CN102848511A - Production method of conveying rubber roller - Google Patents
Production method of conveying rubber roller Download PDFInfo
- Publication number
- CN102848511A CN102848511A CN201210310655XA CN201210310655A CN102848511A CN 102848511 A CN102848511 A CN 102848511A CN 201210310655X A CN201210310655X A CN 201210310655XA CN 201210310655 A CN201210310655 A CN 201210310655A CN 102848511 A CN102848511 A CN 102848511A
- Authority
- CN
- China
- Prior art keywords
- arc
- rubber
- production method
- roller
- sizing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a production method of a rubber roller, and especially relates to a production method of a conveying rubber roller capable of batch production. The method comprises the following steps: 1, preparing arc-shaped plates, and punching the surfaces of the plates; 2, preparing a rubber compound for later adhesion with the arc-shaped plates; 3, adhering the arc-shaped plates with the rubber compound, molding the rubber compound and the arc-shaped plates, simultaneously vulcanizing the rubber compound to mold the rubber compound to a rubber, forming rubber roll sheets from the adhered and molded rubber and the arc-shaped plates, and allowing spaces on the rubber to be residual to correspond with the apertures on the arc-shaped plates to form fixing apertures; 4, finishing through removing superfluous flashes from the rubber roll sheets; and 5, assembling to form the conveying rubber roller, that is, splicing a plurality of the arc-shaped plates together, putting on a roller core to form a cylinder applied to and surrounding the roller core, and fixing through aligning screws to the fixing apertures. The production method of the rubber roller has the advantages of simplicity, high output, good quality, material and labor saving, and convenient transportation and installation.
Description
Technical field
The present invention relates to a kind of production method of rubber roll, particularly a kind of production method of the delivering rubber roller that can be mass.
Background technology
Traditional delivering rubber roller is the heavy outer bread one deck rubber of iron roller, also will twine, and with digester (-tor), car mill, also will shovel groove (chevron shaped, rib type) according to customer requirement, and method is complicated, and the transportation difficulty uses single assembling inconvenient.
Summary of the invention
For above defective, the object of the invention is to utilize the method for pressing mold to provide a kind of method comparatively simple, output is high, matter is measured, and economical with materials is conveniently transported and rubber roll production method easy for installation with artificial.
The object of the present invention is achieved like this:
A kind of production method of delivering rubber roller is characterized in that adopting die press method for producing, namely may further comprise the steps:
1) preparation arc and punch at the plate face;
2) sizing material that preparation prepares and arc is bonding is for subsequent use;
3) arc and sizing material are bonded together, simultaneously sizing material and arc are carried out mold pressing, vulcanized rubber makes its moulding in the time of mold pressing, sizing material forms rubber, the rubber of molding bonded and arc form the rubber roll sheet, box out in place corresponding with the hole on the arc on the rubber, form fixing hole;
4) overlap unnecessary on the rubber roll sheet is namely removed in arrangement;
5) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on and form the cylindrical of applying and encirclement roller core on the roller core, aim at fixing hole with screw and fix.
Preferred production method is as follows:
Step 1) mentioned above may further comprise the steps:
1.1 the arc of a rubber roll outer surface is equally divided into four parts that surface area equates, the radian of every arc is 90 degree, and evenly punching on arc.
1.2 in the sandblast of arc outer surface.
1.3 the clean plate face except dust, cleans down the arc outer surface with gasoline, dries the plate face stand-by.
2.1 rubber is plasticated.
2.2 rubber and the auxiliary material through over-mastication in the step 2.1 is mixing, and auxiliary material is vulcanizing agent, promoter, reinforcing filler, softening agent etc.
2.3 will carry out again freshening, i.e. slice through mixing sizing material in the step 2.2.
Step 3) mentioned above may further comprise the steps:
3.1 the brush coating stick is stand-by on the arc outer surface, the storage period is no more than 4 hours.
3.2 according to the thickness of sizing material, the size situation of arc prepares mould, the mould energy of preparation so that on the sizing material place corresponding with the hole on the arc box out, and can form screw hole in the hole on arc.
3.3 bonding sizing material and arc carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, moulding, form the rubber roll sheet.
Preferred production method is as follows:
Described step 1.1 is namely beaten 12 holes that diameter is 12mm equably in even punching on the arc on arc.
The described screw of described step 5) is that diameter is the countersunk head screw of 12mm.
The described conditions of vulcanization of step 3.3 is: vapour pressure 4-5kg/ square centimeter, pressure 10-15mpa, cure time 20 minutes.
For convenient transportation, be assembled into again delivering rubber roller after also can directly the rubber roll sheet being transported to the destination.
The invention has the advantages that:
1, efficient is high: the product that mold pressing is produced, and output is high, and a class can produce 72 (18 rubber rolls)/people.
2, quality is good: surface-brightening, and the closely knit wearability of product is good, and glue and iron associativity are good.
3, dimensionally stable: the product size that mould is produced is consistent, and decorative pattern is evenly attractive in appearance.
4, economical with materials: save 15-20% material with the traditional method ratio.
5, save manually: more artificial than saving 50% with traditional method.
6, conveniently transportation: a 5T automobile fortune traditional method rubber roll can only be transported 10, and with the delivering rubber roller that the method for mold pressing is produced, assembles owing to can transport first again, and a 5T automobile can be transported 80.
7, easy for installation: the client is easy for installation, replacing is convenient, increases to save cost service life.
Description of drawings
Fig. 1 is the front schematic view of rubber roll sheet, 1-rubber wherein, 2-arc;
Fig. 2 is the arc top view of Fig. 1.
The specific embodiment
A kind of production method of delivering rubber roller is characterized in that adopting die press method for producing, namely may further comprise the steps:
1) preparation arc
1.1 the arc of a rubber roll outer surface is equally divided into four parts that surface area equates, the radian of every arc is 90 degree, and evenly punching on arc.
1.2 in the sandblast of arc outer surface.
1.3 the clean plate face except dust, cleans down the arc outer surface with gasoline, dries the plate face stand-by.
2) sizing material that preparation prepares and arc is bonding is for subsequent use;
2.1 rubber is plasticated.
2.2 rubber and the auxiliary material through over-mastication in the step 2.1 is mixing, and auxiliary material is vulcanizing agent, promoter, reinforcing filler, softening agent etc.
2.3 will carry out again freshening, i.e. slice through mixing sizing material in the step 2.2.
2.4 vulcanizing, the material that step 2.3 is prepared into makes finished product.Preferred vapour pressure 4-5kg/ square centimeter, pressure 10-15mpa, cure time 20 minutes.
3) mold pressing
3.1 the brush coating stick is stand-by on the arc outer surface, the storage period is no more than 4 hours.
3.2 according to the thickness of sizing material, the size situation of arc prepares mould, the mould energy of preparation so that on the sizing material place corresponding with the hole on the arc box out, and can form screw hole in the hole on arc.
3.3 bonding sizing material and arc carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, moulding, form the rubber roll sheet.
4) overlap unnecessary on the sizing material is namely removed in arrangement.
5) check checks namely whether the decorative pattern shape on sizing material surface is complete, has or not starved.
6) warehouse-in
7) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on and form the cylindrical of applying and encirclement roller core on the roller core, aim at fixing hole with screw and fix.
Also the rubber roll sheet can be transported to the destination and assemble, the camber plate is placed on aim at screw hole on the roller core, tighten with 12 millimeters countersunk head screw and get final product.
Claims (7)
1. the production method of a delivering rubber roller is characterized in that adopting die press method for producing, namely may further comprise the steps:
1) preparation arc and punch at the plate face;
2) sizing material that preparation prepares and arc is bonding is for subsequent use;
3) arc and sizing material are bonded together, simultaneously sizing material and arc are carried out mold pressing, vulcanized rubber makes its moulding in the time of mold pressing, sizing material forms rubber, the rubber of molding bonded and arc form the rubber roll sheet, box out in place corresponding with the hole on the arc on the rubber, form fixing hole;
4) overlap unnecessary on the rubber roll sheet is namely removed in arrangement;
5) be assembled into delivering rubber roller, namely some camber plates be stitched together, be placed on and form the cylindrical of applying and encirclement roller core on the roller core, aim at fixing hole with screw and fix.
2. the production method of delivering rubber roller as claimed in claim 1 is characterized in that, described step 1) may further comprise the steps:
1.1 the arc of a rubber roll outer surface is equally divided into four parts that surface area equates, the radian of every arc is 90 degree, and evenly punching on arc;
1.2 in the sandblast of arc outer surface;
1.3 the clean plate face except dust, cleans down the arc outer surface with gasoline, dries the plate face stand-by.
3. the production method of delivering rubber roller as claimed in claim 1 is characterized in that, described step 2) may further comprise the steps:
2.1 rubber is plasticated;
2.2 rubber, auxiliary material are mixing;
2.3 freshening, i.e. slice.
4. the production method of delivering rubber roller as claimed in claim 1 is characterized in that, described step 3) may further comprise the steps:
3.1 the brush coating stick is stand-by on the arc outer surface, the storage period is no more than 4 hours;
3.2 according to the thickness of sizing material, the size situation of arc prepares mould, the mould energy of preparation so that on the sizing material place corresponding with the hole on the arc box out, and can form screw hole in the hole on arc;
3.3 bonding sizing material and arc carry out mold pressing simultaneously to rubber vulcanization to sizing material and arc, make the two bonding, moulding, form the rubber roll sheet.
5. the production method of delivering rubber roller as claimed in claim 2 is characterized in that in the step 1.1, described on the arc evenly punching namely on arc, beat equably 12 holes that diameter is 12mm.
6. the production method of delivering rubber roller as claimed in claim 4 is characterized in that the described conditions of vulcanization of step 3.3 is: vapour pressure 4-5kg/ square centimeter, pressure 10-15mpa, cure time 20 minutes.
7. the production method of delivering rubber roller as claimed in claim 1 is characterized in that, described screw is that diameter is the countersunk head screw of 12mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210310655.XA CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210310655.XA CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102848511A true CN102848511A (en) | 2013-01-02 |
| CN102848511B CN102848511B (en) | 2014-12-17 |
Family
ID=47395684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210310655.XA Expired - Fee Related CN102848511B (en) | 2012-08-28 | 2012-08-28 | Production method of conveying rubber roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102848511B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2171582Y (en) * | 1993-03-13 | 1994-07-13 | 泰州橡胶总厂制品分厂 | Belt type combined rubber roller of conveyer |
| CN1099330A (en) * | 1993-08-27 | 1995-03-01 | 成都市青羊区蜀迪新材料研究所 | Preparation of silicone rubber roll |
| JPH0872080A (en) * | 1994-09-02 | 1996-03-19 | Kureha Elastomer Kk | Production of silicone rubber sheet |
| CN1891448A (en) * | 2006-04-27 | 2007-01-10 | 抚顺市远东橡胶有限公司 | Superlarge silica gel roller producing method |
| CN2863433Y (en) * | 2005-09-06 | 2007-01-31 | 盐都县方正橡胶制品厂 | Special preparing apparatus for rubble roll |
| JP2008290393A (en) * | 2007-05-25 | 2008-12-04 | Toshiba Mach Co Ltd | Sheet film molding apparatus and sheet film molding process |
| CN201863333U (en) * | 2010-10-29 | 2011-06-15 | 攀枝花钢城集团铁路设备修造有限公司 | Rubber-covered roller pouring mould |
-
2012
- 2012-08-28 CN CN201210310655.XA patent/CN102848511B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2171582Y (en) * | 1993-03-13 | 1994-07-13 | 泰州橡胶总厂制品分厂 | Belt type combined rubber roller of conveyer |
| CN1099330A (en) * | 1993-08-27 | 1995-03-01 | 成都市青羊区蜀迪新材料研究所 | Preparation of silicone rubber roll |
| JPH0872080A (en) * | 1994-09-02 | 1996-03-19 | Kureha Elastomer Kk | Production of silicone rubber sheet |
| CN2863433Y (en) * | 2005-09-06 | 2007-01-31 | 盐都县方正橡胶制品厂 | Special preparing apparatus for rubble roll |
| CN1891448A (en) * | 2006-04-27 | 2007-01-10 | 抚顺市远东橡胶有限公司 | Superlarge silica gel roller producing method |
| JP2008290393A (en) * | 2007-05-25 | 2008-12-04 | Toshiba Mach Co Ltd | Sheet film molding apparatus and sheet film molding process |
| CN201863333U (en) * | 2010-10-29 | 2011-06-15 | 攀枝花钢城集团铁路设备修造有限公司 | Rubber-covered roller pouring mould |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102848511B (en) | 2014-12-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101524864B (en) | Large piece of bamboo bundle curtain artificial board and fabricating method thereof | |
| CN109383014B (en) | Three-dimensional embossing process method and structure of plastic floor | |
| CN103770439B (en) | A kind of production method of ultra-thin fluorosioloxane rubber folder cloth diaphragm | |
| KR101893669B1 (en) | Method and apparatus for manufacturing a sandwich component | |
| CN105538436B (en) | A kind of curved back of the body preparation method of multilayer solid wood board | |
| WO2014110920A1 (en) | Manufacturing apparatus for mould-pressing combined paper roll | |
| CN102848511B (en) | Production method of conveying rubber roller | |
| CN209480575U (en) | A kind of mold preparing wear-resistant pad | |
| CN101219580A (en) | Inside liner type glue for tire and inside liner type gluing pressure roller device | |
| WO2006072204A1 (en) | A process for manufacturing pallets from worn out tyres and pallets made by that process | |
| CN108032554A (en) | A kind of environmentally-friendly hand bag production line | |
| CN114261106A (en) | Forming die and method for battery shell of carbon fiber unmanned aerial vehicle | |
| CN108943545B (en) | Composite material drilling method | |
| CN112829322A (en) | Preparation method of paper pulp mold | |
| CN200998919Y (en) | Tyre inner covering glue and inner covering glue rolling device | |
| CN105799425A (en) | Tire shoulder mat rubber structure | |
| CN111421812A (en) | Rapid forming process for unmanned aerial vehicle stock bin | |
| CN102189694A (en) | Application capsule of tri-drum building machine and manufacture method thereof | |
| CN110900905A (en) | Manufacturing method of glass fiber reinforced plastic suction mold | |
| CN108381831A (en) | A kind of vulcanization formation method of intermediate patch canvas rolling diaphragm | |
| CN203019606U (en) | Integrally molded hinged accurate-positioning multi-color sole mould | |
| CN209125969U (en) | A kind of jig for saving main material | |
| CN109648885B (en) | Manufacturing method of carbon fiber-based antenna snow removal duckbill device | |
| CN205439829U (en) | Solid handcart tire with stratiform skeleton texture | |
| CN202097699U (en) | Patterned roller detecting and assembling device for producing automobile interior trim |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141217 Termination date: 20170828 |