CN102229174A - Method for making chamfer reinforced wood floor - Google Patents
Method for making chamfer reinforced wood floor Download PDFInfo
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- CN102229174A CN102229174A CN2011101101699A CN201110110169A CN102229174A CN 102229174 A CN102229174 A CN 102229174A CN 2011101101699 A CN2011101101699 A CN 2011101101699A CN 201110110169 A CN201110110169 A CN 201110110169A CN 102229174 A CN102229174 A CN 102229174A
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Abstract
The invention provides a method for making a chamfer reinforced wood floor. A floor blank which is respectively wrapped by a face layer attaching material structure and a bottom layer attaching material structure through hot pressing is sawed and processed by set sizes to obtain a strip-shaped floor product. On the surface of the side of a floor base material, which is wrapped by the face layer attaching material structure, a groove structure which is matched with the required chamfer shape is first cut along a set sawing part, the face layer attaching material structure is wrapped on the whole surface of the side of the floor base material, including the groove structure, in a hot pressing manner, and then, the strip-shaped floor product with the chamfer structure is obtained through sawing and processing along the set sawing part on the bottom of the groove structure wrapped by the face layer attaching material structure. The reinforced wood floor product made by the method disclosed by the invention has a seamless continuous integral structure between the plane and the chamfer, and the structure shape of the chamfer is more stable. The geometric size of the chamfer has small variation during later use, and the quality of the product is ensured and improved.
Description
Technical field
The present invention relates to a kind of laminated flooring, particularly a kind of its edge has the manufacture method of the imitative solid-wood reinforced timber floor of chamfering structure.
Background technology
With middle and higher density fiberboard or other special cores is base material, be coated with patch material structures such as alundum (Al wearing layer, decoration wood grain ply of paper respectively at positive (use face) with the hot pressing laminating type, after the patch material structures such as moistureproof balance layer that are covered in the bottom surface, the laminated flooring of sawing and machine-shaping has become the main product of face of land ornament materials.After traditional assembling splicing, be on the concora crush ground plate base of " gapless ", now occurred the imitative solid wood type laminated flooring that a kind of edge at sheet strip flooring product has chamfering structure again, and the trend that replaces the concora crush floor is gradually arranged.Making one of this method with chamfering structure laminated flooring at present is to adopt the mold pressing chamfering, promptly directly suppresses corresponding chamfer shape at substrate surface with the mold pressing facility that have convex tendon.This press moulding mode has destroyed the fibre structure form of floor base material inside on the one hand, directly on floor base material, suppress the physical dimension instability of formed chamfering structure on the other hand, in use the physical dimension of chamfering structure can change gradually, makes the face shaping appearance distortion in various degree of chamfering structure.And this method is also higher to the tonnage and the working condition requirement of equipment such as press.For this reason, the another kind of method that forms chamfering is to use the cutter chamfering, promptly make the ground boards half-finished product with traditional concora crush technology after, in the forming process in later stage, adopt the edge portion of suitable cutter between the positive and adjacent vertical side on this semi-finished product floor to construct chamfering inclined-plane with certain angle, and then by comprising that modes such as pasting surface layer, paint processing with this chamfering inclined-plane package firmly, obtains the finished product floor of chamfering form at last.Because the chamfer site that this method is made in the flooring product is to form in the forming process in later stage, the processing mode at the positive position in itself and floor is not quite similar, therefore not an integral body on positive top layer with chamfer site, there are the difference of decorative effect and the difference on the performance between the top layer of fillet surface and positive top layer, influenced the quality and the use of product.
Summary of the invention
At above-mentioned situation, the invention provides a kind laminated flooring, particularly a kind of edge portion has the manufacture method of the imitative solid-wood reinforced timber floor of chamfering structure, can address the above problem satisfactorily.
The basic process of chamfering laminated flooring manufacture method of the present invention is the floor slab that hot pressing respectively is coated with surface layer patch material structure and bottom patch material structure equally, obtains sheet strip flooring product after setting size sawing and processing.Wherein, be used for by this side surface of floor base material of overlay patch material structure, after the sawing position that the edge is set cuts out the groove structure that adapts with required chamfer shape earlier, again surface layer patch material structure is coated on this side all surfaces of the floor base material that comprises groove structure with hot pressing mode, then the sheet strip flooring product that obtains having chamfering structure along the setting sawing position sawing and the processing of the groove structure bottom that is coated with said surface layer patch material structure.After setting the size sawing, these groove structure both sides have the extension sidewall of given shape, promptly form the chamfering structure at position, prepared strip flooring product edge.
In the above-mentioned manufacture method, this groove structure that cuts on said floor base material face can be decided according to needed chamfer shape/structure.For example, can be for having the V-shaped groove of symmetrical clinoplain sidewall angle, or for having the V-shaped groove of symmetrical outer convex globoidal sidewall, can also be for having the multiple desirable shapes such as U-lag of cambered surface transition corner of symmetry, on obtained flooring product, can form corresponding inclined-plane, outer convex respectively or have multi-form chamfering structure such as arc turnover curved surface.
In above-mentioned manufacture method, because alundum (Al wearing layer, decorate conventional surface layer patch material structures such as wood grain ply of paper, be on the floor base material surface after having cut out the said groove that is used to form chamfering structure in advance, be covered up through hot pressing in a usual manner again, therefore for making surface layer patch material structure that even more ideal applying lining effect be arranged on this side surface of floor base material, when hot pressing was carried out on the full surface of this side of the floor base material that comprises groove structure by overlay patch material structure, a kind of preferred mode was to adopt the heating platen that has the concavo-convex convex rib structure that cooperates that can adapt with the groove structure on floor base material surface on press face to suppress.
Be appreciated that thus, compare with present chamfering laminated flooring production method, because the surface layer patch material structure in the above-mentioned manufacture method of the present invention is intactly overlayed on the floor base material face and is used to form on the groove surfaces of respective chamfered corners structure, therefore front and the fillet surface that not only obtains in the sheet strip chamfering laminated flooring product after sawing and the processing is a continuity overall structure that does not have seam, and the physical dimension of chamfering can not change in the process of later stage use, the shape of chamfering structure is more stable can not be out of shape, and guarantees and improved the quality of product greatly.
Below in conjunction with the specific embodiment, foregoing of the present invention is described in further detail again by the accompanying drawing illustrated embodiment.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following example.Do not breaking away under the above-mentioned technological thought situation of the present invention, various replacements or change according to ordinary skill knowledge and customary means are made all should comprise within the scope of the invention.
Description of drawings
Fig. 1 is the schematic diagram that manufacture method of the present invention is processed floor base material.
Fig. 2 is the structural representation that can be used for surface layer patch material structure compacting template in the manufacture method of the present invention.
Fig. 3 is the schematic diagram that adopts a kind of chamfering structure of the chamfering laminated flooring that the inventive method makes.
Fig. 4 is the schematic diagram that adopts the another kind of chamfering structure of the chamfering laminated flooring that the inventive method makes.
Fig. 5 is the schematic diagram that adopts another chamfering structure of the chamfering laminated flooring that the inventive method makes.
The specific embodiment
As shown in Figure 1, the manufacture method of chamfering laminated flooring of the present invention and process, basic with conventional laminated flooring production technology and operation are as good as, all be tow sides respectively the hot pressing floor slab that is coated with surface layer patch material structure and bottom patch material structure by set size sawing and processing (for example be included in adjacent sideway stance further produce when mounted can uneven cooperation tenon structure etc.) after, obtain sheet strip flooring product, wherein just be used for by the front 4 of the floor base material 1 of overlay patch material structure, after the sawing position 5 that the edge is set cuts out the longitudinal fluting structure 2 and transverse concave groove structure 3 that adapts with required chamfer shape earlier, to comprise conventional used alundum (Al wearing layer again, decorate surface layer patch material structures such as wood grain ply of paper, closely be coated on hot pressing mode and comprise groove structure 2,3 these side all surfaces at interior floor base material 1, the last sheet strip laminated flooring product that obtains having chamfering structure along the bottom sawing and the processing of the groove structure 2,3 that is coated with said surface layer patch material structure.
The above-mentioned longitudinal fluting structure 2 that cuts out on floor base material 1 front 4 and the version of transverse concave groove structure 3 can have the selection of various ways according to needed chamfering structure shape.For example, this longitudinal fluting structure 2 and transverse concave groove structure 3, can be respectively V-shaped groove as shown in Figure 3 with symmetrical clinoplain sidewall angle, or be as shown in Figure 4 the V-shaped groove of outer convex globoidal sidewall with symmetry, can also be as shown in Figure 5 for the U-lag of cambered surface transition corner etc. with symmetry.Last along the groove structure 2 that is coated with said surface layer patch material structure, after sawing position 5 sawings of bottom centre's line of 3 and the further suitably processing (as above-mentioned concavo-convex cooperation tenon structure etc.), can correspondingly obtain having the inclined-plane, the sheet strip laminated flooring product of chamfering structures such as outer convex or arc turnover curved surface.
Shown in Figure 2, it is a kind of comprising on floor base material 1 this side all surfaces that has said longitudinal fluting structure 2 and transverse concave groove structure 3 as shown in Figure 1 of being used in, the version of the heating platen 11 when carrying out hot pressing by overlay patch material structure, on its press face, have can with the longitudinal fluting structure 2 of this side surface of floor base material and transverse concave groove structure 3 adapt concavo-convex vertical convex rib structure that cooperates 22 and horizontal convex rib structure 33, so that surface layer patch material structure has even more ideal applying lining effect on the full surface of the floor base material that has said groove structure, improve the quality of product.
Claims (5)
1. the manufacture method of chamfering laminated flooring, the floor slab that hot pressing respectively is coated with surface layer patch material structure and bottom patch material structure obtains sheet strip flooring product after setting size sawing and processing, it is characterized in that being used for by this side surface of the floor base material of overlay patch material structure (1), go out the groove structure (2 that adapts with required chamfer shape along the first machine-shaping of setting in sawing position (5), 3) after, again surface layer patch material structure is coated on hot pressing mode and comprises groove structure (2,3) at this side all surfaces of interior floor base material (1), the sheet strip flooring product that obtains having chamfering structure along setting sawing position (5) sawing and the processing of groove structure (2, the 3) bottom that is coated with said surface layer patch material structure then.
2. the manufacture method of chamfering laminated flooring as claimed in claim 1 is characterized in that said groove structure (2,3) is for having the V-shaped groove of symmetrical clinoplain sidewall angle.
3. the manufacture method of chamfering laminated flooring as claimed in claim 1 is characterized in that said groove structure (2,3) is for having the V-shaped groove of symmetrical outer convex globoidal sidewall.
4. the manufacture method of chamfering laminated flooring as claimed in claim 1 is characterized in that said groove structure (2,3) is for having the U-lag of symmetrical cambered surface transition corner.
5. as the manufacture method of the described chamfering laminated flooring of one of claim 1 to 4, it is characterized in that saidly comprising groove structure (2,3) in this side hot pressing of interior floor base material (1) during by overlay patch material structure, by on press face, have can with the groove structure (2 on floor base material surface, 3) the adapt heating platen (11) of convex rib structure (22,33) of concavo-convex cooperation is suppressed.
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CN2011101101699A CN102229174A (en) | 2011-04-29 | 2011-04-29 | Method for making chamfer reinforced wood floor |
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CN2011101101699A CN102229174A (en) | 2011-04-29 | 2011-04-29 | Method for making chamfer reinforced wood floor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103233568A (en) * | 2013-03-25 | 2013-08-07 | 财纳福诺木业(中国)有限公司 | Floor with multifunctional grooves in upper surface |
CN106113170A (en) * | 2016-01-15 | 2016-11-16 | 上海菲林格尔木业股份有限公司 | Surface is with the wood floors of three-dimensional antique effect and process equipment |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002349049A (en) * | 2001-05-25 | 2002-12-04 | Asahi Woodtec Corp | Flooring and floor structure |
JP2008156893A (en) * | 2006-12-22 | 2008-07-10 | Matsushita Electric Works Ltd | Manufacturing method of building material and building material |
CN101581143A (en) * | 2009-06-09 | 2009-11-18 | 王传利 | Composite floor board with bevel edge and manufacture technology thereof |
CN101612750A (en) * | 2009-07-27 | 2009-12-30 | 嘉丰木业(苏州)有限公司 | A kind of preparation method of laminated flooring |
CN201474246U (en) * | 2009-07-30 | 2010-05-19 | 陈跃龙 | Composite floor |
-
2011
- 2011-04-29 CN CN2011101101699A patent/CN102229174A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002349049A (en) * | 2001-05-25 | 2002-12-04 | Asahi Woodtec Corp | Flooring and floor structure |
JP2008156893A (en) * | 2006-12-22 | 2008-07-10 | Matsushita Electric Works Ltd | Manufacturing method of building material and building material |
CN101581143A (en) * | 2009-06-09 | 2009-11-18 | 王传利 | Composite floor board with bevel edge and manufacture technology thereof |
CN101612750A (en) * | 2009-07-27 | 2009-12-30 | 嘉丰木业(苏州)有限公司 | A kind of preparation method of laminated flooring |
CN201474246U (en) * | 2009-07-30 | 2010-05-19 | 陈跃龙 | Composite floor |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103233568A (en) * | 2013-03-25 | 2013-08-07 | 财纳福诺木业(中国)有限公司 | Floor with multifunctional grooves in upper surface |
CN103233568B (en) * | 2013-03-25 | 2015-02-11 | 财纳福诺木业(中国)有限公司 | Floor with multifunctional grooves in upper surface |
CN106113170A (en) * | 2016-01-15 | 2016-11-16 | 上海菲林格尔木业股份有限公司 | Surface is with the wood floors of three-dimensional antique effect and process equipment |
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Application publication date: 20111102 |