CN102853198A - Method for mounting source-taking part of calorific value instrument on line - Google Patents
Method for mounting source-taking part of calorific value instrument on line Download PDFInfo
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- CN102853198A CN102853198A CN2011101809429A CN201110180942A CN102853198A CN 102853198 A CN102853198 A CN 102853198A CN 2011101809429 A CN2011101809429 A CN 2011101809429A CN 201110180942 A CN201110180942 A CN 201110180942A CN 102853198 A CN102853198 A CN 102853198A
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- valve
- value instrument
- source block
- caloric value
- installation method
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Abstract
The invention discloses a method for mounting a source-taking part of a calorific value instrument on line. The method comprises the steps of a, building a temporary construction facility; b, setting a work condition of a valve to be used; mutually connecting a valve (3), a short pipe (4) and a supplementary core (5) with threads before construction to ensure that the valve is in a half-opening state; keeping good sealing property of the joint of the valve (3), the short pipe (4) and the supplementary core (5); c, welding a pipe seat; drilling and marking a pipeline (2) before drilling to ensure that the center of the pipe seat (7) and the center of a mounting point of the source-taking part (1) of the calorific value instrument are on the same point; and fixing and welding the pipe seat (7) on the pipeline (2); d; drilling and mounting the valve; enabling a construction personnel to wear an oxygen respirator and drill the center of the mounting point of the source-taking part (1) of the calorific value instrument which is marked by an air drill; watering the drilling part during drilling; mounting the supplementary core (5) with the short pipe of the valve on the pipe seat (7) after a hole is completely drilled; tightening up the supplementary core (5) and the pipe seat (7); and closing the valve (3).
Description
Technical field
The present invention relates to a kind of caloric value instrument installation method, specifically, is that a kind of caloric value instrument is got the online installation method of source block.
Background technique
In the metallurgical industry, when Online revamp is carried out in territory, coking producing region, usually run at coke oven and send the newly-increased cover caloric value instrument of gas pipe line (COG) (such as coke oven → blast furnace gas pipeline) outside, need to install two in gas pipe line (COG) boring and get source block.Known in the boring of COG pipeline the method for getting source block be installed and close the COG pipeline valve, after coal gas in the pipeline is fully diffused, could hole at pipeline, caloric value instrument is installed is got source block.But close the COG pipeline valve, will affect normal production, cause certain economic loss.
Therefore knownly in the boring of COG pipeline the method for getting source block is installed and exists above-mentioned all inconvenience and problem.
Summary of the invention
Purpose of the present invention is to propose a kind of safe and reliable caloric value instrument that does not affect normal production and gets the online installation method of source block.
Another object of the present invention is to propose a kind of safe and reliable caloric value instrument that needs only few temporary measure, reduction temporary measure expense and gets the online installation method of source block.
Another purpose of the present invention is to propose a kind ofly safe and reliable can to install at short notice, the caloric value instrument of reducing construction cost gets the online installation method of source block.
For achieving the above object, technical solution of the present invention is:
A kind of caloric value instrument is got the online installation method of source block, it is characterized in that may further comprise the steps:
A, set up the temporary construction facility
Set up platform that a band protects to block and set up an escape passage on the platform next door; Uptake at the construction point is placed an explosion-proof axial flow fan, and stipulates that the workmen constructs at the uptake of construction point;
B, stand-by valve operating mode is set
With stand-by valve, short tube and bushing interconnect with screw thread before construction, make valve be in half-open position; Keep valve, short tube and bushing joint good seal;
C, welding base
Carry out the tick lables of vertical drilling at pipeline before the boring, make the center of base and mounting points center that caloric value instrument is got source block in same point, admittedly be welded in base on the pipeline;
D, boring and dress valve
The workmen puts on rebreather, gets a φ about 20 is bored at source block mounting points center with air drill hole at the caloric value instrument of carrying out sign; In the process of boring, to constantly be watered to drill hole by the special messenger, in order to avoid the drill hole heating causes gas firing; When boring drills through soon, suitably reduce and creep into strength; Remove air drill after hole drill is saturating, will prepare rapidly to be installed on the base in the bushing with valve, short tube on side, tighten bushing and base with valve, short tube, throttle down.
Caloric value instrument of the present invention is got the online installation method of source block and can also be further achieved by the following technical measures.
Aforesaid method, among the wherein said step a, described blower fan is explosion-proof axial flow fan.
Aforesaid method among the wherein said step a, also comprises and prepares two barrels of water, so that cooling when welding base and boring.
Aforesaid method, among the wherein said step b, valve is DN25.
Aforesaid method, among the wherein said step b, short tube is DN25.
Aforesaid method, among the wherein said step b, bushing is DN40/DN25.
Aforesaid method, among the wherein said step c, base is DN40.
Aforesaid method, in the wherein said steps d, bore diameter is 18~25mm.
After adopting technique scheme, caloric value instrument of the present invention is got the online installation method of source block and is had the following advantages:
1, installation steps are reasonable in design, simple to operate, construction safety, reliable;
2, the temporary measure that needs is few, reduces the temporary measure expense;
3, guarantee not affect production installation caloric value instrument and get source block;
But finish online installation, reducing construction cost in 4 short time.
Description of drawings
Fig. 1 is that the caloric value instrument of the embodiment of the invention is got source block and base, valve, the connection diagram of bushing and short tube;
Fig. 2 is the base welding schematic diagram of the embodiment of the invention;
Fig. 3 be the embodiment of the invention at the pipeline schematic diagram of holing.
Among the figure: 1 caloric value instrument is got source block, 2 pipelines, 3 valves, 4 short tubes, 5 bushings, 6 welds, 7 bases, 8 borings.
Embodiment
Below in conjunction with embodiment and accompanying drawing thereof the present invention is illustrated further.
Embodiment 1
Now see also Fig. 1, Fig. 1 is that the caloric value instrument of the embodiment of the invention is got source block and base, valve, the connection diagram of bushing and short tube.Caloric value instrument of the present invention is got the online installation method of source block, it is characterized in that may further comprise the steps:
A, set up the temporary construction facility
In coking subsidiary factory of Baosteel iron making section first phase coke oven instrument improvement project, need to be at the newly-increased cover caloric value instrument of first phase coke oven gas pipe (COG).Caloric value instrument is installed, at first must be holed at coke oven COG pipeline first, install and get source block.
Because getting the source block mounting points overhead has more than 10 meter high, in order to guarantee construction safety, need to set up the platform that a band protects to block, can flee the scene rapidly when meeting accident for the workmen simultaneously, also set up the passage of an escape usefulness on the platform next door.In order to guarantee that the workmen can be by gas poisoning, dilution coal gas need to be placed an explosion-proof axial flow fan at the uptake of construction point, and stipulates that the workmen constructs at the uptake of construction point; When welding base and boring, in order to reduce temperature, also must prepare two barrels of water.
B, stand-by valve operating mode is set
With stand-by valve (DN25) 3, short tube 4(DN25) and bushing (DN40/DN25) 5 before construction, interconnect with screw thread, caloric value instrument is got source block 1 and is contained in by short tube and valve and mends on the core 5, makes valve be in half-open position; Keep valve 3, short tube 4 and bushing 5 joint good seals; Mend core 5 and base (DN40) the 7th, the corollary equipment that is threaded connection.
C, welding base
Carry out the tick lables of vertical drilling 8 at pipeline 2 before the boring, make the center of base 7 and mounting points center that caloric value instrument is got source block 1 in same point, base 7 is welded on the pipeline 2 admittedly;
D, boring and dress valve
The workmen puts on rebreather, gets source block (1) mounting points center at the caloric value instrument of carrying out sign and bores hole about a diameter 20mm with air drill; In the process of boring, to constantly be watered to drill hole by the special messenger, in order to avoid the drill hole heating causes gas firing; , suitably reduce and creep into strength when drilling through soon in boring (8); Remove air drill after hole drill is saturating, the bushing with valve, short tube (5) that to prepare rapidly on the side is installed on the base (7), tighten bushing (5) and base (7) with valve, short tube, throttle down (3) is finished whole caloric value instrument and is got the online installation procedure of source block.
Above embodiment is only for explanation the present invention, but not limitation of the present invention, person skilled in the relevant technique in the situation that do not break away from the spirit and scope of the present invention, can also make various conversion or variation.Therefore, all technological schemes that are equal to also should belong to category of the present invention, should be limited by each claim.
Claims (8)
1. a caloric value instrument is got the online installation method of source block, it is characterized in that may further comprise the steps:
A, set up the temporary construction facility
Set up platform that a band protects to block and set up an escape passage on the platform next door; Uptake at the construction point is placed an explosion-proof axial flow fan, and stipulates that the workmen constructs at the uptake of construction point;
B, stand-by valve operating mode is set
With stand-by valve (3), short tube (4) and bushing (5) interconnect with screw thread before construction, make valve be in half-open position; Keep valve (3), short tube (4) and bushing (5) joint good seal;
C, welding base
Carry out the tick lables of vertical drilling (8) at pipeline (2) before the boring, make the center of base (7) and mounting points center that caloric value instrument is got source block (1) in same point, base (7) is welded on the pipeline (2) admittedly;
D, boring and dress valve
The workmen puts on rebreather, gets source block (1) mounting points center at the caloric value instrument of carrying out sign and holes with air drill; In the process of boring, to water to drill hole; , suitably reduce and creep into strength when drilling through soon in boring (8); Remove air drill after hole drill is saturating, the bushing with valve, short tube (5) that will prepare rapidly on the side is installed on the base (7), tightens bushing (5) and base (7) with valve, short tube, throttle down (3).
2. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step a, described blower fan is explosion-proof axial flow fan.
3. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step a, also comprises and prepares two barrels of water, so that cooling when welding base and boring.
4. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step b, valve is DN25.
5. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step b, short tube is DN25.
6. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step b, bushing is DN40/DN25.
7. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, among the described step c, base is DN40.
8. caloric value instrument as claimed in claim 1 is got the online installation method of source block, it is characterized in that, in the described steps d, bore diameter is 18~25mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110180942.9A CN102853198B (en) | 2011-06-30 | 2011-06-30 | Method for mounting source-taking part of calorific value instrument on line |
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CN201110180942.9A CN102853198B (en) | 2011-06-30 | 2011-06-30 | Method for mounting source-taking part of calorific value instrument on line |
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CN102853198A true CN102853198A (en) | 2013-01-02 |
CN102853198B CN102853198B (en) | 2015-06-17 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104236621A (en) * | 2013-06-20 | 2014-12-24 | 五冶集团上海有限公司 | Benzene hydrogenation engineering instrument pipeline and tap component manufacturing and mounting method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3909024C1 (en) * | 1989-03-18 | 1990-07-12 | Immanuel 3203 Sarstedt De Jeschke | Boring implement for making holes in service lines |
CN1112040A (en) * | 1994-02-23 | 1995-11-22 | 弗赖亚特克陶器及塑料工厂有限公司 | Anbohrarmatur |
JP2007032769A (en) * | 2005-07-28 | 2007-02-08 | Waterworks Technology Development Organization Co Ltd | Method for changing instrument of fluid piping system |
CN101294834A (en) * | 2008-05-30 | 2008-10-29 | 崔从文 | Flowmeter fluid dynamic on-line installation method |
EP2048426A2 (en) * | 2007-09-22 | 2009-04-15 | Egeplast Werner Strumann GmbH & Co. KG | Tapping fitting |
-
2011
- 2011-06-30 CN CN201110180942.9A patent/CN102853198B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3909024C1 (en) * | 1989-03-18 | 1990-07-12 | Immanuel 3203 Sarstedt De Jeschke | Boring implement for making holes in service lines |
CN1112040A (en) * | 1994-02-23 | 1995-11-22 | 弗赖亚特克陶器及塑料工厂有限公司 | Anbohrarmatur |
JP2007032769A (en) * | 2005-07-28 | 2007-02-08 | Waterworks Technology Development Organization Co Ltd | Method for changing instrument of fluid piping system |
EP2048426A2 (en) * | 2007-09-22 | 2009-04-15 | Egeplast Werner Strumann GmbH & Co. KG | Tapping fitting |
CN101294834A (en) * | 2008-05-30 | 2008-10-29 | 崔从文 | Flowmeter fluid dynamic on-line installation method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104236621A (en) * | 2013-06-20 | 2014-12-24 | 五冶集团上海有限公司 | Benzene hydrogenation engineering instrument pipeline and tap component manufacturing and mounting method |
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CN102853198B (en) | 2015-06-17 |
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