CN102658506A - Electrolyte plasma polishing machine - Google Patents

Abstract

An electrolyte plasma polishing machine relates to a polishing machine. The polishing machine solves the problem that the current polishing machine has a large volume and is difficult to carry. The output shaft of the motor is connected to the input shaft of the reducer through a coupling. The output shaft of the reducer is equipped with a gear, which meshes with the rack. One end of the rack passes through the guide sleeve and is installed in the upper box and connected with the insulator. The insulator is connected to the anode through the connecting plate, the guide sleeve is fixed on the top of the upper box, the upper box is installed on the lower box and the two are connected, and the lower box is equipped with a working box containing polishing fluid, the working box is connected to the cathode, and the heater One end of the heater is fixed on the bottom of the upper box through the heater frame, the other end of the heater is set in the working box, and the side wall of the upper box is connected with the condensation pipe through the pipe joint. The invention is used for polishing parts.

Description

Electrolyte plasma polisher

technical field

The invention relates to a polishing machine.

Background technique

The original electrolyte plasma polishing machine has a large polishing tank, and the pneumatic device with an air pump for the lifting device occupies a large area. At present, the volume of the electrolyte plasma polishing machine is about 1.5-2.5 cubic meters, which is not suitable for transportation and complicated installation. Small polished workpieces are not suitable.

Contents of the invention

The purpose of the present invention is to provide an electrolyte plasma polishing machine to solve the problem that the current polishing machine has a large volume and is difficult to carry.

The technical solution adopted by the present invention to solve the above technical problems is: the polishing machine includes a motor, a coupling, a reducer, a gear, a rack, a guide sleeve, an upper box, an insulator, a connecting plate, an anode, a lower box, and a working box , heater, heater frame, condensing pipe and pipe joint, the output shaft of the motor is connected with the input shaft of the reducer through a coupling, the output shaft of the reducer is equipped with a gear, the gear meshes with the rack, and one end of the rack The guide sleeve is installed in the upper box and connected with the insulator. The insulator is connected with the anode through the connecting plate. The guide sleeve is fixed on the top of the upper box. The upper box is installed on the lower box and the two are connected. The working box of the polishing liquid, the working box is connected to the cathode, one end of the heater is fixed on the bottom of the upper box through the heater frame, the other end of the heater is set in the working box, and the side wall of the upper box is connected to the condenser through the pipe joint. connected.

The invention has the following beneficial effects: the invention works well, keeps the same polishing effect as the original polishing equipment, and has a volume of ? cubic meters, can be directly put into the trunk of an ordinary car, suitable for frequent transportation, the installation process is simple and easy to operate, it can polish some small parts, and according to the characteristics of only polishing small parts, the polishing tank is greatly reduced Volume; the lifting device no longer uses a larger pneumatic device with an air pump, but uses a smaller motor, gear and rack drive; the lighting and condenser tubes are detachable to reduce the volume during transportation.

Description of drawings

Fig. 1 is a front view of the overall structure of the present invention, Fig. 2 is a top view of Fig. 1, and Fig. 3 is a side view of Fig. 1 .

Detailed ways

Specific embodiment one: This embodiment is described in conjunction with Fig. 1-Fig. 3, the polishing machine of this embodiment includes motor 1, shaft coupling 2, reducer 3, gear 4, rack 5, guide sleeve 6, upper case 7, Insulator 8, connecting plate 9, anode 10, lower box 11, working box 12, heater 13, heater rack 14, condensation pipe 15 and pipe joint 22, the output shaft of motor 1 passes through coupling 2 and reducer 3 The input shaft is driven and connected, the output shaft of the reducer 3 is equipped with a gear 4, the gear 4 meshes with the rack 5, one end of the rack 5 passes through the guide sleeve 6 and is installed in the upper box 7 and connected with the insulator 8, the insulator 8 is connected through the The plate 9 is connected with the anode 10, the guide sleeve 6 is fixed on the top of the upper box 7, the upper box 7 is installed on the lower box 11 and the two are connected, the lower box 11 is provided with a working box 12 equipped with a polishing solution, and the working box 12 Connected to the cathode, one end of the heater 13 is fixed on the bottom of the upper box 7 through the heater frame 14, the other end of the heater 13 is set in the working box 12, and the side wall of the upper box 7 is connected to the condensation pipe 15 through the pipe joint 22 connected.

Specific embodiment two: this embodiment is described in conjunction with Fig. 3, the polishing machine of this embodiment also includes water spray sheet 16 and water spray ball 17, and described polishing machine also includes multiple groups of water spray sheet 16 and multiple groups of water ball 17, condensation The tube 15 is equipped with multiple groups of water spraying sheets 16, each group of water spraying sheets 16 has two sets, each group of water spraying sheets 16 is provided with multiple groups of water spraying balls 17, and when the water vapor generated in the polishing process passes through the water spraying balls 17 Be cooled, become water, return in the working box 12. Other implementation manners are the same as the specific implementation manner 1.

Specific embodiment three: illustrate this embodiment in conjunction with Fig. 1, the polishing machine of this embodiment also comprises six rubber strips 18 and three glass windows 19, glass windows 19 are housed on three side walls of upper box 7, each glass Window 19 is provided with two rubber strips 18, and the main purpose of this portable device is exactly to be used for exhibition and processing small-volume parts, and what add three observation windows is to facilitate the display polishing process. Other implementation modes are the same as the specific implementation mode 1 or 2.

Specific Embodiment 4: This embodiment is described in conjunction with FIG. 1. This embodiment also includes a lighting lamp 20 and a lamp holder 21. Any one of the three glass windows is provided with a corresponding lighting lamp 20 outside, and the lighting lamp 20 is mounted on the lamp holder. 21, the lamp holder 21 is fixed on the side wall of the upper case 7, mist will be generated during the polishing process, the internal polishing situation cannot be observed without the lighting lamp 20, and the lighting lamp 20 is detachable to reduce the volume during transportation. Other implementation manners are the same as the fourth embodiment.

Working principle: Connect the parts to be polished to the anode 10 with wires, start the motor 1, and make the gear 4 rotate, drive the rack 5, the anode 10 and the parts to be polished to descend, so that the parts to be polished slowly submerge into the polishing solution, and the polishing machine is equipped with a The working box 12 of the liquid is connected to the cathode, and a voltage of 280-300V is applied; under the action of the current, the polishing liquid is evaporated due to the instantaneous short circuit of the system to form a gas layer surrounding the polished parts, completely separating the polished parts from the polishing liquid; the gas The layer enters the non-thermodynamic equilibrium plasma state under the action of 280-300V voltage, and polishes the polished parts, so that the tiny protrusions on the surface of the polished parts become smooth, so as to achieve the polishing effect; after the predetermined polishing time, the motor 1 drives Connecting plate 9 rises, and after polishing, the parts leave the polishing solution, remove the voltage between the cathode and the anode, unload the polished parts, and the polishing ends.

Claims (4)

1. An electrolytic plasma polishing machine is characterized in that the polishing machine comprises a motor (1), a coupling (2), a speed reducer (3), a gear (4), a rack (5), a guide sleeve (6 ), upper box (7), insulator (8), connection plate (9), anode (10), lower box (11), working box (12), heater (13), heater frame (14), condensation The pipe (15) and pipe joint (22), the output shaft of the motor (1) is connected with the input shaft of the reducer (3) through the coupling (2), and the output shaft of the reducer (3) is equipped with a gear (4 ), the gear (4) meshes with the rack (5), and one end of the rack (5) passes through the guide sleeve (6) and is installed in the upper box (7) and connected with the insulator (8), and the insulator (8) is connected by The plate (9) is connected with the anode (10), the guide sleeve (6) is fixed on the top of the upper box (7), the upper box (7) is installed on the lower box (11) and the two are connected, and the lower box (11) Be provided with the working box (12) that polishing liquid is housed, and working box (12) is connected with cathode, and one end of heater (13) is fixed on the bottom of upper box (7) by heater frame (14), and heater ( 13) The other end is located in the working box (12), and the side wall of the upper box (7) is communicated with the condensation pipe (15) by the pipe joint (22). 2. Electrolyte plasma polishing machine according to claim 1, characterized in that said polishing machine also includes multiple groups of water spraying sheets (16) and multiple groups of water spraying balls (17), and multiple groups of water spraying are housed in the condensation pipe (15) Sheets (16), the quantity of every group of water-drenching sheets (16) is 2, and each group of water-drinking sheets (16) is provided with multiple groups of water-drinking balls (17). 3. The electrolyte plasma polishing machine according to claim 1 or 2, characterized in that the polishing machine also includes six rubber strips (18) and three glass windows (19), and three side walls of the upper box (7) Glass windows (19) are housed on the top, and each glass window (19) is provided with two rubber strips (18). 4. The electrolytic plasma polishing machine according to claim 3, characterized in that the polishing machine also includes an illuminating lamp (20) and a lamp holder (21), and any one of the three glass windows is correspondingly provided with an illuminating lamp (20) outside. ), the illuminating lamp (20) is contained on the lamp holder (21), and the lamp holder (21) is fixedly mounted on the side wall of the upper case (7).

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