch bottom surface.
Beneficial effect of the present invention is:
Carry out workpiece rubber roll two ends while trimming with the present invention, first workpiece rubber roll is placed on successively in the interval that the strip bulge AE of conveyer belt AC outer surface forms, after power-on switch, motor AF running, conveyer belt is fed forward workpiece rubber roll, along with pushing ahead of conveyer belt, workpiece rubber roll starts to touch catch AH, and catch AH swings left because workpiece rubber roll continues to be fed forward constantly, in the time that workpiece rubber roll departs from conveyer belt, the high order end of catch AH end in hunting range, by signal controlling, motor AF shuts down, workpiece rubber roll connects material in notch before falling to and cutting simultaneously, and by signal controlling, piston rod DJ takes in piston cylinder DL, and is with movable slider DF to slide into limited slip block DA place along slide rail DK left, by signal controlling, piston rod BI stretches out piston cylinder BN, and workpiece rubber roll is clamped, pass through signal controlling, piston rod BC and piston rod BD stretch out piston cylinder BL and BM to range simultaneously, drive motor BG and piston BH rise to highest point, pass through afterwards signal, motor BG running, drives the rotation of workpiece rubber roll, and piston rod CC stretches out piston cylinder CF, band movable slider CB slides into limited slip block CG place to the right along slide rail CE, and workpiece rubber roll two ends are trimmed, at the same time, workpiece rubber roll is clamped and rises to after highest point by piston rod BI and motor BG rotating shaft, piston rod DJ stretches out piston cylinder DL, band movable slider DF slides into limited slip block DB place to the right along slide rail DK, piston rod DJ continues to extend out to range, drive is picked frame and is clockwise to and cuts rear material receiving port opening sensing lower right around hinge after cutting, and be positioned at the top of domatic feeding port, now, workpiece rubber roll after last undercut the is neat notch that connects material from cutting tumbles to domatic, workpiece rubber roll after last undercut is neat rolls across catch EA in the time of domatic rolling, pass through signal controlling, piston rod DJ takes in piston cylinder DL, drive is picked frame after picking frame before cutting and cutting and is rotated counterclockwise to vertical direction around hinge, by signal controlling, the workpiece rubber roll after trimming connects material in notch after falling to and cutting, and simultaneously starter motor AF again waits for that next root workpiece rubber roll falls to before cutting to connect material in notch, by that analogy, repeat said process.From the above-mentioned course of work, carry out rubber roll two ends while automatically trimming with the present invention, accelerate speed of production, improve production efficiency, and can effectively prevent the generation of defect ware.
Brief description of the drawings:
Fig. 1 is structure front elevational schematic of the present invention.
Fig. 2 is transport conveyor constructions front elevational schematic of the present invention.
Fig. 3 is transport conveyor constructions schematic top plan view of the present invention.
Fig. 4 is that schematic diagram is looked on a clamping-rotating device structure of the present invention left side.
When Fig. 5 is clamping-rotating device clamping of the present invention, schematic diagram is looked on a structure left side.
When Fig. 6 is clamping-rotating device clamping lifting of the present invention, schematic diagram is looked on a structure left side.
Fig. 7 is that clamping-rotating device of the present invention promotes a structure left side while clamping and looks schematic diagram.
Fig. 8 is cutter sweep structure front elevational schematic of the present invention.
Fig. 9 is that schematic diagram is looked on a cutter sweep structure of the present invention left side.
Structure front elevational schematic when Figure 10 is cutter sweep right working position of the present invention.
Figure 11 is the apparatus structure front elevational schematic of picking of the present invention.
Figure 12 is that schematic diagram is looked on the apparatus structure left side of picking of the present invention.
Figure 13 is structure front elevational schematic while picking the left station of device of the present invention.
Figure 14 is structure front elevational schematic while picking device right working position range of the present invention.
Figure 15 is the enlarged diagram of M structure while picking device right working position of the present invention.
Figure 16 is the enlarged diagram of M structure while picking the left station of device of the present invention.
Figure 17 is gathering-device structure front elevational schematic of the present invention.
Figure 18 is gathering-device structure schematic top plan view of the present invention.
Structure front elevational schematic when Figure 19 is gathering-device use of the present invention.
Detailed description of the invention:
As shown in Figure 1, the present invention includes base 1, also comprise cutter sweep 4, the clamping-rotating device 3 of being located at successively from left to right base 1 top, pick device 5, conveying device 2 and gathering-device 6; The described slide block DF508 that picks device 5, in the time of left station, picks the notch 517 that connects material before the cutting of device 5 and is positioned at the below, blanking place of clamping-rotating device 3; Slide block DF508 is in the time of right working position, and the notch 517 that connects material before cutting is positioned at the blanking place below of conveying device 2, picks the notch 518 that connects material after the cutting of device 5 simultaneously and be positioned at the below, blanking place of clamping-rotating device 3; When the notch 517 that connects material before cutting is tilted to the right to range, the notch 517 that connects material before cutting is positioned at the domatic 602 charging aperture tops of gathering-device 6; After clamping-rotating device 3 clamps and rises, workpiece rubber roll 7 laterally faces toward blade 406 cutting edges of cutter sweep 4.
Shown in Fig. 2, Fig. 3, described conveying device 2 comprise be fixed on base 1 bearing AG201, be fixed on bearing AG201 top table top 221, be located at the back taper doffer 222 of table top 221 left ends bottoms, also comprise active rotating shaft 204 and the driven spindle 219 be located on the top board 202 of table top 221 and the median plane of base plate 203, the left surface of described table top 221 is provided with " U " shape notch 211, on described active rotating shaft 204 and driven spindle 219, be arranged with respectively the synchronous pulley AA205 of coupling, synchronous pulley AA ' 205 ' and synchronous pulley AB220, synchronous pulley AB ' 220 ', described synchronous pulley AA205, synchronous pulley AB220 is provided with the conveyer belt AC210 of coupling, synchronous pulley AA ' 205 ', synchronous pulley AB ' 220 ' is provided with the conveyer belt AC ' 210 ' of coupling, described synchronous pulley AA205, synchronous pulley AB220 and conveyer belt AC210 and synchronous pulley AA ' 205 ', synchronous pulley AB ' 220 ' and conveyer belt AC ' 210 ' are respectively in two parallel slots of " U " shape notch 211, the outer surface of described conveyer belt AC210 and conveyer belt AC ' 210 ' is evenly equipped with strip bulge AE212 and strip bulge AE ' 212 ', the spacing of described strip bulge AE212, strip bulge AE ' 212 ' is equal to or slightly less than the diameter of workpiece rubber roll 7, the height of strip bulge AE212, strip bulge AE ' 212 ' equals or is slightly larger than the radius of workpiece rubber roll 7, one end of workpiece rubber roll 7 is positioned in the interval of strip bulge AE212 formation, and the other end correspondence of workpiece rubber roll 7 is positioned in the interval of strip bulge AE ' 212 ' formation, described motor AF206 is fixed on the base plate 203 of table top 221, the output shaft of motor AF206 is provided with belt wheel 207, the belt wheel 208 being provided with active rotating shaft 204 by belt 209 is connected, and described belt wheel 208 is located between synchronous pulley AA205 and synchronous pulley AA ' 205 ', the front and back side distance of described table top 221 equals or is slightly larger than the length of workpiece rubber roll 7, and being vertically provided with respectively front rib 218 and the rear rib 218 ' of equal height, the height of described front rib 218, rear rib 218 ' is greater than the distance between workpiece rubber roll 7 tops and table top 221 top boards 202, the top of described top board 202, " U " shape notch 211 places that are positioned at, are provided with ceiling 213, and described ceiling 213 is higher than the top of front rib 218, and the front/rear end of ceiling 213 is respectively in the plane of front rib 218, rear rib 218 ', and fixing with front rib 218, rear rib 218 ' respectively, described ceiling 213 bottoms are vertically provided with baffle plate 214, and the limit, left side of baffle plate 214 is connected with catch AH215, between described catch AH215 and ceiling 213 bottoms, are provided with torque spring AI216.
In conjunction with Fig. 4, Fig. 5, shown in Fig. 6 and Fig. 7, described clamping-rotating device 3 comprises the front pods 302 and the rear cushion block 301 that are fixed on base 1, be individually fixed in front pods 302 tops, the piston cylinder BL304 of the piston BA at rear cushion block 301 tops, the piston cylinder BM303 of piston BB, also comprise the piston rod BC314 end that is individually fixed in piston BA, the pedestal BE306 of the piston rod BD313 end of piston BB, pedestal BF305, and be individually fixed in pedestal BE306 top, the motor BG308 at pedestal BF305 top and the piston cylinder BN307 of piston BH, rotating shaft 310 ends of described motor BG308 and the piston rod BI309 end of piston BH are respectively equipped with circular groove BJ312 and circular groove BK311, and, the center line of the axis of rotating shaft 310 and piston rod BI309 is same straight line.
In conjunction with Fig. 8, shown in Fig. 9 and Figure 10, described cutter sweep 4 comprises the substrate 401 that is fixed on base 1, be fixed on the piston cylinder CF402 and " U " shape slide block CB403 that is slidably connected to substrate 401 tops, the right of the piston CA of substrate 401 top left, described " U " shape slide block CB403 is fixed on the piston rod CC408 end of piston CA, the right flank middle top position of " U " shape slide block CB403 two parallel facades is arranged with blade 406, " U " shape slide block CB403 bottom front and rear side is along being arranged with notch CD405, described notch CD405 mates slip with substrate 401 top, the right front and rear side along the set slide rail CE404 of symmetry, described slide rail CE404 right-hand member is provided with limited slip block CG407.
In conjunction with Figure 11, Figure 12, Figure 13, Figure 14, shown in Figure 15 and Figure 16, the described device 5 of picking comprises the bearing DE501 that is fixed on base 1, be fixed on the cushion block 502 of bearing DE501 top left, be slidably connected to the slide block DF508 at top, bearing DE501 the right, also comprise the piston DI that is fixed on cushion block 502 tops, be movably connected on the support 507 of slide block DF508 and be vertically located at side by side support 507 tops, be provided with pick frame 504 before the cutting of the notch that connects material and cut after pick frame 505, described slide block DF508 is provided with manhole 524, the piston rod DJ510 of the cushion block 502 set piston DI in top is through manhole 524, be flexibly connected with support 507, the described top of picking frame 504 is provided with the notch 517 that connects material before leg-of-mutton cutting, the A/F of notch 517 and the degree of depth of connecting material before described cutting is greater than the glue-line diameter of workpiece rubber roll 7, before cutting, pick the front and rear side of the left surface of frame 504 and pick frame 505 after being arranged with vertical cutting near bottom, after cutting, pick frame 505 tops and be provided with the notch 518 that connects material after semicircular cutting, the radius of notch 518 of connecting material after described cutting is slightly larger than the glue-line diameter of workpiece rubber roll 7, described in pick frame 505 height lower than picking frame 504 before cutting after cutting, before described cutting, pick frame 504 and be fixedly connected with by contiguous block 506 with support 507, bolt DO521 is fixing with support 507 by contiguous block 506, and bolt DP522 picks frame 504 by contiguous block 506 and before cutting fixing, the cross section of described slide block DF508 is " L " shape, the facade of slide block DF508 left and right crown center is the inclined-plane being tilted to the left, right flank, the bottom of support 507 coordinate with facade, the top, the right of slide block DF508 left and right crown center respectively, and by being fixed on the hinge 509 at slide block DF508 right flank top, support 507 is flexibly connected with slide block DF508, the piston cylinder DL503 of described piston DI is fixed on cushion block 502 tops by bolt DQ516, the left surface of described support 507 is provided with rectangular channel DC519, described piston rod DJ510 end is provided with spacing 511, described spacing 511 is stretched in rectangular channel DC519, piston rod DJ510 is flexibly connected with support 507, the notch bilateral symmetry of described rectangular channel DC519 is provided with rib DN523, and described spacing 511 is spheroid or hemisphere, top, bearing DE501 the right front and rear side is along being arranged with slide rail DK514, slide block DF508 bottom front and rear side is along being arranged with rectangular notch DD520, described slide rail DK514 coordinates and is slidably connected with rectangular notch DD520, and the two ends, left and right of described slide rail DK514 are fixed with respectively limited slip block DA512, limited slip block DB513, the center of described notch DD520 is provided with groove DR525, in described groove DR525, be fixed with electromagnet, when described slide block DF508 props up limited slip block DB513, the slide rail DK514 top of iron core 527 lower positions of corresponding electromagnet is provided with groove DS528, the A/F of described groove DS528 is slightly larger than the width of iron core 527, and the degree of depth of groove DS528 is slightly less than the half of iron core 527 height.
Shown in Figure 17, Figure 18 and Figure 19, described gathering-device 6 comprise be fixed on successively from left to right base 1 top vertical rod 601 and domatic 602, be located near the domatic notch 606 of domatic 602 upper base surface and be located at the rib 603 on domatic 602 side edges, front and back, also comprise the catch EA605 that is located at domatic notch 606 bottom surfaces, described catch EA605 is coordinated and is rotationally connected with domatic notch 606 by the torque spring EB604 that is fixed on domatic notch 606 bottom surfaces.
Carry out workpiece rubber roll two ends while trimming with the present invention, first workpiece rubber roll 7 is placed on successively in the interval that the strip bulge AE212 of conveyer belt AC210 outer surface forms, after power-on switch, motor AF206 running, conveyer belt AC210 is fed forward workpiece rubber roll 7, along with pushing ahead of conveyer belt AC210, workpiece rubber roll 7 starts to touch catch AH215, and catch AH215 swings left because workpiece rubber roll 7 continues to be fed forward constantly, in the time that workpiece rubber roll 7 departs from conveyer belt, the high order end of catch AH215 end in hunting range, pass through signal controlling, motor AF206 shuts down, workpiece rubber roll 7 connects material in notch 517 before falling to and cutting simultaneously, by signal controlling, magnet spool 526 obtains electric, iron core 527 adhesives of electromagnet, piston rod DJ510 takes in piston cylinder DL503, and is with movable slider DF508 to slide into limited slip block DA512 place along slide rail DK514 left, by signal controlling, piston rod BI309 stretches out piston cylinder BN307, and workpiece rubber roll 7 is clamped, pass through signal controlling, piston rod BC314 and piston rod BD313 stretch out piston cylinder BL304 and BM303 to range simultaneously, drive motor BG308 and piston BH rise to highest point, pass through afterwards signal, motor BG308 running, drives workpiece rubber roll 7 to rotate, and piston rod CC408 stretches out piston cylinder CF402, band movable slider CB403 slides into limited slip block CG407 place to the right along slide rail CE404, and workpiece rubber roll 7 two ends are trimmed, at the same time, workpiece rubber roll 7 is clamped and rises to after highest point by piston rod BI309 and motor BG308 rotating shaft, piston rod DJ510 stretches out piston cylinder DL503, band movable slider DF508 slides into limited slip block DB513 place to the right along slide rail DK514, pass through signal controlling, magnet spool 526 dead electricity, the iron core 527 of electromagnet is stuck between groove DR525 and groove DS528, piston rod DJ510 continues to extend out to range simultaneously, drive is picked frame 505 and is clockwise to around hinge 509 notch 518 openings that connect material after cutting and points to lower rights after cutting, and be positioned at the top of domatic 602 feeding ports, now, workpiece rubber roll 7 after last undercut the is neat notch 518 that connects material from cutting tumbles to domatic 602, workpiece rubber roll 7 after last undercut is neat rolls across catch EA605 in the time that domatic 602 roll, pass through signal controlling, piston rod DJ510 takes in piston cylinder DL503, drive is picked frame 505 after picking frame 504 before cutting and cutting and is rotated counterclockwise to vertical direction around hinge 509, by signal controlling, the workpiece rubber roll 7 after trimming connects material in notch 518 after falling to and cutting, and simultaneously starter motor AF206 again waits for that next root workpiece rubber roll 7 falls to before cutting to connect material in notch 517, by that analogy, repeat said process.