CN102825698A - Automatic production system for artificial scalp used for wig - Google Patents
Automatic production system for artificial scalp used for wig Download PDFInfo
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- CN102825698A CN102825698A CN2012103241388A CN201210324138A CN102825698A CN 102825698 A CN102825698 A CN 102825698A CN 2012103241388 A CN2012103241388 A CN 2012103241388A CN 201210324138 A CN201210324138 A CN 201210324138A CN 102825698 A CN102825698 A CN 102825698A
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Abstract
The invention discloses an automatic production system for an artificial scalp used for wig, which comprises an upper-layer drying box, a lower-layer drying box, a first conveying device, a second conveying device, an automatic glue dripping device and a control system, wherein the first conveying device forms an annular conveying system by a first part arranged in the upper-layer drying box and a second part arranged outside the upper-layer drying box; a plurality of modules are evenly hung on the first conveying device at intervals; the inlet and the outlet of the upper-layer drying box are respectively provided with a glue dripping area and a fetching and putting area; the automatic glue dripping device is arranged in the glue dripping area and applies glue to a mould according to the control signal of the control system; the second conveying device is in a vertical annular chain-type structure, is arranged in the lower-layer drying box and is successively provided with a plurality of trays at intervals; and under the control of the control system, the trays are driven to circulate in the lower-layer drying box. According to the automatic production system for the artificial scalp used for the wig, which is disclosed by the invention, the quality of the scalp is improved, and the hurt on the human body by chemical gas is lowered.
Description
Technical field
The present invention relates to wig, be specifically related to the Automatic Production System of wig with artificial scalp.
Background technology
Wig can be used in and work the effect of dressing up in the life, also can be used for the video display performance and change the image.Wig is of a great variety at present, divides from purposes, can be divided into life wig, decorate five types in wig, drama wig, model's wig, teaching exercise wig etc.; Divide from length, style, can be divided into formula, long hair formula, bob formula, half formula, curly hair formula, wave, plait formula and straight hair class, curly hair class, a bundle class with dishevelled hair; Divide from color, black, light brown, light brown, golden yellow, silver gray, linen and redness etc. are arranged.
Wig is made up of artificial scalp and the hair that is fixed on the artificial scalp; At present; The artificial scalp of wig all is to adopt the artificial method of touching that is coated with to make, and workman's left hand is taken aluminium-making mould, and the right hand is smeared the glue that dips at aluminium-making mould; Touch and put into the oven dry of heating, drying case after even, confirm the pass of smearing according to the thickness requirement of the artificial scalp of wig.
There is following defective in the manufacturing approach of the artificial scalp of above-mentioned wig:
(1) the manual work method of smearing, because operating personnel's operant level has difference, therefore the thickness deviation of artificial scalp has influenced the further lifting of wig product quality more than 2.
(2) glue of producing artificial scalp is the mixture by polyurethane and butanone, because butanone is to the injury that is corrosive of operating personnel's skin, and high volatility, Long contact time is harmful to health, the production environment very severe.
(3) the heating, drying case all is to adopt the small electrical heating tube, and casing does not have insulation material, and temperature homogeneity is relatively poor.
Summary of the invention
Technical problem to be solved by this invention be solve wig with the thickness deviation of artificial scalp greatly, the problem of production environment very severe.
In order to solve the problems of the technologies described above; The technical scheme that the present invention adopted provides the Automatic Production System of a kind of wig with artificial scalp; Comprise upper strata drying baker, lower floor's drying baker, first transport, second transport, automatic glue-dropping device and control system; Said first transport comprises the first's second portion outer with being arranged on the upper strata drying baker that is arranged in the drying baker of said upper strata; The butt joint of said first and second portion circularizes induction system, is hung with a plurality of moulds at interval equably on said first transport, and the import and export place of drying baker is provided with respectively and drips Jiao Qu and manual work picks and places the district on said upper strata; Said automatic glue-dropping device is arranged in the said glue district, and on being positioned said mould in the glue district, sprays glue according to the control signal of said control system; Said second transport is vertical annular chain structure; Two ends are respectively equipped with first, second hydraulic elevator platform; Said second transport is arranged in the said lower floor drying baker; And said first lifting platform is arranged on the said lower floor drying baker baking zone outside, on said second transport successively the compartment of terrain be provided with a plurality of pallets, said second transport the control of said control system down the said pallet of driving in said lower floor drying baker, circulate.
In such scheme, said automatic glue-dropping device comprises casing and is arranged on the shower nozzle on the said casing, is loaded with glue in the said casing, and is provided with and drips a glue valve, and opens or close according to the spray glue control signal of said control system; The inner chamber of said shower nozzle and the profile of said mould are suitable, and are connected with said glue valve through flexible pipe, said shower nozzle according to the shower nozzle up-down control signal of said control system through the telescoping mechanism suit or leave said mould.
In such scheme, be provided with the liquid level sensor that is used to detect the glue liquid level in the said casing.
In such scheme, the bottom of said casing is provided with exhaust-valve.
In such scheme, have a plurality of chambers of mutual isolation in the said casing, each said chamber is respectively equipped with a said glue valve.
In such scheme, the place ahead of said Jiao Qu is provided with manual work and adds the yarn district, and said Jiao Qu and said manual work add the yarn district and be provided with clamping and positioning device respectively, and said clamping and positioning device clamps corresponding mould according to the clamping control signal of said control system.
In such scheme, said Jiao Qu is provided with the deceleration sense switch and puts sense switch in place, and said control system controls the speed of service of said first transport according to the said deceleration sense switch and the detection signal of the sense switch that puts in place.
In such scheme, be laid with a plurality of air outlets respectively on the cabinet wall of said upper strata heating cabinet and said lower floor heating cabinet, said air outlet is connected to concentrated heater through airduct.
In such scheme, be respectively equipped with exhaust blower and butanone content detection sensor in said upper strata heating cabinet and the said lower floor heating cabinet, said control system starts according to the detection signal of said butanone content detection sensor or closes said exhaust blower.
The present invention has increased automatic automatic glue spreading device on the production line of wig with artificial scalp, changed the mode that glue is touched in original manual work, has reduced labor strength, has improved the scalp quality.And whole automated production is carried out in the environment of a sealing automatically, has reduced contacting of human body and chemical materials, has reduced the infringement of chemical gases to human body.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is made detailed explanation.
As shown in Figure 1; Wig provided by the invention is with the Automatic Production System of artificial scalp; Comprise upper strata drying baker 10, lower floor's drying baker 20, first transport 30, second transport 40, automatic glue-dropping device 50 and control system; The control system is by computer realization, and the employing touch screen shows or the parameter setting.
Be hung with a plurality of suspenders on first transport 30 equably at interval; Suspender is according to the special external form specialized designs of mould; Suspender can satisfy the use of little mould and big mould (21#), and the spacing distance of suspender is 0.4 meter, satisfies the operating space of dripping glue and adding yarn; Each suspender all has numbering, makes things convenient for the workman to cooperate auto-programming to add yarn and picks and places work.
The automatic glue-dropping device comprises casing and shower nozzle, has a plurality of chambers of mutual isolation in the casing, is used for the glue of splendid attire different colours, and material adopts 304 stainless steels, and is antirust corrosion-resistant.Each chamber all is provided with one and drips the glue valve, selects the corresponding glue valve that drips by touch-screen, opens or closes according to the spray glue control signal of control system.The bottom of each chamber is equipped with liquid level sensor, and on touch-screen, shows the liquid level of each chamber, prevents in addition that in addition liquid level from crossing low-function.Also be provided with on the casing and manually put glue valve (exhaust-valve), be used for the emptying of glue case and change glue and clean the glue case.Drip the glue valve before use, at first the air in the discharge line prevents to produce bubble.Drip glue and accomplish the back and use the glue skull and seal, prevent that glue armpit frozen plug from dripping the glue head.The inner chamber of shower nozzle and the profile of mould are suitable; Can satisfy the special external form of mould; Be easy to the glue trickling again, be difficult for producing bubble, satisfy the product requirement of wig leather; And through flexible pipe with drip a glue valve and be connected, shower nozzle according to the shower nozzle up-down control signal of the system of control through the telescoping mechanism suit or leave mould.
The function of upper strata heating, drying case 10 is moulds that heating, drying just has been coated with full glue, and first transport 30 drives mould shuttling movement in upper strata drying baker 10, and operational mode is a periodic running; 0.4 meter of each run, dwell time can be set by touch-screen, when the mould process is dripped glue district 11; Clamping and positioning device clamps corresponding mould according to the clamping control signal of control system; And on the trend mould, spray glue, operation is returned the back approximately half an hour and is dripped glue district 11 gluing once more, through the spray glue that repeatedly circulates; After rubber moulding reaches the thickness requirement of regulation; Pick and place district's 12 mold removals and being put on the pallet of second transport 40 in manual work, drive moulds by second transport 40 and get into lower floor's heating, drying casees and heat and dry, the function of lower floor's drying baker is that heating, drying is through the artificial scalp of gluing with upper strata heating completion; Because do not parch fully, need heating, drying once more.Rubber moulding parches back output, is taken off by operating personnel, forms the artificial head skin product.
Upper strata heating cabinet 10 and lower floor's heating cabinet 20 structural similarities mainly are made up of airduct, baker housing, exhaust emission system in concentrated heater, the blower fan circulatory system, the stove.Be laid with a plurality of air outlets on the inwall of heating cabinet respectively, air outlet is connected to concentrated heater through airduct.Operation principle is that circulating fan will concentrate the energy that electric heating tube produces in the heater to deliver to the stove inner loop pipeline, in the uniform air outlet balanced ventilation of arranging, thereby reaches the effect that heats up in the stove; The setting of temperature and control rely on temperature controller to realize, but operating personnel are according to the technological requirement design temperature, when temperature reaches setting value; Heating system enters into keeping warm mode, if the too late design temperature of temperature, the heating system startup heats up to drying oven; Temperature control power is divided into multistage; All open during heating, when reaching set temperature value, all stop during heating.Be respectively equipped with exhaust blower and butanone content detection sensor in upper strata heating cabinet 10 and the lower floor's heating cabinet 20, the control system is according to the detection signal startup of said butanone content detection sensor or close said exhaust blower.
With respect to existing manufacturing technique, specialized designs of the present invention automatic glue spreading device, whole process of production has changed the mode that glue is touched in original manual work, has reduced labor strength, has improved the scalp quality.Major advantage is following:
(1) work efficiency improves.Manual work is coated with touched one side glue need 15 seconds, and machine is coated with on one side and needs 2.5 seconds, has reduced labour intensity.
(2) product quality improves, and thickness is even, bubble is few, reaches the manual work quality requirement that is beyond one's reach, but the scalp of production any thickness.Overcome the production difficulty that ultra-thin scalp man sends out the used ultra-thin artificial scalp of piece.
(3) because whole automated production is carried out automatically, reduced contacting of human body and chemical materials in the environment of a sealing, reduced the infringement of chemical gases human body.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structural change of under enlightenment of the present invention, making, and every have identical or close technical scheme with the present invention, all falls within protection scope of the present invention.
Claims (9)
1. wig is characterized in that with the Automatic Production System of artificial scalp, comprises upper strata drying baker, lower floor's drying baker, first transport, second transport, automatic glue-dropping device and control system,
Said first transport comprises the first's second portion outer with being arranged on the upper strata drying baker that is arranged in the drying baker of said upper strata; Said first and second portion butt joint circularize induction system; At interval be hung with a plurality of moulds equably on said first transport, and the import and export place of drying baker is provided with respectively and drips Jiao Qu and manual work picks and places the district on said upper strata;
Said automatic glue-dropping device is arranged in the said glue district, and on being positioned said mould in the glue district, sprays glue according to the control signal of said control system;
Said second transport is vertical annular chain structure; Two ends are respectively equipped with first, second hydraulic elevator platform; Said second transport is arranged in the said lower floor drying baker; And said first lifting platform is arranged on the baking zone outside of said lower floor drying baker, on said second transport successively the compartment of terrain be provided with a plurality of pallets, said second transport the control of said control system down the said pallet of driving in said lower floor drying baker, circulate.
2. wig as claimed in claim 1 is characterized in that with the Automatic Production System of artificial scalp said automatic glue-dropping device comprises:
Casing is loaded with glue in it, and is provided with and drips a glue valve, and opens or close according to the spray glue control signal of said control system;
Shower nozzle; Be arranged on the said casing; The inner chamber of said shower nozzle and the profile of said mould are suitable, and are connected with said glue valve through flexible pipe, said shower nozzle according to the shower nozzle up-down control signal of said control system through the telescoping mechanism suit or leave said mould.
3. wig as claimed in claim 2 is characterized in that with the Automatic Production System of artificial scalp, is provided with the liquid level sensor that is used to detect the glue liquid level in the said casing.
4. wig as claimed in claim 2 is characterized in that with the Automatic Production System of artificial scalp the bottom of said casing is provided with exhaust-valve.
5. wig as claimed in claim 2 is characterized in that having a plurality of chambers of mutual isolation in the said casing with the Automatic Production System of artificial scalp, each said chamber is respectively equipped with a said glue valve.
6. wig as claimed in claim 1 is with the Automatic Production System of artificial scalp; It is characterized in that; The place ahead of said Jiao Qu is provided with manual work and adds the yarn district; Said Jiao Qu and said manual work add the yarn district and are provided with clamping and positioning device respectively, and said clamping and positioning device clamps corresponding mould according to the clamping control signal of said control system.
7. wig as claimed in claim 1 is with the Automatic Production System of artificial scalp; It is characterized in that; Said Jiao Qu is provided with the deceleration sense switch and puts sense switch in place, and said control system controls the speed of service of said first transport according to the said deceleration sense switch and the detection signal of the sense switch that puts in place.
8. wig as claimed in claim 1 is with the Automatic Production System of artificial scalp; It is characterized in that; Be laid with a plurality of air outlets respectively on the cabinet wall of said upper strata heating cabinet and said lower floor heating cabinet, said air outlet is connected to concentrated heater through airduct.
9. wig as claimed in claim 1 is with the Automatic Production System of artificial scalp; It is characterized in that; Be respectively equipped with exhaust blower and butanone content detection sensor in said upper strata heating cabinet and the said lower floor heating cabinet, said control system starts according to the detection signal of said butanone content detection sensor or closes said exhaust blower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210324138.8A CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210324138.8A CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102825698A true CN102825698A (en) | 2012-12-19 |
| CN102825698B CN102825698B (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210324138.8A Active CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109846122A (en) * | 2019-01-18 | 2019-06-07 | 青岛华利泰发制品有限公司 | A kind of wig glue spreader |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59187605A (en) * | 1983-04-06 | 1984-10-24 | 株式会社アデランス | Apparatus and method for producing artificial head skin |
| FR2564578A1 (en) * | 1984-05-21 | 1985-11-22 | Saint Gobain Emballage | COOKING OVEN OF A SYNTHETIC COATING ON A PLASTICIZATION CHAIN |
| CN101836756A (en) * | 2010-04-23 | 2010-09-22 | 舟山市普陀明宏机械制造厂 | Hanging type food drying equipment |
| CN101993572A (en) * | 2009-08-17 | 2011-03-30 | 河南瑞贝卡发制品股份有限公司 | High-elastic environment-friendly rubber sheet for teaching head and manufacturing process thereof |
-
2012
- 2012-09-05 CN CN201210324138.8A patent/CN102825698B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59187605A (en) * | 1983-04-06 | 1984-10-24 | 株式会社アデランス | Apparatus and method for producing artificial head skin |
| FR2564578A1 (en) * | 1984-05-21 | 1985-11-22 | Saint Gobain Emballage | COOKING OVEN OF A SYNTHETIC COATING ON A PLASTICIZATION CHAIN |
| CN101993572A (en) * | 2009-08-17 | 2011-03-30 | 河南瑞贝卡发制品股份有限公司 | High-elastic environment-friendly rubber sheet for teaching head and manufacturing process thereof |
| CN101836756A (en) * | 2010-04-23 | 2010-09-22 | 舟山市普陀明宏机械制造厂 | Hanging type food drying equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109846122A (en) * | 2019-01-18 | 2019-06-07 | 青岛华利泰发制品有限公司 | A kind of wig glue spreader |
| CN109846122B (en) * | 2019-01-18 | 2024-02-06 | 青岛华利泰发制品有限公司 | Wig spreading machine |
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| Publication number | Publication date |
|---|---|
| CN102825698B (en) | 2014-07-30 |
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