CN102828186B - Electrolyte plasma polisher for quantity production - Google Patents
Electrolyte plasma polisher for quantity production Download PDFInfo
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- CN102828186B CN102828186B CN201210361700.4A CN201210361700A CN102828186B CN 102828186 B CN102828186 B CN 102828186B CN 201210361700 A CN201210361700 A CN 201210361700A CN 102828186 B CN102828186 B CN 102828186B
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Abstract
The invention provides an electrolyte plasma polisher for quantity production and relates to a plasma polisher, and the electrolyte plasma polisher is used for solving the problems that the existing polishing equipment is relatively low in production efficiency and is not suitable for large-batch production of enterprises. A circular stirring device is installed on the side wall of a liquid storage box, and the circular stirring device and the liquid storage box are mutually communicated; a top work box is located on the upper end surface of a work box; two air exhaust recovery devices are relatively installed on one side wall of the top work box; a lifting device is located between the two air exhaust devices and mounted on the side wall of the top box wall; each air exhaust device comprises an air exhaust recovery pipeline, a catcher, two baffles and a plurality of plastic balls; each catcher is arranged in the middle of each air exhaust recovery pipeline; the two baffles are horizontally arranged on the upper part of each air exhaust recovery pipeline; the plurality of plastic balls are arranged between the two baffles; and a plurality of through holes are formed in the two baffles along the axial direction. The electrolyte plasma polisher for quantity production is used for polishing machined parts on large scale.
Description
Technical field
The present invention relates to a kind of plasma polishing machine, be specifically related to a kind of volume production ionogen plasma polishing machine.
Background technology
According to ionogen plasma polishing machine, manage, in the situation that other conditions are constant, the maximum polishing area of equipment is directly proportional to the power of equipment, and power is larger, and maximum area that can polishing just number of components larger or once can polishing for little part is just more.The peak power of existing polissoir is 40kW, and production efficiency is relatively low, and maximum area that can polishing is little, and in the course of processing, polishing fluid needs often to supplement, and is unsuitable for enterprise and produces in enormous quantities.
Summary of the invention
The present invention is relatively low for solving existing polissoir production efficiency, is unsuitable for the problem that enterprise produces in enormous quantities, and then a kind of volume production ionogen plasma polishing machine is provided.
The present invention solves the problems of the technologies described above the technical scheme of taking to be: volume production of the present invention comprises hanger and lifting device with ionogen plasma polishing machine, work top box, work box, liquid-storing box, recirculation unit and two air draft retrieving arrangements, work box is arranged on the upper surface of liquid-storing box, recirculation unit is arranged on the sidewall of liquid-storing box and the two is interconnected, work top box is positioned on the upper surface of work box, two air draft retrieving arrangements are arranged on a sidewall of work top box relatively, lifting device is between two air draft retrieving arrangements and be arranged on the sidewall described in work top box, each air draft retrieving arrangement comprises air draft recycling pipeline, catcher, two baffle plates and a plurality of baton round, catcher is arranged on the middle part of air draft recycling pipeline, two baffle plates are horizontally set on the top of air draft recycling pipeline, a plurality of baton rounds are arranged between two baffle plates, are all processed with vertically a plurality of through holes on two baffle plates,
Hanger and lifting device comprise servomotor, compress bracket, shaft coupling, upper frame piece admittedly, consolidate down frame piece, guide pillar gland, bearing gland, screw mandrel, nut sleeve, moving beam frame, conduction hanger, base, eight movable pulleys, eight roll shafts, two mobile balladeur trains, two guide pillars and two angle bar frames, two angle bar frames are vertically packed on the upper surface of base relatively, the upper end of two angle bar frames connects by upper solid frame piece, the lower end of two angle bar frames connects by lower solid frame piece, the upper end of every guide pillar is packed on frame piece, the lower end of every guide pillar is packed on lower solid frame piece, two guide pillars vertically and be arranged in parallel, the lower end of screw mandrel is arranged on lower solid frame piece through upper Gu Jiakuai center, the upper end of screw mandrel is arranged on solid frame piece, described servomotor is arranged on the upper surface of upper solid frame piece by compressing bracket, the output shaft of servomotor is affixed by the upper end of shaft coupling and screw mandrel, nut sleeve is arranged on screw mandrel, a mobile balladeur train is installed on every guide pillar, two mobile balladeur trains connect as one by nut sleeve, each moves and on balladeur train, is provided with four movable pulleys and four roll shafts, each moves and on balladeur train, is parallel to each other and four roll shafts are installed between two relatively, on each roll shaft, be set with a movable pulley, each moves balladeur train and is slidably connected by four movable pulleys and corresponding guide pillar, conduction hanger is packed on mobile balladeur train,
Recirculation unit comprises work box liquid supply device, work box whipping appts and liquid-storing box whipping appts, work box liquid supply device, work box whipping appts and liquid-storing box whipping appts are agitator, one end of work box liquid supply device is communicated with the lower end of work box by pipeline, the other end of work box liquid supply device is communicated with the upper end of liquid-storing box by pipeline, one end of liquid-storing box whipping appts is communicated with the lower end of work box by pipeline, and the other end of liquid-storing box whipping appts is communicated with the upper end of work top box by pipeline.
The invention has the beneficial effects as follows:
Volume production of the present invention can reach 100KW by the peak power of ionogen plasma polishing machine, be that 40kW compares with the peak power of existing polissoir, greatly increased polishing area, simultaneously by the identical part to be processed of recirculation unit automatic liquid supply his-and-hers watches area, polishing efficiency is existing polissoir 3.5 times; Volume production of the present invention is suitable for enterprise with ionogen plasma polishing machine and produces in enormous quantities.
Accompanying drawing explanation
Fig. 1 is ionogen plasma polishing machine front view for volume production of the present invention, Fig. 2 is the left view of Fig. 1, Fig. 3 is the right view of Fig. 1, Fig. 4 is the vertical view of Fig. 1, Fig. 5 is the stereographic map of ionogen plasma polishing machine for volume production of the present invention, Fig. 6 is the front view of hanger and lifting device 32 in embodiment one, Fig. 7 is the left view of Fig. 6, Fig. 8 is the A-A sectional view of Fig. 6, Fig. 9 is that the master of air draft retrieving arrangement 31 in embodiment one looks sectional view, and Figure 10 is the piping layout schematic diagram of recirculation unit 35 in embodiment one.
Embodiment
Embodiment one: as shown in Fig. 1～10, the volume production of present embodiment comprises hanger and lifting device 32 with ionogen plasma polishing machine, work top box 33, work box 34, liquid-storing box 36, recirculation unit 35 and two air draft retrieving arrangements 31, work box 34 is arranged on the upper surface of liquid-storing box 36, recirculation unit 35 is arranged on the sidewall of liquid-storing box 36 and the two is interconnected, work top box 33 is positioned on the upper surface of work box 34, two air draft retrieving arrangements 31 are arranged on a sidewall of work top box 33 relatively, lifting device 32 is between two air draft retrieving arrangements 31 and be arranged on the sidewall described in work top box 33, each air draft retrieving arrangement 31 comprises air draft recycling pipeline 31-1, catcher 31-2, two baffle plate 31-4 and a plurality of baton round 31-3, catcher 31-2 is arranged on the middle part of air draft recycling pipeline 31-1, two baffle plate 31-4 are horizontally set on the top of air draft recycling pipeline 31-1, a plurality of baton round 31-3 are arranged between two baffle plate 31-4, are all processed with vertically a plurality of through hole 31-5 on two baffle plate 31-4,
Hanger and lifting device 32 comprise servomotor 1, compress bracket 2, shaft coupling 3, upper frame piece 5 admittedly, consolidate down frame piece 12, guide pillar gland 13, bearing gland 14, screw mandrel 21, nut sleeve 24, moving beam frame 28, conduction hanger 29, base 30, eight movable pulleys 7, eight roll shafts 8, two mobile balladeur trains 11, two guide pillars 6 and two angle bar frames 15, two angle bar frames 15 are vertically packed on the upper surface of base 30 relatively, the upper end of two angle bar frames 15 connects by upper solid frame piece 5, the lower end of two angle bar frames 15 connects by lower solid frame piece 5, the upper end of every guide pillar 6 is packed on frame piece 5, the lower end of every guide pillar 6 is packed on lower solid frame piece 12, two guide pillars 6 vertically and be arranged in parallel, the lower end of screw mandrel 21 is arranged on lower solid frame piece 12 through the center of upper solid frame piece 5, the upper end of screw mandrel 21 is arranged on solid frame piece 5, described servomotor 1 is arranged on the upper surface of upper solid frame piece 5 by compressing bracket 2, the output shaft of servomotor 1 is affixed with the upper end of screw mandrel 21 by shaft coupling 3, nut sleeve 24 is arranged on screw mandrel 21, a mobile balladeur train 11 is installed on every guide pillar 6, two mobile balladeur trains 11 connect as one by nut sleeve 24, each moves and on balladeur train 11, is provided with four movable pulleys 7 and four roll shafts 8, each moves and on balladeur train 11, is parallel to each other and four roll shafts 8 are installed between two relatively, on each roll shaft 8, be set with a movable pulley 7, each moves balladeur train 11 and is slidably connected by four movable pulleys 7 and corresponding guide pillar 6, conduction hanger 29 is packed on mobile balladeur train 11,
Recirculation unit 35 comprises work box liquid supply device 35-1, work box whipping appts 35-2 and liquid-storing box whipping appts 35-3, work box liquid supply device 35-1, work box whipping appts 35-2 and liquid-storing box whipping appts 35-3 are agitator, one end of work box liquid supply device 35-1 is communicated with the lower end of work box 34 by pipeline, the other end of work box liquid supply device 35-1 is communicated with the upper end of liquid-storing box 36 by pipeline, one end of liquid-storing box whipping appts 35-3 is communicated with the lower end of work box 34 by pipeline, the other end of liquid-storing box whipping appts 35-3 is communicated with the upper end of work top box 33 by pipeline.
In work box 34 and liquid-storing box 36, all fill the polishing fluid configuring, work box liquid supply device 35-1 and liquid-storing box whipping appts 35-3 extract polishing fluid out from a certain position of work box 33 and liquid-storing box 36, by agitator, enter in work box 33 and liquid-storing box 36 again, to keep the polishing fluid equalization of concentration in work box 33 and liquid-storing box 36;
Work box liquid supply device 35-2 extracts the polishing fluid in liquid-storing box 36 out, is injected in work box 34, and the liquid level of work box 34 surpasses the baffle plate of work box 34, and polishing fluid will be crossed baffle plate and be back in liquid-storing box 36.
Embodiment two: as shown in Figure 1, along the circumferential direction uniform setting of a plurality of through hole 31-5 of present embodiment.Other composition and annexation are identical with embodiment one.
Embodiment three: as shown in Figure 1, the diameter of present embodiment baton round 31-3 is 10mm.Other composition and annexation are identical with embodiment one or two.
Principle of work:
By wire and anodic bonding for workpiece, start servomotor 1, the output shaft of servomotor 1 drives screw mandrel 21 to rotate, screw mandrel 21 rotates and drives nut sleeve 24 to move downward, be with moving conductive hanger 29 and polished workpiece slowly to slip in polishing fluid simultaneously, polishing fluid, because the instantaneous short circuit of system is formed by evaporation to a gas blanket that surrounds workpiece, separates workpiece and polishing fluid completely; Above-mentioned gas layer enters plasma state under the effect of voltage, treats polishing workpiece and carries out polishing; Carrying out along with polishing, the energy of emitting in the polished process of polishing fluid evaporates, a part is caught by air draft retrieving arrangement 31, flow back to work box 34, some runs off by air draft retrieving arrangement 31, cause the polishing fluid liquid level in work box 34 to decline, at this moment will open work box liquid supply device, work box 34 is carried out to fluid infusion.
Claims (3)
1. a volume production ionogen plasma polishing machine, it is characterized in that: described plasma polishing machine comprises hanger and lifting device (32), work top box (33), work box (34), liquid-storing box (36), recirculation unit (35) and two air draft retrieving arrangements (31), work box (34) is arranged on the upper surface of liquid-storing box (36), recirculation unit (35) is arranged on the sidewall of liquid-storing box (36) and the two is interconnected, work top box (33) is positioned on the upper surface of work box (34), two air draft retrieving arrangements (31) are arranged on a sidewall of work top box (33) relatively, lifting device (32) is positioned between two air draft retrieving arrangements (31) and is arranged on the described sidewall of work top box (33), each air draft retrieving arrangement (31) comprises air draft recycling pipeline (31-1), catcher (31-2), two baffle plates (31-4) and a plurality of baton round (31-3), catcher (31-2) is arranged on the middle part of air draft recycling pipeline (31-1), two baffle plates (31-4) are horizontally set on the top of air draft recycling pipeline (31-1), a plurality of baton rounds (31-3) are arranged between two baffle plates (31-4), are all processed with vertically a plurality of through holes (31-5) on two baffle plates (31-4),
Hanger and lifting device (32) comprise servomotor (1), compress bracket (2), shaft coupling (3), upper frame piece (5) admittedly, consolidate down frame piece (12), guide pillar gland (13), bearing gland (14), screw mandrel (21), nut sleeve (24), moving beam frame (28), conduction hanger (29), base (30), eight movable pulleys (7), eight roll shafts (8), two mobile balladeur trains (11), two guide pillars (6) and two angle bar frames (15), two angle bar frames (15) are vertically packed on the upper surface of base (30) relatively, the upper end of two angle bar frames (15) connects by upper solid frame piece (5), the lower end of two angle bar frames (15) connects by lower solid frame piece (5), the upper end of every guide pillar (6) is packed on frame piece (5), the lower end of every guide pillar (6) is packed on lower solid frame piece (12), two guide pillars (6) vertically and be arranged in parallel, the lower end of screw mandrel (21) is arranged on lower solid frame piece (12) through the center of upper solid frame piece (5), the upper end of screw mandrel (21) is arranged on solid frame piece (5), described servomotor (1) is arranged on the upper surface of upper solid frame piece (5) by compressing bracket (2), the output shaft of servomotor (1) is affixed with the upper end of screw mandrel (21) by shaft coupling (3), nut sleeve (24) is arranged on screw mandrel (21), a mobile balladeur train (11) is installed on every guide pillar (6), two mobile balladeur trains (11) connect as one by nut sleeve (24), each moves and on balladeur train (11), is provided with four movable pulleys (7) and four roll shafts (8), each moves and on balladeur train (11), is parallel to each other and four roll shafts (8) are installed between two relatively, on each roll shaft (8), be set with a movable pulley (7), each moves balladeur train (11) and is slidably connected by four movable pulleys (7) and corresponding guide pillar (6), conduction hanger (29) is packed on mobile balladeur train (11),
Recirculation unit (35) comprises work box liquid supply device (35-1), work box whipping appts (35-2) and liquid-storing box whipping appts (35-3), work box liquid supply device (35-1), work box whipping appts (35-2) and liquid-storing box whipping appts (35-3) are agitator, one end of work box liquid supply device (35-1) is communicated with the lower end of work box (34) by pipeline, the other end of work box liquid supply device (35-1) is communicated with the upper end of liquid-storing box (36) by pipeline, one end of liquid-storing box whipping appts (35-3) is communicated with the lower end of work box (34) by pipeline, the other end of liquid-storing box whipping appts (35-3) is communicated with the upper end of work top box (33) by pipeline.
2. volume production according to claim 1 ionogen plasma polishing machine, is characterized in that: along the circumferential direction uniform setting of a plurality of through holes (31-5).
3. volume production according to claim 1 and 2 ionogen plasma polishing machine, is characterized in that: the diameter of baton round (31-3) is 10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210361700.4A CN102828186B (en) | 2012-09-26 | 2012-09-26 | Electrolyte plasma polisher for quantity production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210361700.4A CN102828186B (en) | 2012-09-26 | 2012-09-26 | Electrolyte plasma polisher for quantity production |
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| Publication Number | Publication Date |
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| CN102828186A CN102828186A (en) | 2012-12-19 |
| CN102828186B true CN102828186B (en) | 2014-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210361700.4A Active CN102828186B (en) | 2012-09-26 | 2012-09-26 | Electrolyte plasma polisher for quantity production |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2543058B (en) | 2015-10-06 | 2022-04-06 | Wallwork Cambridge Ltd | Smoothing the surface finish of rough metal articles |
| CN106938432B (en) * | 2017-05-02 | 2020-05-05 | 东莞市大源智能设备科技有限公司 | Electrolyte plasma polishing machine |
| CN107805839B (en) * | 2017-11-06 | 2019-05-03 | 哈尔滨安泽科技有限公司 | Aperture polishing machine |
| CN107557853B (en) * | 2017-11-06 | 2019-03-19 | 哈尔滨安泽科技有限公司 | Aperture burnishing device and processing method |
| CN107779943B (en) * | 2017-11-06 | 2019-04-30 | 哈尔滨安泽科技有限公司 | Metal inner hole plasma polishing device and machining method thereof |
| CN109623508A (en) * | 2019-01-25 | 2019-04-16 | 云南蓝晶科技有限公司 | LED sapphire wafer numerical control polishing method based on high mixture ratio polishing fluid |
| CN110004484B (en) * | 2019-04-19 | 2021-02-12 | 西安理工大学 | SiC single crystal plasma electrochemical polishing device and polishing method thereof |
| CN110184608A (en) * | 2019-06-11 | 2019-08-30 | 广东工业大学 | A kind of electrolyte plasma polishing machine and its polishing method |
| US11186920B1 (en) | 2020-09-01 | 2021-11-30 | Metal Industries Research & Development Centre | Apparatus capable of local polishing and plasma-electrolytic polishing system |
| CN115261967B (en) * | 2022-08-16 | 2023-10-24 | 哈尔滨安泽科技有限公司 | Electrolyte plasma steel wire rope polishing device and polishing method |
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| DE202008011646U1 (en) * | 2008-09-02 | 2010-01-28 | BECKMANN-INSTITUT für Technologieentwicklung e.V. | Device for plasma polishing using a liquid electrolyte |
| CN102061511A (en) * | 2010-12-21 | 2011-05-18 | 哈尔滨工业大学 | Novel polishing machine |
| CN102658506A (en) * | 2012-05-15 | 2012-09-12 | 哈尔滨工业大学 | Electrolyte plasma polishing machine |
| CN202576569U (en) * | 2012-05-24 | 2012-12-05 | 张宪斌 | Electrolytic plasma polisher |
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2012
- 2012-09-26 CN CN201210361700.4A patent/CN102828186B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202008011646U1 (en) * | 2008-09-02 | 2010-01-28 | BECKMANN-INSTITUT für Technologieentwicklung e.V. | Device for plasma polishing using a liquid electrolyte |
| CN102061511A (en) * | 2010-12-21 | 2011-05-18 | 哈尔滨工业大学 | Novel polishing machine |
| CN102658506A (en) * | 2012-05-15 | 2012-09-12 | 哈尔滨工业大学 | Electrolyte plasma polishing machine |
| CN202576569U (en) * | 2012-05-24 | 2012-12-05 | 张宪斌 | Electrolytic plasma polisher |
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