Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, a kind of barium titanate series semistor resistance trimming method is provided.Through in manufacturing process, adding this new technology link, the resistance branch chooses resistance value to realize first reducing significantly greater than the component resistance of rated value of resistance, can obtain more qualified products in the production process.The element electrode type that the present invention is suitable for comprises on aluminium electrode and the aluminium electrode two kinds at coated silver electrode again.
Concrete thinking of the present invention is greater than 7K Ω with less than two kinds of situation of 7K Ω, to have designed two kinds of corresponding resistance trimming methods to pending component resistance value.These two step differences of prescription of resistance reagent fall in pending component resistance value of wherein choosing during the sorting resistive element and preparation.And the technology in falling resistance reagent preparation, heat treatment and three steps of measuring component resistance value is identical.Its concrete realization is divided into following two kinds of technical schemes:
One. following greater than the step that the pending element of 7K Ω carries out resistance trimming to resistance value:
(1) sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, from resistance value greater than take out the classification of 7K Ω resistance value greater than the element of resistance value rated value as pending element;
(2) raw material of resistance reagent falls in weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.500~0.700, manganese carbonate 0.010~0.020, sodium carbonate 0.070~0.090, carbonic hydroammonium 0.210~0.220, anhydrous calcium acetate 0.001~0.003, brium carbonate 0.001~0.003, strontium carbonate 0.001~0.003, strontium titanyl oxalate 0.001~0.003, graphite powder 0.001~0.003, carbon dust 0.002~0.004;
(3) the resistance reagent preparation is fallen
Raw materials weighing through ball milling, stoving process, is obtained falling resistance reagent;
(4) heat treatment
(4a) according to pending element with resistance reagent 3: 1 mass ratio falls, treat treatment element and fall resistance reagent and carry out weighing respectively with electronic balance;
(4b) with the pending element after the weighing with fall the resistance reagent put into crucible with cover;
(4c) crucible is put into Muffle furnace heat treatment;
(5) measuring component resistance value
(5a) element after the heat treatment is taken out, use washed with de-ionized water, oven dry;
(5b) element in the baking oven is taken out, with the resistance value of universal instrument measuring component.
Two. following less than the step that the pending element of 7K Ω carries out resistance trimming to resistance value:
1) sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, from resistance value less than take out the classification of 7K Ω resistance value greater than the element of resistance value rated value as pending element;
2) raw material of resistance reagent falls in weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.500~0.700, manganese carbonate 0.010~0.020, sodium carbonate 0.070~0.090, carbonic hydroammonium 0.210~0.220, anhydrous calcium acetate 0.001~0.003, brium carbonate 0.001~0.003, strontium carbonate 0.001~0.003, strontium titanyl oxalate 0.001~0.003, graphite powder 0.001~0.003, carbon dust 0.002~0.004, iron powder 0.002~0.004, zinc powder 0.001~0.003, aluminium powder 0.001~0.003;
3) the resistance reagent preparation is fallen
Raw materials weighing through ball milling, stoving process, is obtained falling resistance reagent;
4) heat treatment
4a) according to pending element with resistance reagent 3: 1 mass ratio falls, treat treatment element and fall resistance reagent and carry out weighing respectively with electronic balance;
4b) with the pending element after the weighing with fall the resistance reagent put into crucible with cover;
4c) crucible is put into Muffle furnace heat treatment;
5) measuring component resistance value
5a) element after the heat treatment is taken out, use washed with de-ionized water, oven dry;
5b) element in the baking oven is taken out, with the resistance value of universal instrument measuring component.
The present invention compared with prior art has the following advantages:
First; The present invention is because the resistance reagent that falls that has adopted utilization to develop is voluntarily treated the technology that treatment element is heat-treated; Overcome prior art and can not adjust the shortcoming that resistance value after the sorting is higher than the resistance of rated value of resistance element, made the present invention have the advantage that can pending component resistance value be reduced.
Second; The present invention is owing to having adopted pending element and having fallen resistance reagent and put into the technology that crucible with cover is heat-treated simultaneously; Overcome prior art the defective element that resistance value is higher than rated value of resistance has been abandoned, strengthened the shortcoming of cost, made the present invention have a large amount of substandard products are utilized again; Improve product percent of pass, practiced thrift the advantage of the raw material and the energy;
The 3rd; The present invention is owing to adopted the technology of in crucible with cover, heat-treating; It is too open to have overcome the prior art heating environment, falls resistance reagent and the shortcoming that element can not fully contact, and makes the present invention have and has improved the advantage of falling resistance reagent and pending element heat treatment efficiency.
Embodiment
1 couple of the present invention does further detailed description below in conjunction with accompanying drawing:
One. to the pending element of resistance value, provide following three kinds of embodiment greater than 7K Ω:
Embodiment 1
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 20K Ω~30K Ω as pending element, the resistance value after requiring to handle is 8K Ω~15K Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.700, manganese carbonate 0.020, sodium carbonate 0.090, carbonic hydroammonium 0.220, anhydrous calcium acetate 0.003, brium carbonate 0.003, strontium carbonate 0.003, strontium titanyl oxalate 0.003, graphite powder 0.003, carbon dust 0.004.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 8 hours on ball mill; Behind the stop of ball grinder, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 8 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 15.3 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 5.1 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 70 minutes the warm-up time, make it reach 700 ℃, stop to heat, be incubated 180 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 4 hours; Element in the baking oven is taken out, use the resistance value of universal instrument measuring component to be 8K Ω~15K Ω.
Embodiment 2
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 10K Ω~20K Ω as pending element, the resistance value after requiring to handle is 4K Ω~8K Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.685, manganese carbonate 0.015, sodium carbonate 0.085, carbonic hydroammonium 0.215, anhydrous calcium acetate 0.002, brium carbonate 0.002, strontium carbonate 0.001, strontium titanyl oxalate 0.001, graphite powder 0.001, carbon dust 0.003.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 6 hours on ball mill; Behind the stop of ball grinder, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 6 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 14.4 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 4.8 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 60 minutes the warm-up time, make it reach 600 ℃, stop to heat, be incubated 120 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 3 hours; Element in the baking oven is taken out, use the resistance value of universal instrument measuring component to be 4K Ω~8K Ω.
Embodiment 3
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 7K Ω~10K Ω as pending element, the resistance value after requiring to handle is 2K Ω~4K Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.500, manganese carbonate 0.010, sodium carbonate 0.070, carbonic hydroammonium 0.210, anhydrous calcium acetate 0.001, brium carbonate 0.001, strontium carbonate 0.001, strontium titanyl oxalate 0.001, graphite powder 0.001, carbon dust 0.002.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 4 hours on ball mill; Behind the stop of ball grinder, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 4 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 15.6 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 5.2 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 50 minutes the warm-up time, make it reach 500 ℃, stop to heat, be incubated 60 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 2 hours; Element in the baking oven is taken out, use the resistance value of universal instrument measuring component to be 2K Ω~4K Ω.
Two. to the pending element of resistance value, provide following three kinds of embodiment less than 7K Ω:
Embodiment 4
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 2K Ω~7K Ω as pending element, the resistance value after requiring to handle is 1.2K Ω~2K Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.700, manganese carbonate 0.020, sodium carbonate 0.090, carbonic hydroammonium 0.220, anhydrous calcium acetate 0.003, brium carbonate 0.003, strontium carbonate 0.003, strontium titanyl oxalate 0.003, graphite powder 0.003, carbon dust 0.004, iron powder 0.004, zinc powder 0.003, aluminium powder 0.003.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 8 hours on ball mill; After ball mill stops, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 8 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 14.7 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 4.9 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 70 minutes the warm-up time, make it reach 700 ℃, stop to heat, be incubated 180 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 4 hours; Element in the baking oven is taken out, use the resistance value of universal instrument measuring component to be 1.2K Ω~2K Ω.
Embodiment 5
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 800 Ω~2K Ω as pending element, the resistance value after requiring to handle is 300 Ω~1.2K Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.685, manganese carbonate 0.015, sodium carbonate 0.085, carbonic hydroammonium 0.215, anhydrous calcium acetate 0.002, brium carbonate 0.002, strontium carbonate 0.002, strontium titanyl oxalate 0.002, graphite powder 0.002, carbon dust 0.003, iron powder 0.003, zinc powder 0.002, aluminium powder 0.002.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 6 hours on ball mill; After ball mill stops, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 6 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 15.0 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 5.0 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 60 minutes the warm-up time, make it reach 600 ℃, stop to heat, be incubated 120 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 3 hours; Element in the baking oven is taken out, and using the resistance value of universal instrument measuring component is 300 Ω~1.2K Ω.
Embodiment 6
Step 1, the sorting resistive element
The sorting instrument is treated the element of sorting and is classified according to the size of resistance value, take out resistance value at the element of 300 Ω~500 Ω as pending element, the resistance value after requiring to handle is 200 Ω~400 Ω.Component shape is the cylinder of diameter 3mm, height 4mm.
The raw material of resistance reagent falls in step 2, weighing
With electronic balance according to the molar ratio preparation resistance reagent falls respectively; Wherein, calcium carbonate 0.500, manganese carbonate 0.010, sodium carbonate 0.070, carbonic hydroammonium 0.210, anhydrous calcium acetate 0.001, brium carbonate 0.001, strontium carbonate 0.001, strontium titanyl oxalate 0.001, graphite powder 0.001, carbon dust 0.002, iron powder 0.002, zinc powder 0.001, aluminium powder 0.001.
The resistance reagent preparation falls in step 3
With raw materials weighing and deionized water, agate abrading-ball according to material: water: the mass ratio of ball=1: 1: 1 is put into ball grinder, and ball milling is 4 hours on ball mill; After ball mill stops, raw materials weighing is taken out from ball grinder, put into 150 ℃ of baking ovens, toasted 4 hours.
Step 4, heat treatment
With the pending element of electronic balance weighing 15.3 grams, according to pending element with 3: 1 mass ratio of resistance reagent falls, restrain with electronic balance weighing 5.1 and fall resistance reagent; With the pending element after the weighing with fall the resistance reagent put into crucible with cover; Crucible is put into Muffle furnace heat treatment, temperature in the stove is begun to be controlled at from room temperature in 50 minutes the warm-up time, make it reach 500 ℃, stop to heat, be incubated 60 minutes again.
Step 5, the measuring component resistance value
Element after the heat treatment is taken out, use washed with de-ionized water, the element after cleaning is put into 80 ℃ of baking ovens, toasted 2 hours; Element in the baking oven is taken out, and using the resistance value of universal instrument measuring component is 200 Ω~400 Ω.
In sum, the present invention can realize the adjustment of barium titanate series semistor resistance effectively, has improved the efficient and the product percent of pass of enterprise production, has practiced thrift the raw material and the energy, can create considerable economic value.