CN102825770A - 四管真空箱 - Google Patents

四管真空箱 Download PDF

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Publication number
CN102825770A
CN102825770A CN2011101615851A CN201110161585A CN102825770A CN 102825770 A CN102825770 A CN 102825770A CN 2011101615851 A CN2011101615851 A CN 2011101615851A CN 201110161585 A CN201110161585 A CN 201110161585A CN 102825770 A CN102825770 A CN 102825770A
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Prior art keywords
pipe
cooling
assembly
vacuum
vacuum tank
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CN2011101615851A
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Inventor
何德方
蒋伟
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Zhangjiagang Beier Machinery Co Ltd
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Zhangjiagang Beier Machinery Co Ltd
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Priority to CN2011101615851A priority Critical patent/CN102825770A/zh
Publication of CN102825770A publication Critical patent/CN102825770A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911—Cooling
    • B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
    • B29C48/915—Cooling of flat articles, e.g. using specially adapted supporting means with means for improving the adhesion to the supporting means
    • B29C48/916—Cooling of flat articles, e.g. using specially adapted supporting means with means for improving the adhesion to the supporting means using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/905—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

节能环保，低碳是当今世界的发展方向，管材挤出行业提高单机产量是当今挤出行业梦寐以求的追求，单机产量高意味着低的生产成本，产品的竞争力更强，单机产量高意味着单位面积的产出更大，企业经济效益更好，单机产量高意味着个人的产出更大，减少了人力成本。四管穿线管材生产线就是充分考虑了我们客户的这种追求而开发出来的，作为此生产线重要组成部分，四管穿线管真空箱独特的结构设计，在提高产量，降低能耗方面发挥着重要的作用。四管真空箱具有的独特优越性，从而大大减少了生产费用，降低了生产成本，提高了生产效率和经济效率，提高了产品的竞争力，为企业带来了巨大的经济效益。

Description

四管真空箱
所属技术领域
节能环保，低碳是当今世界的发展方向，管材挤出行业提高单机产量是当今挤出行业梦寐以求的追求，单机产量高意味着低的生产成本，产品的竞争力更强，单机产量高意味着单位面积的产出更大，企业经济效益更好，单机产量高意味着个人的产出更大，减少了人力成本。四管穿线管材生产线就是充分考虑了我们客户的这种追求而开发出来的，作为此生产线重要组成部分，四管穿线管真空箱独特的结构设计，在提高产量，降低能耗方面发挥着重要的作用。
背景技术
目前市场上穿线管主要以双管真空箱为主，而和四管真空箱对比存在着明显的不足之处。
双管真空箱和四管真空箱主要参数对比：
1.生产范围：两真空箱的最佳生产范围均为
Figure BSA00000518378300011
2.装机总功率：双管真空箱装机功率：11.5kw；四管真空箱装机功率：3.7kw。
3.生产能力：四管真空箱在保持双管真空箱冷却产品质量的前提下，产量提高了70％。
4.占地面积：两真空箱占地面积基本一样。
5.真空箱冷却效率：一出四管材生产线真空箱采用全浸泡式，冷却均匀，冷却速度快；一出二管材生产线真空箱采用喷淋式，冷却速度低，效率差，不能满足高速挤出的需求。
发明内容
基于目前市场上双室真空箱存在的问题，开发设计了四管真空箱，此四管真空箱采用全浸泡式冷却；带有负压水箱，保护真空泵；带有机械式膨胀排水阀，节约冷却水；在真空箱尾部带有吸水装置，保证管子在喷码时的喷涂质量。此真空箱可以达到高效，节能环保的目的。
本发明解决其技术问题所采用的技术方案是
本发明四管真空箱由六部分组成：水箱组件、真空室组件、吸水装置组件、前后移动组件、调高组件和机架。此四管真空箱采用全浸泡式冷却；带有负压水箱，保护真空泵；带有机械式膨胀排水阀，节约冷却水；在真空箱尾部带有吸水装置，保证管子在喷码时的喷涂质量。此真空箱可以达到高效，节能环保的目的。
本发明的有益效果是
此四管真空箱采用全浸泡式冷却，冷却均匀，冷却效率高；带有负压水箱，保护真空泵，提高了真空泵的使用寿命；带有机械式膨胀排水阀，节约冷却水；在真空箱尾部带有吸水装置，保证管子在喷码时的喷涂质量；此四管真空箱装机总功率低。基于此四管真空箱具有的独特优越性，从而大大减少了生产费用，降低了生产成本，提高了生产效率和经济效率，提高了产品的竞争力，为企业带来了巨大的经济效益。
附图说明
下面结合附图和实施例对本发明做进一步说明。
图1是本四管真空箱原理图。
具体实施方式
木塑型材横向切割机有六部分组成：(1)水箱组件、(2)真空室组件、(3)前后移动组件、(4)调高组件、(5)机架、(6)吸水装置组件。此采用全浸泡式冷却，冷却均匀，冷却效率高；当管子进入真空箱时，水环式真空泵先对(2)真空室组件进行抽真空，将管子先进行定型冷却，然后(1)水箱组件内浸泡冷却水再将管子进行冷却定型，之后由(6)吸水装置组件将管子表面附的水吸掉，保证喷码前管子表面没有水渍。其中(3)前后移动组件主要是控制四管真空箱前后移动，调整前后位置；(4)调高组件主要是用来调整中心高和左右位置。此四管真空箱具有的独特优越性，从而大大减少了生产费用，降低了生产成本，提高了生产效率和经济效率，提高了产品的竞争力，为企业带来了巨大的经济效益。

Claims (4)

1.四管真空箱有六部分组成：(1)水箱组件、(2)真空室组件、(3)前后移动组件、(4)调高组件、(5)机架、(6)吸水装置组件。此四管真空箱采用全浸泡式冷却，冷却均匀，冷却效率高；带有负压水箱，保护真空泵，提高了真空泵的使用寿命；带有机械式膨胀排水阀，节约冷却水；在真空箱尾部带有吸水装置，保证管子在喷码时的喷涂质量；此四管真空箱装机总功率低。基于此四管真空箱具有的独特优越性，从而大大减少了生产费用，降低了生产成本，提高了生产效率和经济效率，提高了产品的竞争力，为企业带来了巨大的经济效益。
2.根据权利要求书1所述的四管真空箱，其特征在于：四管真空箱采用全浸泡式冷却，冷却均匀，冷却效率高。
3.根据权利要求书1所述的四管真空箱，其特征在于：带有机械式膨胀排水阀，节约冷却水。
4.根据权利要求书1所述的四管真空箱，其特征在于：在真空箱尾部带有吸水装置，保证管子在喷码时的喷涂质量。
CN2011101615851A 2011-06-16 2011-06-16 四管真空箱 Pending CN102825770A (zh)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020024162A1 (en) * 2000-06-16 2002-02-28 Maguire Stephen B. Low pressure dryer
CN201261261Y (zh) * 2008-07-15 2009-06-24 深圳长园电子材料有限公司 一种热缩管扩张装置
CN201346847Y (zh) * 2009-01-22 2009-11-18 杭州宝丽泰塑胶机械有限公司 旋转管材制品冷却成型的真空喷淋箱
CN301483986S (zh) * 2010-09-14 2011-03-16 刘永祥 Pvc电工套管一出四真空水箱

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020024162A1 (en) * 2000-06-16 2002-02-28 Maguire Stephen B. Low pressure dryer
CN201261261Y (zh) * 2008-07-15 2009-06-24 深圳长园电子材料有限公司 一种热缩管扩张装置
CN201346847Y (zh) * 2009-01-22 2009-11-18 杭州宝丽泰塑胶机械有限公司 旋转管材制品冷却成型的真空喷淋箱
CN301483986S (zh) * 2010-09-14 2011-03-16 刘永祥 Pvc电工套管一出四真空水箱

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Application publication date: 20121219