CN105230695A - Steamed bun leavening, steaming and airing all-in-one machine - Google Patents

Steamed bun leavening, steaming and airing all-in-one machine Download PDF

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Publication number
CN105230695A
CN105230695A CN201510687527.0A CN201510687527A CN105230695A CN 105230695 A CN105230695 A CN 105230695A CN 201510687527 A CN201510687527 A CN 201510687527A CN 105230695 A CN105230695 A CN 105230695A
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CN
China
Prior art keywords
district
steam
steamed bun
air
hanging basket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510687527.0A
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Chinese (zh)
Inventor
许常君
刘兆刚
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Just Sub-Mechanical Science And Technology Ltd In Qingdao
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Just Sub-Mechanical Science And Technology Ltd In Qingdao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Just Sub-Mechanical Science And Technology Ltd In Qingdao filed Critical Just Sub-Mechanical Science And Technology Ltd In Qingdao
Priority to CN201510687527.0A priority Critical patent/CN105230695A/en
Publication of CN105230695A publication Critical patent/CN105230695A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C13/00Provers, i.e. apparatus permitting dough to rise
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/14Cooking-vessels for use in hotels, restaurants, or canteens
    • A47J27/16Cooking-vessels for use in hotels, restaurants, or canteens heated by steam

Abstract

The invention provides a steamed bun leavening, steaming and airing all-in-one machine. The steamed bun leavening, steaming and airing all-in-one machine comprises a dough leavening area, a steaming area, an airing area and a main power system which are connected to be a whole. A plurality of hanging basket assemblies for bearing steamed buns penetrate the dough leavening area, the steaming area and the airing area. The hanging basket assemblies are driven by a conveying chain to perform sequential and continuous cycle operation. According to the all-in-one machine, the steamed bun leavening and steaming process is continuous and unmanned, produced steamed buns are very stable in quality, the guarantee period is prolonged greatly, and the taste is unique. The machine is well welcome by steamed bun production enterprises, and the products produced by the machine are well welcome by consumers.

Description

The waking up of a kind of steamed bun, steam, dry in the air all-in-one
Technical field
The invention belongs to technical field of food machinery, specifically, relate to the waking up of a kind of staple food steamed bun, steam, dry in the air all-in-one.
Background technology
Steamed bun is as the most important staple food kind of China, annual consumption is huge, along with the raising of living standards of the people and the quickening of rhythm of life, steamed bun consumption transfers to mostly to be bought outside, and to the health of steamed bun and the requirement of quality more and more higher, and the existing processing mode of China's steamed bun can not adapt to market demand in health, quality etc.The industrialization of staple food production, industrialization are the inevitable development directions of China's staple food, but the machine-processed steamed bun that the steamed bun production equipment that existing market is sold is produced exists very large defect in mouthfeel, quality and production efficiency.
In current steamed bun production equipment, mainly with face, pressure surface, shaping, proof, steam five operations, and existing steamed bun production equipment adopts and proofs and steam the production model of carrying out in batches, former batch is steamed frame and is proceeded to room, steaming face again after room proofs steam by manually pushing to proof.The humiture inconsistent size of a steamed bun type, the quality of causing that be inconsistent, the inner upper and lower temperature of steam box proofing the upper and lower sheaf space in room due to steamed bun is all inconsistent, and every procedure all needs artificial participation, so cause the increased risk of food hygiene.
Summary of the invention
The object of the invention is to change existing steamed bun production equipment and proofing and steaming process Problems existing, the waking up of a kind of steamed bun is provided, steams, dry in the air all-in-one, this all-in-one makes steamed bun proof and steams process continuous, unmanned, the steamed bread quality produced is highly stable, shelf-life extends greatly, mouthfeel is unique, and this equipment is deeply by the favor of steamed bun manufacturing enterprise, and the product produced with this equipment is very popular.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
The waking up of a kind of steamed bun, steam, dry in the air all-in-one, comprise be connected as a single entity Xing Mian district, steam district, Liang Zhi district, main power system, in Xing Mian district, steam district, Liang Zhi district runs through and arranges some hanging basket assemblies for carrying steamed bun, described hanging basket assembly by chain drive successively in above-mentioned three regions continuous circulation run.
Further, described hanging basket assembly for carrying steamed bun, drive steamed bun successively in Xing Mian district, steam district, Liang Zhi district and run continuously.Described hanging basket assembly adopts movable hanging hanging hang structure to be connected with chain.Movable hanging hanging hang structure ensures that hanging basket assembly is positioned at the below of chain all the time in chain level or vertical back and forth running.
Further, the temperature in described Xing Mian district, humidity are independent to be controlled automatically, and the temperature in described Xing Mian district controls at 38-42 DEG C, and humid control is at 65-85%RH.
Further, adopt ultrasonic atomizatio humidification, automatically controlled by PLC in Xing Mian district, temperature-compensating adopts vapor heat exchanger.
Further, described in steam district be relative closure region, be provided with steam jet at the lower inside steaming district, saturated vapor is steamed being positioned at the steamed bun steaming district by steam jet, and temperature controls at 95-100 DEG C.
Further, described Liang Zhi district is provided with circulated air unit, vapor heat exchanger, forces humidity discharging cooling by circulating fan.
Further, at Xing Mian district side inlet porting, arrange outlet in side, Liang Zhi district, described porch is provided with hanging basket and adds hot blast pouring except water assembly.
Further, the both sides and the Liang Zhi district that steam district described in are equipped with humidity discharging pipe.
Further, described hanging basket assembly on-line cleaning in circular flow process, be provided with arrival end hanging basket cleaning assembly in porch, hanging basket assembly returns arrival end process from the port of export face of unloading, and automatically cleans and be with heating high-pressure to remove Water fan to have dried automatic cleaning, drying through high pressure nozzle.Wherein high pressure nozzle is separately positioned on the bottom steaming both sides, district humidity discharging pipe.
Further, described main power system comprises reductor, power transmission shaft, power-transmission system between line shaft, power distribution system.
Further, described Xing Mian district, the chain steamed in district, Liang Zhi district are arranged and can be arranged as level or vertical back and forth operation according to actual needs.
Compared with prior art, advantage of the present invention and good effect are:
Steamed bun equipment of the present invention is compared with traditional batch steamed bun production equipment, well solve traditional mode of production mode poor continuity, energy waste is serious, labor intensity of operating staff is large, product quality is inconsistent, food hygiene has a big risk, equal production scale floor space is large, production process is to the more high problems of workman's skill requirement, the machine has the advantages that production efficiency is high, recruitment number is few, energy loss is little, quality of finished is stable, is that desirable corollary equipment is produced in steamed bun industrialization.
The one novel staple food steamed bun production equipment of the present invention's development, it changes former batch and steams frame by manually pushing the batch production model proofing and to proceed to room, steaming face after room proofs again and steam.Steamed bun production equipment of the present invention makes steamed bun production process serialization, unmanned, and the steamed bread quality produced is highly stable.Due to the steamed bread quality adopting this equipment to make stablize, mouthfeel is unique, the shelf-life of product extends greatly, this equipment by the favor of steamed bun manufacturing enterprise, produces product with this equipment very popular deeply.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the waking up of steamed bun of the present invention, steam, the overall structure schematic diagram of the all-in-one specific embodiment that dries in the air.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further detailed explanation.Should be appreciated that embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Symbol in figure and explanation thereof: 1, entrance; 2, Xing Mian district; 3, district is steamed; 4, Liang Zhi district; 5, export; 6, hanging basket assembly; 7, chain; 8, main power system; 9, humidity discharging pipe; 10, circulated air unit; 11, arrival end hanging basket cleaning assembly; 12, hanging basket adds hot blast pouring except water assembly; 13, high pressure nozzle.
In describing the invention, it will be appreciated that, orientation or the position relationship of the instruction such as term " below ", " bottom ", " level ", " vertically ", " interior " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Embodiment 1
Shown in figure 1, this equipment is the waking up of steamed bun, steam, dry in the air all-in-one, by illustrate comprise successively be from left to right connected as a single entity entrance 1, Xing Mian district 2, steam district 3, Liang Zhi district 4, outlet 5, run through in above-mentioned five subregions and some hanging basket assemblies 6 for carrying steamed bun are set, hanging basket assembly 6 drives continuous circulation operation in above-mentioned zone successively by chain 7, install main power system 8 on the top steaming district 3, main power system 8 drives chain 7 to move.
Wherein, the both sides and the Liang Zhi district 4 that steam district 3 are equipped with humidity discharging pipe 9.The Xing Mian district 2 of this embodiment, the chain 7 steamed in district 3 are arranged as horizontal reciprocating and run, and the interior chain 7 in Liang Zhi district 4 is arranged as vertical back and forth operation.
Specifically,
Wherein, hanging basket assembly 6, for carrying steamed bun, drives that steamed bun enters Xing Mian district 2 by entrance 1 successively, steams district 3, Liang Zhi district 4, then run to outlet 5, arrive outlet 5, steamed bun takes off, hanging basket assembly 6 is back to entrance 1 with chain 7 again, runs continuously and so forth.Hanging basket assembly 6 adopts movable hanging hanging hang structure to be connected with chain 7, and movable hanging hanging hang structure ensures that hanging basket assembly 6 is positioned at the below of chain 7 all the time, can not overturn in chain 7 level or vertical back and forth running.
The epidemic disaster condition that Xing Mian district 2 provides suitable for face base proofs, this region epidemic disaster is independent to be controlled automatically.Usually, the temperature in Xing Mian district 2 controls at 38-42 DEG C, and temperature-compensating adopts vapor heat exchanger.Humid control, at 65-85%RH, adopts ultrasonic atomizatio humidification, is automatically controlled by PLC.
Steam district 3 for relative closure region, be provided with steam jet at the lower inside steaming district 3, saturated vapor is directly sprayed into by steam jet and steams district 3, steams being positioned at the steamed bun steaming district 3, and steam blows from lower to upper, and temperature controls at 95-100 DEG C.The face base proofed through Xing Mian district 2 cooks in this region.
Liang Zhi district 4 is provided with circulated air unit 10, vapor heat exchanger, forces humidity discharging cooling by circulating fan.The steamed bun epidermis entering this district is dried through hot air circulation by Liang Zhi district 4, the steamed bun shelf-life can be extended to normal temperature by under former normal temperature 2 ~ 3 days and preserve 5 ~ 7 days after the final package after epidermis is dried.
As the further improvement of above-described embodiment, hanging basket assembly 6 is on-line cleaning in circular flow process, arrival end hanging basket cleaning assembly 11 is provided with at entrance 1 place, also be provided with hanging basket and add hot blast pouring except water assembly 12, steaming the bottom installation high-voltage nozzle 13 of district 3 both sides humidity discharging pipe 9, hanging basket assembly 6 cleans through arrival end hanging basket cleaning assembly 11 at entrance 1 place, return from the outlet 5 end face of unloading entrance 1 end process, through high pressure nozzle 13, cleaning and hanging basket add hot blast pouring except the band heating high-pressure in water assembly 12 except Water fan has dried automatic cleaning, drying automatically.
Certainly, Xing Mian district, steam chain in district, Liang Zhi district and arrange and can be arranged as level according to actual needs or vertically back and forth to run, such as differently from embodiment 1 arrange form, in Xing Mian district, the chain steamed in district is arranged as and vertically back and forth runs.
As further improvement of this embodiment, driving stability to increase main power system, being provided with between centers power transmission casing in chain 7 end of adjacent layer, comprising driving gear set and sprocket wheel.
The specific works process of present device: the face base of forming is placed in hanging basket assembly 6 by entrance 1, by hanging basket assembly 6 carry successively by Xing Mian district 2, steam district 3, Liang Zhi district 4 after, arrive outlet 5, then rear packaging is taken off by outlet 5, hanging basket assembly 6 is back to entrance 1 with chain 7 again, so repeatedly runs continuously.
Hanging basket assembly as steamed bun put carrier by chain drive successively by Xing Mian district, steam district, heat treatment Liang Zhi district, for making full use of the bulk of workshop, machine for steaming can carry out Multi-layer design according to the place of client, effectively reduces complete machine floor space.
Key link in producing as steamed bun, the waking up of all-in-one of the present invention, steam, solution of drying in the air: the application of ultrasonic atomizatio humidification, Programmable Logic Controller (PLC), sensor technology, Steam Heating automatic control technology, frequency conversion control technique ensure that awake face, steams, the Automatic continuous operation of streamline processed that dries in the air.Complete machine feature is as follows:
1, hanging basket assembly (i.e. the steaming plate of steamed bun) changes movable hanging hanging hang structure into, steamed bun produce awake face, steam, the links processed that dries in the air automatically is connected, runs continuously.Hanging basket assembly is being driven back and forth operation in each district (each district can be arranged as level or vertical back and forth operation according to actual needs, to make full use of space) by chain.
2, Xing Mian district epidemic disaster independently controls, change traditional steam and directly spray the drawback that epidemic disaster that regulative mode brings cannot accurately control separately, the machine epidemic disaster is controlled automatically by PLC, can be stabilized in setting value during production after epidemic disaster setting without the need to human intervention.The independent control realization mode of epidemic disaster: humidity ultrasonic atomizatio humidification regulates, and temperature-compensating is realized by vapor heat exchanger.
3, Liang Zhi district forces humidity discharging cooling when producing frozen bread by circulating fan, cool consuming time short, cooling effect is obvious, it is the increase steamed bun shelf-life when producing fresh steamed bun, Liang Zhi district circulating fan increases vapor heat exchanger, packaging after utilizing hot blast epidermis drying technology to be removed by finished product transepidermal water, effectively extends the fresh steamed bun shelf-life.
4, hanging basket assembly on-line cleaning, hanging basket assembly returns from the port of export face of unloading arrival end process and automatically to clean through high pressure nozzle and high pressure water separation regenerative air cycle cooling system blower fan (band heating) has dried the automatic cleaning, drying of hanging basket assembly.
The steamed bun of this invention is waken up, steam, the all-in-one that dries in the air achieves steamed bun from proofing to the continuous flow procedure steamed, and changes over a batch production model, and production capacity improves greatly, and compact overall structure, effectively reduces complete machine floor space.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (10)

1. the waking up an of steamed bun, steam, dry in the air all-in-one, it is characterized in that: comprise be connected as a single entity Xing Mian district, steam district, Liang Zhi district, main power system, in Xing Mian district, steam district, Liang Zhi district runs through and arranges some hanging basket assemblies for carrying steamed bun, described hanging basket assembly by chain drive successively in above-mentioned three regions continuous circulation run.
2. according to claim 1 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described hanging basket assembly adopts movable hanging hanging hang structure to be connected with chain.
3. according to claim 1 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: the temperature in described Xing Mian district, humidity are independent to be controlled automatically, and the temperature in described Xing Mian district controls at 38-42 DEG C, and humid control is at 65-85%RH.
4. according to claim 3 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: adopt ultrasonic atomizatio humidification in described Xing Mian district, automatically controlled by PLC, temperature-compensating adopts vapor heat exchanger.
5. according to claim 1 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described in steam district be relative closure region, be provided with steam jet at the lower inside steaming district, saturated vapor is steamed being positioned at the steamed bun steaming district by steam jet, and temperature controls at 95-100 DEG C.
6. according to claim 1 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described Liang Zhi district is provided with circulated air unit, vapor heat exchanger, forces humidity discharging cooling by circulating fan.
7. according to claim 1 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: at Xing Mian district side inlet porting, arrange outlet in side, Liang Zhi district, described porch is provided with hanging basket and adds hot blast and drench except water assembly.
8. according to claim 7 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described in steam the both sides in district and Liang Zhi district is equipped with humidity discharging pipe.
9. according to claim 8 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described hanging basket assembly on-line cleaning in circular flow process, arrival end hanging basket cleaning assembly is provided with in porch, hanging basket assembly returns arrival end process from the port of export face of unloading, automatically clean through high pressure nozzle and be with heating high-pressure to remove Water fan and dried automatic cleaning, drying, wherein high pressure nozzle is separately positioned on the bottom steaming both sides, district humidity discharging pipe.
10. according to claim 8 the waking up of steamed bun, steam, dry in the air all-in-one, it is characterized in that: described main power system comprises reductor, power transmission shaft, power-transmission system between line shaft, power distribution system.
CN201510687527.0A 2015-10-22 2015-10-22 Steamed bun leavening, steaming and airing all-in-one machine Pending CN105230695A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106666332A (en) * 2017-03-10 2017-05-17 青岛海科佳电子设备制造有限公司 Automatic proofing and steaming integrated machine
CN106798239A (en) * 2017-01-17 2017-06-06 郑州米格机械有限公司 It is awake to steam the jelly tower that dries in the air
CN108338309A (en) * 2017-07-08 2018-07-31 夏子超 One kind is dried in the air steamed bun making machine
CN108739936A (en) * 2018-05-07 2018-11-06 广州巨万机械有限公司 A kind of production method of optimization steamed stuffed bun mouthfeel
CN111727985A (en) * 2020-07-31 2020-10-02 新乡市豫吉食品机械有限公司 Fancy steamed bread slice production process and equipment
CN113180185A (en) * 2021-05-31 2021-07-30 浙江善蒸坊食品股份有限公司 Automatic steamed bun production system and production process thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106798239A (en) * 2017-01-17 2017-06-06 郑州米格机械有限公司 It is awake to steam the jelly tower that dries in the air
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CN108338309A (en) * 2017-07-08 2018-07-31 夏子超 One kind is dried in the air steamed bun making machine
CN108739936A (en) * 2018-05-07 2018-11-06 广州巨万机械有限公司 A kind of production method of optimization steamed stuffed bun mouthfeel
CN111727985A (en) * 2020-07-31 2020-10-02 新乡市豫吉食品机械有限公司 Fancy steamed bread slice production process and equipment
CN113180185A (en) * 2021-05-31 2021-07-30 浙江善蒸坊食品股份有限公司 Automatic steamed bun production system and production process thereof

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Application publication date: 20160113