CN102853198B - Method for mounting source-taking part of calorific value instrument on line - Google Patents

Method for mounting source-taking part of calorific value instrument on line Download PDF

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Publication number
CN102853198B
CN102853198B CN201110180942.9A CN201110180942A CN102853198B CN 102853198 B CN102853198 B CN 102853198B CN 201110180942 A CN201110180942 A CN 201110180942A CN 102853198 B CN102853198 B CN 102853198B
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China
Prior art keywords
valve
value instrument
source block
caloric value
gets
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CN201110180942.9A
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CN102853198A (en
Inventor
朱忠荣
胡斌
张华�
羊文龙
朱泽俊
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MCC5 Group Shanghai Corp Ltd
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MCC5 Group Shanghai Corp Ltd
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Abstract

The invention discloses a method for mounting a source-taking part of a calorific value instrument on line. The method comprises the steps of a, building a temporary construction facility; b, setting a work condition of a valve to be used; mutually connecting a valve (3), a short pipe (4) and a supplementary core (5) with threads before construction to ensure that the valve is in a half-opening state; keeping good sealing property of the joint of the valve (3), the short pipe (4) and the supplementary core (5); c, welding a pipe seat; drilling and marking a pipeline (2) before drilling to ensure that the center of the pipe seat (7) and the center of a mounting point of the source-taking part (1) of the calorific value instrument are on the same point; and fixing and welding the pipe seat (7) on the pipeline (2); d; drilling and mounting the valve; enabling a construction personnel to wear an oxygen respirator and drill the center of the mounting point of the source-taking part (1) of the calorific value instrument which is marked by an air drill; watering the drilling part during drilling; mounting the supplementary core (5) with the short pipe of the valve on the pipe seat (7) after a hole is completely drilled; tightening up the supplementary core (5) and the pipe seat (7); and closing the valve (3).

Description

A kind of caloric value instrument gets the online installation method of source block
Technical field
The present invention relates to a kind of caloric value instrument installation method, specifically, is that a kind of caloric value instrument gets the online installation method of source block.
Background technique
In metallurgical industry, when carrying out Online revamp to territory, coking producing region, usually run into and send the upper newly-increased a set of caloric value instrument of gas pipe line (COG) (as coke oven → blast furnace gas pipeline) outside at coke oven, need to get source block in gas pipe line (COG) upper boring installation two.The method of getting source block is installed in known boring on COG pipeline to be needed to close COG pipeline valve, after in pipeline, coal gas fully diffuses, could hole on pipeline, installs caloric value instrument and gets source block.But close COG pipeline valve, normal production will be affected, cause certain economic loss.
Therefore known boring on COG pipeline is installed the method for getting source block and be there is above-mentioned all inconvenience and problem.
Summary of the invention
Object of the present invention, is that proposing a kind of safe and reliable normal caloric value instrument produced that do not affect gets the online installation method of source block.
Another object of the present invention, as long as be that the caloric value instrument proposing a kind of safe and reliable few temporary measure, reduce temporary measure expense gets the online installation method of source block.
Another object of the present invention, is that proposing a kind of safe and reliable caloric value instrument that can install at short notice, reduce construction cost gets the online installation method of source block.
For achieving the above object, technical solution of the present invention is:
A kind of caloric value instrument gets the online installation method of source block, it is characterized in that comprising the following steps:
A, set up temporary construction facility
Set up platform that a band protects to block and set up an escape passage on platform side; Place an explosion-proof axial flow fan at the uptake of construction point, and specify that workmen constructs at the uptake of construction point;
B, stand-by valve operating mode is set
By stand-by valve, short tube and bushing are interconnected with screw thread before construction, make valve be in half-open position; Keep valve, short tube and bushing joint good seal;
C, welding base
On pipeline, carry out the tick lables of vertical drilling before boring, make the center of base and caloric value instrument get the mounting points center of source block in same point, base is welded on pipeline admittedly;
D, boring and dress valve
Workmen puts on rebreather, gets at the caloric value instrument carrying out mark the hole that source block mounting points center air drill bores a φ about 20; Constantly to be watered to drill hole by special messenger in the process of boring, in order to avoid drill hole heating, cause gas firing; When boring drills through soon, suitably reduce and creep into strength; Remove air drill after hole drill is saturating, rapidly preparation is arranged on base in the band valve on side, the bushing of short tube, tighten the bushing and base of being with valve, short tube, throttle down.
Caloric value instrument of the present invention is got the online installation method of source block and can also be further achieved by the following technical measures.
Aforesaid method, in wherein said step a, described blower fan is explosion-proof axial flow fan.
Aforesaid method, in wherein said step a, also comprises preparation two barrels of water, to make to lower the temperature when welding base and boring.
Aforesaid method, in wherein said step b, valve is DN25.
Aforesaid method, in wherein said step b, short tube is DN25.
Aforesaid method, in wherein said step b, bushing is DN40/DN25.
Aforesaid method, in wherein said step c, base is DN40.
Aforesaid method, in wherein said steps d, bore diameter is 18 ~ 25mm.
After adopting technique scheme, caloric value instrument of the present invention is got the online installation method of source block and is had the following advantages:
1, installation steps are reasonable in design, simple to operate, construction safety, reliable;
2, the temporary measure needed is few, reduces temporary measure expense;
3, guarantee that not affecting production installation caloric value instrument gets source block;
4, online installation can be completed in the short time, reduce construction cost.
Accompanying drawing explanation
Fig. 1 is that the caloric value instrument of the embodiment of the present invention gets source block and base, valve, the connection diagram of bushing and short tube;
Fig. 2 is the base welding schematic diagram of the embodiment of the present invention;
Fig. 3 is the schematic diagram of holing on pipeline of the embodiment of the present invention.
In figure: 1 caloric value instrument gets source block, 2 pipelines, 3 valves, 4 short tubes, 5 bushings, 6 welds, 7 bases, 8 borings.
Embodiment
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is illustrated further.
Embodiment 1
Now refer to Fig. 1, Fig. 1 is that the caloric value instrument of the embodiment of the present invention gets source block and base, valve, the connection diagram of bushing and short tube.Caloric value instrument of the present invention gets the online installation method of source block, it is characterized in that comprising the following steps:
A, set up temporary construction facility
In coking subsidiary factory of Baosteel iron making portion first phase coke oven instrument improvement project, need at the upper newly-increased a set of caloric value instrument of first phase coke oven gas pipe (COG).Caloric value instrument is installed, first first must holes on coke oven COG pipeline, install and get source block.
Overhead there is more than 10 meter high owing to getting source block mounting points, in order to ensure construction safety, needing to set up the platform that a band protects to block, simultaneously in order to workmen can flee the scene rapidly when meeting accident, also setting up the passage of an escape on platform side.In order to ensure that workmen can not by gas poisoning, dilution coal gas, needs to place an explosion-proof axial flow fan at the uptake of construction point, and specifies that workmen constructs at the uptake of construction point; When welding base and boring, in order to reduce temperature, two barrels of water also must be prepared.
B, stand-by valve operating mode is set
By stand-by valve (DN25) 3, short tube 4(DN25) and bushing (DN40/DN25) 5 be interconnected with screw thread before construction, caloric value instrument is got source block 1 and is contained in by short tube and valve and mends on core 5, makes valve be in half-open position; Keep valve 3, short tube 4 and bushing 5 joint good seal; Mending core 5 with base (DN40) 7 is the corollary equipments be threaded connection.
C, welding base
On pipeline 2, carry out the tick lables of vertical drilling 8 before boring, make the center of base 7 and caloric value instrument get the mounting points center of source block 1 in same point, base 7 is welded in admittedly on pipeline 2;
D, boring and dress valve
Workmen puts on rebreather, gets at the caloric value instrument carrying out mark the hole that source block (1) mounting points center air drill bores diameter an about 20mm; Constantly to be watered to drill hole by special messenger in the process of boring, in order to avoid drill hole heating, cause gas firing; When hole (8) drill through soon, suitably reduce and creep into strength; Air drill is removed after hole drill is saturating, rapidly the bushing (5) of the band valve prepared on side, short tube is arranged on base (7), tighten bushing (5) and the base (7) of band valve, short tube, throttle down (3), completes whole caloric value instrument and gets the online installation procedure of source block.
Above embodiment is used for illustrative purposes only, but not limitation of the present invention, person skilled in the relevant technique, without departing from the spirit and scope of the present invention, can also make various conversion or change.Therefore, all equivalent technological schemes also should belong to category of the present invention, should be limited by each claim.

Claims (8)

1. caloric value instrument gets the online installation method of source block, it is characterized in that comprising the following steps:
A, set up temporary construction facility
Set up platform that a band protects to block and set up an escape passage on platform side; Place a Fans at the uptake of construction point, and specify that workmen constructs at the uptake of construction point;
B, stand-by valve operating mode is set
By stand-by valve (3), short tube (4) and bushing (5) are interconnected with screw thread before construction, make valve be in half-open position; Keep valve (3), short tube (4) and bushing (5) joint good seal;
C, welding base
On pipeline (2), carry out the tick lables of vertical drilling (8) before boring, make the center of base (7) and caloric value instrument get the mounting points center of source block (1) in same point, base (7) is welded in admittedly on pipeline (2);
D, boring and dress valve
Workmen puts on rebreather, gets source block (1) mounting points center air drill hole at the caloric value instrument carrying out mark; To water to drill hole in the process of boring; When hole (8) drill through soon, suitably reduce and creep into strength; Remove air drill after hole drill is saturating, rapidly the bushing (5) of the band valve prepared on side, short tube is arranged on base (7), tighten bushing (5) and the base (7) of band valve, short tube, throttle down (3).
2. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described step a, described blower fan is explosion-proof axial flow fan.
3. caloric value instrument as claimed in claim 1 gets the online installation method of source block, it is characterized in that, in described step a, also comprises preparation two barrels of water, to make to lower the temperature when welding base and boring.
4. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described step b, valve is DN25.
5. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described step b, short tube is DN25.
6. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described step b, bushing is DN40/DN25.
7. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described step c, base is DN40.
8. caloric value instrument as claimed in claim 1 gets the online installation method of source block, and it is characterized in that, in described steps d, bore diameter is 18 ~ 25mm.
CN201110180942.9A 2011-06-30 2011-06-30 Method for mounting source-taking part of calorific value instrument on line Active CN102853198B (en)

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CN102853198B true CN102853198B (en) 2015-06-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104236621A (en) * 2013-06-20 2014-12-24 五冶集团上海有限公司 Benzene hydrogenation engineering instrument pipeline and tap component manufacturing and mounting method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3909024C1 (en) * 1989-03-18 1990-07-12 Immanuel 3203 Sarstedt De Jeschke Boring implement for making holes in service lines
CN1112040A (en) * 1994-02-23 1995-11-22 弗赖亚特克陶器及塑料工厂有限公司 Anbohrarmatur
CN101294834A (en) * 2008-05-30 2008-10-29 崔从文 Flowmeter fluid dynamic on-line installation method
EP2048426A2 (en) * 2007-09-22 2009-04-15 Egeplast Werner Strumann GmbH & Co. KG Tapping fitting

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4318673B2 (en) * 2005-07-28 2009-08-26 株式会社水道技術開発機構 How to replace fluid piping system equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3909024C1 (en) * 1989-03-18 1990-07-12 Immanuel 3203 Sarstedt De Jeschke Boring implement for making holes in service lines
CN1112040A (en) * 1994-02-23 1995-11-22 弗赖亚特克陶器及塑料工厂有限公司 Anbohrarmatur
EP2048426A2 (en) * 2007-09-22 2009-04-15 Egeplast Werner Strumann GmbH & Co. KG Tapping fitting
CN101294834A (en) * 2008-05-30 2008-10-29 崔从文 Flowmeter fluid dynamic on-line installation method

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