CN102848511B - Production method of conveying rubber roller - Google Patents
Production method of conveying rubber roller Download PDFInfo
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- CN102848511B CN102848511B CN201210310655.XA CN201210310655A CN102848511B CN 102848511 B CN102848511 B CN 102848511B CN 201210310655 A CN201210310655 A CN 201210310655A CN 102848511 B CN102848511 B CN 102848511B
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- arc
- rubber
- production method
- roller
- sizing material
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Abstract
The invention relates to a production method of a rubber roller, and especially relates to a production method of a conveying rubber roller capable of batch production. The method comprises the following steps: 1, preparing arc-shaped plates, and punching the surfaces of the plates; 2, preparing a rubber compound for later adhesion with the arc-shaped plates; 3, adhering the arc-shaped plates with the rubber compound, molding the rubber compound and the arc-shaped plates, simultaneously vulcanizing the rubber compound to mold the rubber compound to a rubber, forming rubber roll sheets from the adhered and molded rubber and the arc-shaped plates, and allowing spaces on the rubber to be residual to correspond with the apertures on the arc-shaped plates to form fixing apertures; 4, finishing through removing superfluous flashes from the rubber roll sheets; and 5, assembling to form the conveying rubber roller, that is, splicing a plurality of the arc-shaped plates together, putting on a roller core to form a cylinder applied to and surrounding the roller core, and fixing through aligning screws to the fixing apertures. The production method of the rubber roller has the advantages of simplicity, high output, good quality, material and labor saving, and convenient transportation and installation.
Description
Technical field
The present invention relates to a kind of production method of rubber roll, particularly a kind of production method of the delivering rubber roller that can be mass.
Background technology
Traditional delivering rubber roller is the heavy outer bread one deck rubber of iron roller, also will be wound around, and with digester (-tor), car mill, also will shovel groove (chevron shaped, rib type) according to customer requirement, method is complicated, transport difficult, uses single assembling inconvenient.
Summary of the invention
For above defect, the object of the invention is to utilize the method for pressing mold to provide a kind of method comparatively simply, output is high, matter is measured, saves material with artificial, conveniently transports and rubber roll production method easy for installation.
The object of the present invention is achieved like this:
A production method for delivering rubber roller, is characterized in that adopting die press method for producing, namely comprises the following steps:
1) prepare arc and punch on plate face;
2) sizing material that preparation preparation is bonding with arc is for subsequent use;
3) arc and sizing material are bonded together, carry out mold pressing to sizing material and arc, while mold pressing, vulcanized rubber makes it shaping simultaneously, sizing material forms rubber, the rubber of molding bonded and arc form rubber roll sheet, box out in place corresponding with the hole on arc on rubber, form fixing hole;
4) arrange, namely remove overlap unnecessary on rubber roll sheet;
5) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on formation on roller core and fit and surround the cylindrical of roller core, aim at fixing hole with screw and fix.
Preferred production method is as follows:
Step 1) mentioned above comprises the following steps:
The arc of a rubber roll outer surface to be equally divided into equal four parts of surface area by 1.1, and the radian of every sheet arc is 90 degree, and evenly punches on arc.
1.2 in the sandblasting of arc outer surface.
1.3 clean plate faces, except dust, clean down arc outer surface with gasoline, dry stand-by by plate face.
Step 2 mentioned above) comprise the following steps:
Rubber is plasticated by 2.1.
2.2 by step 2.1 through the rubber of over-mastication and auxiliary material mixing, auxiliary material is vulcanizing agent, promoter, reinforcing filler, softening agent etc.
2.3 carry out freshening by step 2.2 again through mixing sizing material, i.e. slice.
Step 3) mentioned above comprises the following steps:
3.1 on arc outer surface brush coating stick stand-by, the storage period is no more than 4 hours.
3.2 according to the thickness of sizing material, and the dimensional conditions of arc prepares mould, and the mould of preparation can make place corresponding with the hole on arc on sizing material box out, and can form screw hole together with the hole on arc.
3.3 bonding sizing materials and arcs, carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, shaping, form rubber roll sheet.
Preferred production method is as follows:
Described step 1.1 is evenly punched on arc, is namely beaten 12 holes that diameter is 12mm equably on arc.
The countersunk head screw of to be diameter the be 12mm of the screw described in described step 5).
Conditions of vulcanization described in step 3.3 is: vapour pressure 4-5kg/ square centimeter, pressure 10-15mpa, cure time 20 minutes.
In order to convenient transportation, after also directly rubber roll sheet can being transported to destination, be assembled into delivering rubber roller again.
The invention has the advantages that:
1, efficiency is high: the product that mold pressing is produced, and output is high, and a class can produce 72 (18 rubber rolls)/people.
2, quality is good: surface-brightening, and the closely knit wearability of product is good, glue and iron associativity good.
3, dimensionally stable: the product size that mould is produced is consistent, and decorative pattern is evenly attractive in appearance.
4, material is saved: with traditional method than saving 15-20% material.
5, save manually: more artificial than saving 50% with traditional method.
6, convenient transport: a 5T automobile fortune traditional method rubber roll can only transport 10, and with the delivering rubber roller that the method for mold pressing is produced, assembles owing to can first transport again, and a 5T automobile can transport 80.
7, easy for installation: client is easy for installation, replacing is convenient, increase service life cost-saving.
Accompanying drawing explanation
Fig. 1 is the front schematic view of rubber roll sheet, wherein 1-rubber, 2-arc;
Fig. 2 is the arc top view of Fig. 1.
Detailed description of the invention
A production method for delivering rubber roller, is characterized in that adopting die press method for producing, namely comprises the following steps:
1) arc is prepared
The arc of a rubber roll outer surface to be equally divided into equal four parts of surface area by 1.1, and the radian of every sheet arc is 90 degree, and evenly punches on arc.
1.2 in the sandblasting of arc outer surface.
1.3 clean plate faces, except dust, clean down arc outer surface with gasoline, dry stand-by by plate face.
2) sizing material that preparation preparation is bonding with arc is for subsequent use;
Rubber is plasticated by 2.1.
2.2 by step 2.1 through the rubber of over-mastication and auxiliary material mixing, auxiliary material is vulcanizing agent, promoter, reinforcing filler, softening agent etc.
2.3 carry out freshening by step 2.2 again through mixing sizing material, i.e. slice.
2.4 materials step 2.3 be prepared into carry out sulfuration and make finished product.Preferred vapour pressure 4-5kg/ square centimeter, pressure 10-15mpa, cure time 20 minutes.
3) mold pressing
3.1 on arc outer surface brush coating stick stand-by, the storage period is no more than 4 hours.
3.2 according to the thickness of sizing material, and the dimensional conditions of arc prepares mould, and the mould of preparation can make place corresponding with the hole on arc on sizing material box out, and can form screw hole together with the hole on arc.
3.3 bonding sizing materials and arcs, carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, shaping, form rubber roll sheet.
4) arrange, namely remove overlap unnecessary on sizing material.
5) check, namely check that whether the decorative pattern shape on sizing material surface is complete, with or without starved.
6) put in storage
7) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on formation on roller core and fit and surround the cylindrical of roller core, aim at fixing hole with screw and fix.
Also rubber roll sheet can be transported to destination to assemble, camber plate is placed on roller core and aim at screw hole, tighten with the countersunk head screw of 12 millimeters.
Claims (6)
1. a production method for delivering rubber roller, is characterized in that adopting die press method for producing, namely comprises the following steps:
1) prepare arc and punch on plate face; Comprise the following steps:
The arc of a rubber roll outer surface to be equally divided into equal four parts of surface area by 1.1, and the radian of every sheet arc is 90 degree, and evenly punches on arc;
1.2 in the sandblasting of arc outer surface;
1.3 clean plate faces, except dust, clean down arc outer surface with gasoline, dry stand-by by plate face; 2) sizing material that preparation preparation is bonding with arc is for subsequent use;
3) arc and sizing material are bonded together, mold pressing is carried out to sizing material and arc simultaneously, while mold pressing, vulcanized rubber makes it shaping, sizing material forms rubber, the rubber of molding bonded and arc form rubber roll sheet, boxing out in place corresponding with the hole on arc on rubber, forms fixing hole;
4) arrange, namely remove overlap unnecessary on rubber roll sheet;
5) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on formation on roller core and fit and surround the cylindrical of roller core, aim at fixing hole with screw and fix.
2. the production method of delivering rubber roller as claimed in claim 1, is characterized in that, described step 2) comprise the following steps:
2.1 rubbers are plasticated;
2.2 rubbers, auxiliary material are mixing;
2.3 freshenings, i.e. slice.
3. the production method of delivering rubber roller as claimed in claim 1, is characterized in that, described step 3) comprise the following steps:
3.1 on arc outer surface brush coating stick stand-by, the storage period is no more than 4 hours;
3.2 according to the thickness of sizing material, and the dimensional conditions of arc prepares mould, and the mould of preparation can make place corresponding with the hole on arc on sizing material box out, and can form screw hole together with the hole on arc;
3.3 bonding sizing materials and arcs, carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, shaping, form rubber roll sheet.
4. the production method of delivering rubber roller as claimed in claim 1, is characterized in that in step 1.1, and namely described evenly punching on arc beat 12 holes that diameter is 12mm equably on arc.
5. the production method of delivering rubber roller as claimed in claim 3, is characterized in that the conditions of vulcanization described in step 3.3 is: vapour pressure 4-5kg//cm
2, pressure 10-15mpa, cure time 20 minutes.
6. the production method of delivering rubber roller as claimed in claim 1, is characterized in that, the countersunk head screw of described screw to be diameter be 12mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210310655.XA CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210310655.XA CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102848511A CN102848511A (en) | 2013-01-02 |
| CN102848511B true CN102848511B (en) | 2014-12-17 |
Family
ID=47395684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210310655.XA Expired - Fee Related CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Country Status (1)
| Country | Link |
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| CN (1) | CN102848511B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2171582Y (en) * | 1993-03-13 | 1994-07-13 | 泰州橡胶总厂制品分厂 | Belt type combined rubber roller of conveyer |
| CN1099330A (en) * | 1993-08-27 | 1995-03-01 | 成都市青羊区蜀迪新材料研究所 | Preparation of silicone rubber roll |
| CN1891448A (en) * | 2006-04-27 | 2007-01-10 | 抚顺市远东橡胶有限公司 | Superlarge silica gel roller producing method |
| CN2863433Y (en) * | 2005-09-06 | 2007-01-31 | 盐都县方正橡胶制品厂 | Special preparing apparatus for rubble roll |
| CN201863333U (en) * | 2010-10-29 | 2011-06-15 | 攀枝花钢城集团铁路设备修造有限公司 | Rubber-covered roller pouring mould |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0872080A (en) * | 1994-09-02 | 1996-03-19 | Kureha Elastomer Kk | Production of silicone rubber sheet |
| JP4948267B2 (en) * | 2007-05-25 | 2012-06-06 | 東芝機械株式会社 | Sheet / film forming apparatus and sheet / film forming method |
-
2012
- 2012-08-28 CN CN201210310655.XA patent/CN102848511B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2171582Y (en) * | 1993-03-13 | 1994-07-13 | 泰州橡胶总厂制品分厂 | Belt type combined rubber roller of conveyer |
| CN1099330A (en) * | 1993-08-27 | 1995-03-01 | 成都市青羊区蜀迪新材料研究所 | Preparation of silicone rubber roll |
| CN2863433Y (en) * | 2005-09-06 | 2007-01-31 | 盐都县方正橡胶制品厂 | Special preparing apparatus for rubble roll |
| CN1891448A (en) * | 2006-04-27 | 2007-01-10 | 抚顺市远东橡胶有限公司 | Superlarge silica gel roller producing method |
| CN201863333U (en) * | 2010-10-29 | 2011-06-15 | 攀枝花钢城集团铁路设备修造有限公司 | Rubber-covered roller pouring mould |
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| Publication number | Publication date |
|---|---|
| CN102848511A (en) | 2013-01-02 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20170828 |