CN102825456A - LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure - Google Patents
LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure Download PDFInfo
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- CN102825456A CN102825456A CN201210357543XA CN201210357543A CN102825456A CN 102825456 A CN102825456 A CN 102825456A CN 201210357543X A CN201210357543X A CN 201210357543XA CN 201210357543 A CN201210357543 A CN 201210357543A CN 102825456 A CN102825456 A CN 102825456A
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Abstract
The invention discloses an LED (light-emitting diode) lamp band horizontal assembly machine having a hollow tube structure. The whole assembly machine comprises an embedded system which comprises a lamp bead turnover transmission mechanism and a pressing embedded mechanism, wherein the lamp bead turnover transmission mechanism consists of a translation manipulator and a turnover manipulator which are connected; the translation manipulator is located on a horizontal shift device; in the initial state, the turnover manipulator is connected with the translation manipulator which advances in place horizontally; and after overturning by a certain angle and moving down for a certain distance, the turnover manipulator is connected with the pressing embedded mechanism. The LED lamp band horizontal assembly machine can realize mechanical automatic assembly of the LED lamp bead and the hollow tube, and can effectively reduce manpower, lower work intensity and improve processing efficiency.
Description
Technical field
The present invention relates to a kind of LED lamp band process equipment, be specially a kind of horizontal assembly machine of LED lamp band of tubular structure.
Background technology
LED lamp band structure has the branch of solid tubes and hollow pipe.
At present, in the LED lamp band process of tubular structure, the assembling in its processing difficulties is between hollow pipe and the LED lamp pearl.Adding man-hour, at first is to scratch an otch to the sidewall of hollow pipe, then utilizes this otch to be embedded into LED lamp pearl and lead in the hollow pipe equally spacedly.
Above assembling process is complicated and loaded down with trivial details; Present operation all is to adopt manual carrying out, and not only wastes time and energy, and labour intensity is high; The more important thing is that working (machining) efficiency is too low; Even a skilled worker also can only process about 100 meters in one day, this causes processing cost too high on the one hand, and low excessively on the other hand working (machining) efficiency is difficult to satisfy demand of practical production.
Summary of the invention
To the problems referred to above, the present invention has designed a kind of horizontal assembly machine of LED lamp band of tubular structure, and the mechanical automation that it can realize LED lamp pearl and hollow pipe assembling can effectively reduce manual work, reduces working strength, improves working (machining) efficiency.
For realizing above-mentioned purpose, the present invention adopts following technical scheme:
A kind of horizontal assembly machine of LED lamp band of tubular structure; It is characterized in that; Whole assembly machine comprises an embedded system; Said embedded system comprises that lamp pearl turnover transmission mechanism embeds mechanism's two parts with compacting, and wherein lamp pearl turnover transmission mechanism is made up of the translation manipulator and the turning manipulator of mutual linking; Said translation manipulator location is arranged on the horizontally moving device; Said turning manipulator is connected with translation manipulator that level is advanced after putting in place under original state, turning manipulator degree of flipping an angle and move down a segment distance after embed mechanism with said compacting and be connected.
Further, above-mentioned translation manipulator comprises a positioning seat and horizontal chuck, and said horizontal chuck activity is articulated on the positioning seat, and the above-head of horizontal chuck is installed a back-moving spring, and the afterbody of horizontal chuck is provided with one can the open cable wire of the horizontal chuck of drive.
Further, above-mentioned horizontally moving device includes vertical litter, slide block and fixing litter, and said slide block is provided with and is mutual vertically disposed sliding way and glide path, and said vertical litter is installed in the sliding way, and said fixedly litter is installed in the glide path; Said vertical litter head is installed with said translation manipulator, and vertically the litter afterbody is connected with a reciprocal retractor device through a vertical multi-link structure; Said slide block side is connected with a reciprocal telescoping mechanism through a horizontal multi-link structure; Said fixedly litter directly is fixedly installed on the workbench.Further, but above-mentioned turning manipulator is the upset chuck of a folding, and the afterbody of turning manipulator is provided with one can drive its open cable wire; Whole turning manipulator location is arranged on the head of a rotating shaft, and said rotating shaft activity orientation is on a holder, and whole holder is installed on the vertical guide rod that can move back and forth up and down along slide rail; Said rotating shaft afterbody connects a sprocket wheel, and a chain is installed on the sprocket wheel, and an end of chain is connected with the holder sidewall through extension spring, and the other end of chain connects a back and forth flexible power through cable wire.
Further; Above-mentioned compacting embeds mechanism and comprises a positioning mechanical arm and a movable pressing board; Said positioning mechanical arm is movably arranged on the fixed support, but whole positioning mechanical arm is the positioning collet of a folding, and the head of positioning mechanical arm is towards having the limiting plate structure; The positioning mechanical arm rear portion connects one can drive its open cable wire, and is provided with to make in the junction with cable wire and decides the closed back-moving spring of positioning mechanical arm; Said movable pressing board is arranged on directly over the folder mouth of positioning mechanical arm, and whole movable pressing board connects support through one and is positioned on the vertical slide bar that can move back and forth up and down, and said vertical slide bar is installed in the vertical chute that is arranged on the workbench.
Further; Above-mentioned connection support head also is provided with a location depression bar at the movable pressing board exit side; Depression bar upper end, location through a compression spring be connected support and be connected; The connection support is passed in depression bar lower end, location, locatees the depression bar lower end and stretches out the length that the length of connection support is longer than said manipulator head limiting plate.
Further; Also be provided with a LED lamp pearl conductor length adjusting device in the above-mentioned embedded system; Whole conductor length adjusting device comprises a horizontal slide rail, located lateral piece, vertical slide rail and longitudinal register piece; Said horizontal slide rail is arranged in the horizontal sliding-rail groove on the located lateral piece; Laterally the slide rail head is installed one and is regulated screw mandrel, and laterally the slide rail afterbody connects one and can drive the flexible cable wire that it moves forward and backward along the located lateral piece, and flexible cable wire and the horizontal junction of slide rail are provided with the back-moving spring after moving behind the horizontal slide rail; Said located lateral piece is connected with the head of vertical slide rail, and vertically slide rail is installed in vertical sliding-rail groove of longitudinal register piece, and vertically the logical multi-link structure of the afterbody of slide rail is connected with a reciprocal stretching structure; Said longitudinal register piece is set directly on the workbench.
Further, a feed system is set before the above-mentioned embedded system, said feed system is divided into hollow pipe feed arrangement and lamp pearl feed arrangement; Said hollow pipe feed arrangement is propped up by the guide support that is a straight line setting, locating support and charging and is configured to; Said guide support location is arranged on the workbench side, and the top of guide support is provided with a hollow pipe bullport; Said locating support is between guide support and charging support; One location-plate is installed on the locating support; Have the locating hole that cooperates with the hollow pipe caliber on the location-plate, the last hole wall of said locating hole convexes with the locator protrusions that can snap in the side wall relief of hollow pipe down; Said charging support is provided with a deflector chute corresponding with said locating hole; Charging support front end is installed a feedboard; The feedboard first half is provided with an embedded groove and extend into compacting in the said embedded system and embeds below the positioning mechanical arm of mechanism; Be provided with lamp pearl guide groove above the said feedboard latter half, feedboard latter half bottom is provided with a hollow pipe guide rod, and guide rod extends backwards until the section start of said deflector chute.
Further, above-mentioned lamp pearl feed arrangement comprises a carrier base, and the carrier base bottom is positioned on the workbench, carrier base be provided with one be used to twine LED lamp pearl lead cylinder.
Further, above-mentioned cylinder is provided with auxiliary device for rotation, and this servicing unit comprises the roller bearing and a trigger mechanism of locating cylinder; Said roller bearing and carrier base flexibly connect, the small machine that roller bearing rear end connection one is positioned on the carrier base; Said trigger mechanism comprises a movable fork, and movable fork front end is installed a guiding doffer, and the junction of active pendulum rod rear end and carrier base is provided with reduction torsion spring, is provided with the travel switch that is used to control said small machine work between fork middle part and the carrier base simultaneously.
Further; Guiding device when above-mentioned carrier base top is provided with the transmission of LED lamp pearl lead; Said guiding device comprises a slide rail, and a slide block is installed on the slide rail, and the slide block front side flexibly connects a swinging block is set; The centre of swinging block has a connecting hole, and the bottom of swinging block is provided with two parallel guiding forks; One eccentric wheel is installed in the said connecting hole, and eccentric wheel is by the guiding driven by motor that is positioned on the slide block.
Further, above-mentioned lamp pearl feed arrangement is connected with embedded system through a reshaping device, and said reshaping device location is arranged on the charging support of said hollow pipe feed arrangement; Whole shaping mechanism comprises adjustment piece and transfer block, said adjustment piece be provided with one fall " V " shape charging aperture; Be provided with the vertical guide groove that a width is slightly larger than LED lamp pearl in the said transfer block; The import of vertical guide groove is connected with the charging aperture of said adjustment piece; The LED lamp pearl deflector chute of feedboard is connected on the outlet of vertical guide groove and the charging support of said hollow pipe feed arrangement; Transfer block is provided with a vertical station groove in the front side simultaneously, and the inner and vertical guide groove of station groove is communicated with; Said station groove can be stretched into by the horizontal chuck of translation manipulator in the said embedded system and carry out the clamping operation of LED lamp pearl.
Further; Above-mentioned feed system is provided with an operating mode checkout gear; Said operating mode checkout gear includes some stress induction devices; Each stress induction device be positioned side by side one can before and after on the motion bar that moves back and forth, the front end of inductor is provided with contact, contact can from said transfer block rear side stretch into vertical guide groove LED lamp pearl touch.
Further; One discharge system is set after the above-mentioned embedded system, and whole discharge system comprises a discharging support, and the discharging support is provided with two and vertically moves slide rail; The discharging movable block is installed on the shifting sledge; Two clamping plate are installed on the discharging movable block, wherein the front side clamping plate directly and movable block be connected, the rear side clamping plate then be positioned with the traversing carriage that can move outward on; Said traversing carriage comprises front side board and back side panel, and forward and backward biside plate connects as one through the guide rail that passes movable block; Said rear side clamping plate are positioned on the back side panel, are provided with reset tension spring between back side panel two ends and the movable block, and the back side panel trailing flank is connected with a reciprocal telescopic unit through a multi-connecting-rod mechanism; But be provided with the drive block of a swing before the said front side board, the top of drive block is provided with roller and directly offsets formation movingly with said front side board, and the front side of drive block is connected with a reciprocating type telescoping mechanism through a connecting rod.
Further, be provided with a material pressing device in the above-mentioned discharge system, feeding pressure mechanism and back feeding pressure mechanism before said material pressing device comprises; Said back feeding pressure mechanism comprises gripper shoe and top board, and wherein gripper shoe is positioned on the extension of discharge system, top board be positioned at gripper shoe directly over, whole top board is connected through the expansion link that plate bracket and can move back and forth up and down; Feeding pressure mechanism comprises that one is positioned the side stand of discharge system side before said, the middle part of a hinged binder connecting rod on the side stand, said binder connecting rod front end is installed a binder roller, roller in discharge system before and after directly over the gap between the clamping plate; Said binder rod rear end is provided with an adjusting screw(rod), and the adjusting screw(rod) lower end can hold with described plate bracket top mutually.
In use; Hollow pipe is introduced with otch mode up by the hollow pipe feed arrangement, and LED lamp pearl is introduced by LED lamp pearl feed arrangement and transfers lamp pearl one by one to vertical array by apparatus for shaping, then moves up in the horizontal chuck of the translation manipulator in the embedded system in the transfer block of apparatus for shaping and clamps the lamp pearl; The lamp of translation manipulator drive afterwards pearl level is advanced; After translation manipulator reach put in place, the upset chuck closure of turning manipulator grasped the pad position on the lamp pearl, the manipulator loose of the translation simultaneously pearl of turning on light; Then carry out in regular turn level move outward reset with level after move and reset, for lamp pearl clamping is next time got ready.
And turning manipulator drives the lamp pearl segment distance that flips an angle and move down simultaneously down under the rotation of rotating shaft; Making the lamp pearl be sent to compacting with level embeds in the positioning mechanical arm in the mechanism; Then the positioning mechanical arm closure grasps the lamp pearl; The upset chuck of turning manipulator unclamp and reset on move, and move past in the journey simultaneously last that backward rotation resets, for its action is next time got ready.
Then, the movable pressing board that compacting embeds in the mechanism presses down, and the lamp pearl is depressed from the embedded groove of feedboard first half; At this; Because of hollow pipe guide rod under the feedboard to the guiding function of hollow pipe, make the hollow pipe otch when guide rod comes out, also be in open configuration, this makes and when lamp integument movable pressing board is depressed, just can get in the hollow pipe from otch; Accomplish the embedding assembling of lamp pearl and hollow pipe, assemble the hollow pipe of back light pearl afterwards and drawn by discharge system.The continuous cooperation of each manipulator is connected in the above embedded system, can realize the continuous assembling of each lamp pearl on the hollow pipe otch.
Record through test, this assembly machine can machine 500 ~ 800 meters long lamp band in one day, compared existing manually-operated, and operating efficiency has obtained many times raising, can effectively reduce manpower, reduced working strength, reduced processing cost.
Description of drawings
Fig. 1, perspective view of the present invention;
Fig. 2, perspective view of the present invention two;
The structural representation of Fig. 3, translation manipulator of the present invention;
The structural representation of Fig. 4, turning manipulator of the present invention;
Fig. 5, the present invention suppress the structural representation that embeds mechanism;
Fig. 6, lamp pearl conductor length adjusting device structural representation of the present invention;
The structural representation of Fig. 7, hollow pipe feed arrangement of the present invention;
The structural representation of Fig. 8, lamp pearl feed arrangement of the present invention;
The structural representation of reshaping device in Fig. 9, the lamp pearl feed arrangement of the present invention;
The structural representation of Figure 10, operating mode checkout gear of the present invention;
The structural representation of Figure 11, discharge system of the present invention;
The structural representation of Figure 12, material pressing device of the present invention;
View in Figure 13, the lamp integument process.
The specific embodiment
As illustrated in fig. 1 and 2, a kind of horizontal assembly machine of LED lamp band of tubular structure, whole assembly machine comprises an embedded system, said embedded system comprises that lamp pearl turnover transmission mechanism 1 embeds mechanism's 2 two parts with compacting.
Wherein lamp pearl turnover transmission mechanism 1 is made up of with turning manipulator 12 the translation manipulator 11 of mutual linking.
As shown in Figure 3; Said translation manipulator 11 location are arranged on the horizontally moving device; In the present embodiment, horizontally moving device includes vertical litter 131, slide block 132 and fixing litter 133, and said slide block 132 is provided with and is mutual vertically disposed sliding way 1321 and glide path 1322; Said vertical litter 131 is installed in the sliding way 1321, said fixedly litter 133 is installed in the glide path 1322; Said vertical litter 131 heads are installed with said translation manipulator 11, and vertically litter 131 afterbodys are connected with a reciprocal retractor device 135 through a vertical multi-link structure 134; Said slide block 132 sides also are connected with a reciprocal telescoping mechanism 137 through a horizontal multi-link structure 136; Said fixedly litter 133 directly is fixedly installed on the work top.Said translation manipulator 11 comprises a positioning seat 111 and horizontal chuck 112; Said horizontal chuck 112 activities are articulated on the positioning seat 111; The above-head of horizontal chuck 112 is installed a back-moving spring 1121, and the afterbody of horizontal chuck 112 is provided with one can the open cable wire 1122 of the horizontal chuck of drive.
As shown in Figure 4, said turning manipulator 12 is the upset chuck of a folding, and the afterbody of turning manipulator 12 is provided with one can drive its open cable wire 121.Whole turning manipulator 12 location are arranged on a rotating shaft 122 heads; Rotating shaft 122 activity orientation are on a holder 123; Whole holder 123 is installed on the vertical guide rod 124 that can move back and forth up and down along slide rail, and vertical guide rod 124 connects a reciprocal retractor device 126 through a connecting rod 125.Said rotating shaft 122 afterbodys connect a sprocket wheel 127, and a chain 128 is installed on the sprocket wheel 127, and an end of chain 128 is connected with holder 123 sidewalls through extension spring 1281, and the other end of chain 128 connects a back and forth flexible power 129 through cable wire 1282.
In use; Tension belt running wire 1282 through reciprocal flexible power 129 is drop-down, and then drives chain 128 extension spring 1281 is further stretched, and chain 128 drop-down will drive sprocket wheel 127 and rotate and make rotating shaft 122 drive the rotation of upset chucks; And when resetting; Cable wire 1282 loosens, and chain 128 draws under the extension spring 1281 reset response power, drives rotating shaft 122 backward rotation and realizes resetting.Said upset chuck is connected with translation manipulator 11 that level is advanced after putting in place under original state, and turning manipulator 12 turns over to turn 90 degrees and move down and embeds mechanism 2 with said compacting behind the segment distance and be connected.
As shown in Figure 5, said compacting embeds mechanism 2 and comprises a positioning mechanical arm 21 and a movable pressing board 22.
Said positioning mechanical arm 21 is movably arranged on the fixed support 211; But whole positioning mechanical arm 21 is the positioning collet of a folding; The head of positioning mechanical arm 21 is towards having limiting plate 212 structures; Positioning mechanical arm 21 rear portions connect one can drive its open cable wire 213, and is provided with the back-moving spring 214 that can make positioning mechanical arm 21 auto-closings in the junction with cable wire 213.
Said movable pressing board 22 is arranged on directly over the folder mouth of positioning mechanical arm 21; Whole movable pressing board 22 connects support 221 through one and is positioned on the vertical slide bar 222 that can move back and forth up and down; Said vertical slide bar 222 is installed in the vertical chute 223 that is fixedly installed on the workbench, and vertical slide bar 222 afterbodys connect a reciprocal retractor device through a connecting rod.
At this, for realizing the effective location after process hollow core barrel presses down assembling, said connection support 221 heads also are provided with a location depression bar 226 at the exit side of movable pressing board 22; Depression bar 226 upper ends, location through a compression spring 227 be connected support 221 and be connected; Depression bar 226 lower ends, location are passed and are connected support 221, and the extension elongation of depression bar 226 lower ends, location is longer than said positioning mechanical arm head limiting plate 212 length, and this structure is provided with; Make movable pressing board 22 press down in the process; At first hold lamp band hollow pipe, avoid lamp band hollow pipe to upwarp and produce skew, guarantee that the spacing between each lamp pearl is even by location depression bar 226.
At this, consider that the conductor length that can occur in the actual processing between the lamp pearl is longer than the spacing distance of practical set, also be provided with the conductor length adjusting device 4 of a LED lamp pearl in the said embedded system, its structure is as shown in Figure 6.
Said conductor length adjusting device 4 comprises a horizontal slide rail 41, located lateral piece 42, vertical slide rail 43 and longitudinal register piece 44; Said horizontal slide rail 41 is arranged in the horizontal sliding-rail groove 421 on the located lateral piece 42; Laterally slide rail 41 heads are installed and one are regulated screw mandrel 45, laterally slide rail 41 afterbodys connect one and can drive the flexible cable wire 46 that it moves forward and backward along located lateral piece 42, and flexible cable wire 46 and the horizontal junction of slide rail 41 are provided with the reach back-moving spring 47 after moving behind the horizontal slide rail 41.Said located lateral piece 42 is connected and is arranged on the head of vertical slide rail 43, and said vertical slide rail 43 is installed in vertical sliding-rail groove 441 of longitudinal register piece 44, and vertically the logical multi-link structure 48 of the afterbody of slide rail 43 is connected with a reciprocal stretching structure 49.Said longitudinal register piece 44 directly is fixedly installed on the workbench.
In use; Utilize reciprocal stretching structure 49 to drive multi-link structure 48 actions; And then through horizontal slide rail 41, located lateral piece 42, the vertically cooperation interlock between slide rail 43 and the longitudinal register piece 44; Realize to regulate move after moving past in the journey simultaneously in the level of screw mandrel 45, level moves in the reseting procedure reach simultaneously outward and resets two and move, thereby make long lamp pearl lead movable pressing board 22 is pressed into before earlier with the lead doubling, then suppress in the entering hollow pipe with the lamp pearl again.
Be provided with a feed system before the said embedded system, whole feed system is divided into hollow pipe feed arrangement 5 and lamp pearl feed arrangement 6.
As shown in Figure 7, said hollow pipe feed arrangement 5 is made up of the guide support that is a straight line setting 51, locating support 52 and charging support 53.
Said guide support 51 location are arranged on the workbench side, and the top of guide support 51 is provided with a hollow pipe bullport 511.
Said locating support 52 is between guide support 51 and charging support 53; One location-plate 521 is installed on the locating support 52; Location-plate 521 is established and is had the locating hole 5211 that cooperates with the hollow pipe caliber; The last hole wall of said locating hole 5211 convexes with a location projection 5212 down, and locator protrusions 5212 just can snap in the side wall relief of hollow pipe.At this, break down for avoiding actual processing hollow core barrel distortion to block, said location-plate 521 is connected in the chute 525 on the locating support 52 through a litter 522; Be connected with an extension spring 523 and a gauge tap 524 between litter 522 and the locating support 52 simultaneously; Under nominal situation, location-plate 521 is close to locating support 52, and gauge tap 524 is failure to actuate; In case and the hollow pipe distortion blocks post; Hollow pipe will drive location-plate 521 reaches and separate with locating support 52, and gauge tap 524 sends signal and cuts off the electricity supply at this moment, assembly machine is stopped so that artificial the participation handled.
Said charging support 53 is provided with a deflector chute 531 corresponding with said locating hole; Charging support 53 front ends are installed a feedboard 532, and feedboard 532 first halfs are provided with an embedded groove 5321 and extend into compacting in the said embedded system and embed below the positioning mechanical arm 21 of mechanism 2; Be provided with lamp pearl guide groove 5322 above said feedboard 532 latter halfs, feedboard 532 latter halfs bottom is provided with a hollow pipe guide rod 5323, and guide rod 5323 extends backwards until the section start of said deflector chute 531.
As shown in Figure 8, said LED lamp pearl feed arrangement 6 comprises a carrier base 61, and carrier base 61 bottoms are positioned on the workbench, carrier base 61 be provided with one be used to twine LED lamp pearl lead cylinder 62.
At this, for increasing the rotating property of cylinder, said cylinder 62 is provided with auxiliary device for rotation, and this servicing unit comprises the roller bearing 63 and a trigger mechanism 64 of locating cylinder 62.Said roller bearing 63 flexibly connects with carrier base 61, and the small machine 65 that roller bearing 63 rear ends and are positioned on the carrier base 61 is connected.Said trigger mechanism 64 comprises a movable fork 641; Movable fork 641 front ends are installed a guiding doffer 642; Movable fork 642 rear ends are connected through reduction torsion spring with the junction of carrier base 61, are provided with the travel switch 643 that is used to control said small machine 65 work simultaneously between fork 641 middle parts and the carrier base 61.In use, lamp pearl lead is come out by cylinder 62 after introduce equipment again after guiding doffer 642 traction, under the nominal situation; Because of the effect of reduction torsion spring, movable fork 641 is positioned at the top and touches with travel switch 643, and travel switch 643 is failure to actuate; Small machine 65 is not worked, and cylinder 62 relies on the stretching of lamp pearl lead fully and rotates, in case and lamp pearl lead tension will press down the guiding doffer 642; Make movable fork 641 towards lower swing, and in a single day movable fork 641 breaks away from travel switch 643, travel switch 643 will trigger small machine 65 work; Make cylinder 62 faster rotational speed, improve the speed that rolls out of lamp pearl lead, overcome the problem of lead tension; In case and lead tension state release, movable fork 641 will change under the effect of reduction torsion spring and resets, when movable fork 641 is got back to initial position and touched with travel switch 643; Travel switch 643 will trigger once more small machine 65 is quit work, and gets into the nominal situation state again.
In addition, for guaranteeing that lead can stretch the guiding device 66 when said carrier base 61 tops are provided with the transmission of LED lamp pearl lead easily from reel 62.Said guiding device 66 comprises a slide rail 661, and a slide block 662 is installed on the slide rail 661, and slide block 662 front sides flexibly connect a swinging block 663 is set, and the centre of swinging block 663 has a connecting hole 6631, and the bottom of swinging block 663 is provided with two parallel guiding forks 664; One eccentric wheel 665 is installed in the said connecting hole 6631, and eccentric wheel 665 is driven by the guiding motor 666 that is positioned on the slide block 662.At work; After coming out from reel 62, lamp pearl lead at first guides on the trundle 642 through guiding to again between the two guiding forks 664; Guiding motor 666 rotating band movable eccentric wheels 665; And then drive swinging block 663 and swing, make lamp pearl lead vacillating now to the left, now to the right and from cylinder 62, pull out easily frequently.
As shown in Figure 9; Said LED lamp pearl feed arrangement is connected with embedded system through a reshaping device 7; Said reshaping device location is arranged on the charging support 53 of said hollow pipe feed arrangement 5; Whole shaping mechanism 7 comprises adjustment piece 71 and transfer block 72; Said adjustment piece 71 be provided with one fall " V " shape charging aperture 711, when the lamp pearl advanced this charging aperture 711 with lead, lead made individual each lamp pearl be vertical array moving on to down the top of " V " shape charging aperture 711 on automatically the effect of drawing tension under.Be provided with the vertical guide groove 721 that a width is slightly larger than LED lamp pearl in the said transfer block 72; The import of vertical guide groove 721 is connected with the charging aperture 711 of said adjustment piece; The deflector chute 531 of the LED lamp pearl of feedboard is connected on the outlet of vertical guide groove 721 and the charging support 53 of said hollow pipe feed arrangement; Transfer block 72 is provided with a vertical station groove 722 in the front side simultaneously, and station groove 722 inner and vertical guide grooves 721 are communicated with; Said station groove 722 can be stretched into by the horizontal chuck 112 of translation manipulator 11 in the said embedded system and carry out the clamping operation of LED lamp pearl.
Shown in figure 10; For realizing the autostop under the assembly machine idle running situation; Be provided with an operating mode checkout gear 8 in the said feed system; This operating mode checkout gear 8 comprises some stress induction devices 81, each stress induction device 81 be positioned side by side one can before and after on the motion bar 82 that moves back and forth, motion bar 82 is terminal to be connected with a reciprocal expansion bend 84 through multi-connecting-rod mechanisms 83; The front end of said each inductor 81 is provided with contact 811, contact 811 when inductor 81 reach, can stretch into from said transfer block 72 rear sides with vertical guide groove 721 LED lamp pearl touch, at this; When contact 811 touched the lamp pearl, contact 811 front ends had stress to feed back, and the equipment that proves runs well; Inductor 81 is failure to actuate; And when contact 811 reaches did not touch the lamp pearl, contact 811 front ends did not have stress response, and the equipment that proves is in idling conditions; Inductor 81 sends signal and cuts off device power supply (DPS) after a period of time of delaying time, and avoids causing unnecessary energy waste.
Said assembly machine is provided with a discharge system 9 after embedded system, shown in figure 11, and whole discharge system 9 is arranged on the extension of feed system; Discharge system 9 comprises a discharging support 91; Discharging support 91 is provided with two and vertically moves slide rail 92, and discharging movable block 93 is installed on the shifting sledge 92, and scene 2 feed collet plate 941,942 is installed on the discharging movable block 93; Wherein front side clamping plate 941 directly and movable block 93 be connected, on 942 traversing carriages that are positioned and can move outward 95 of rear side clamping plate.
Said traversing carriage 95 comprises front side board 951 and back side panel 952, and forward and backward biside plate 951,952 connects as one through the guide rail 953 that passes movable block 93.Said rear side clamping plate 942 are positioned on the back side panel 952, are provided with reset tension spring 931 between back side panel 952 two ends and the movable block 93, and back side panel 952 trailing flanks are connected with a reciprocal telescopic unit 955 through a multi-connecting-rod mechanism 954.But be provided with the drive block 956 of a swing before the said front side board 951, the top of drive block 956 is provided with roller 9561 and directly offsets formation movingly with said front side board 951, and the front side of drive block 956 is connected with a reciprocating type telescoping mechanism 958 through a connecting rod 957.
In use; When drive block 956 forward swings, traversing carriage 95 relatively moves under the effect of reset tension spring 931 and moves in the piece 93, and then drives and be positioned to contract in the rear side clamping plate 942 on the back side panel 952 and clamp the hollow pipe that assembles the lamp pearl; At this moment; The multi-connecting-rod mechanism 954 that connects back side panel 952 spurs back side panel 952 backward under the drive of reciprocal telescopic unit 955, drive to move after movable block 93 vertically moves slide rail 92 with traversing carriage 95 along two, assembles the hollow pipe discharging of lamp pearl.And after moving on to the position behind the movable block 93; Drive block 956 is the back pendulum under the drive of connecting rod 967; Promote effect that traversing carriage 95 overcomes reset tension spring 931 piece 93 outer the moving that relatively move down, and then drive that the rear side clamping plate that are positioned on the back side panel 952 942 are outer to be moved and unclamp the hollow pipe that assembles the lamp pearl, the multi-connecting-rod mechanism 954 that connects back side panel 952 afterwards spurs back side panel 952 forward under the drive of reciprocal telescopic unit 955; Drive movable block 93 and vertically move slide rail 92 reaches along two with traversing carriage 95; Carry out resetting of discharge system 9, this process is all got back to original state up to each parts, and continues discharging action next time; By that analogy, can realize intermittent self-emptying.
At this, expose for avoiding the lamp pearl in the discharging process hollow core barrel, be provided with a material pressing device in the said discharge system 9, shown in figure 12, pressure mechanism 96 and back feeding pressure mechanism 97 before whole material pressing device comprises.
Wherein back feeding pressure mechanism 97 comprises gripper shoe 971 and top board 972; Wherein gripper shoe 971 is positioned on the extension of discharge system 9; Top board 972 be positioned at gripper shoe 971 directly over, whole top board 972 is connected through the expansion link 974 that plate bracket 973 and moves back and forth up and down.
Feeding pressure mechanism 96 comprises that one is positioned the side stand 961 of discharge system side before said; A hinged binder connecting rod 962 middle parts on the side stand 961; Said binder connecting rod 962 front ends are installed a binder roller 963, roller 963 in discharge system 9 before and after directly over the side clamping plate 941, the gap between 942.Said binder connecting rod 962 rear ends are provided with an adjusting screw(rod) 964, and adjusting screw(rod) 964 lower ends can hold with described plate bracket 973 tops mutually.
In use, hollow pipe comes out after gripper shoe 971 is drawn out to outside the equipment again from discharge system 9, and top board 972 is pushed down hollow pipe under frequently moving down under the effect of expansion link 974.At this; When top board 972 moves down, top board 972 will directly be pushed down hollow pipe down, realize the rear side binder of discharge system 9; Equally move down and with binder connecting rod 962 do not contact with the support 973 that is connected that top board 972 is connected this moment, and the binder roller 963 on the side stand 961 is failure to actuate; And when moving on the top board 972; The plate bracket 973 that is connected with top board 972 will withstand the adjusting screw(rod) 964 of binder connecting rod 962 rear ends; Binder connecting rod 962 rear ends are upwarped and front end presses down; The binder roller 963 that is positioned at binder connecting rod 962 front ends is pressed on the hollow pipe, realizes the front side binder of discharge system 9.By that analogy,, can carry out rear side binder and front side binder by alternately, when guaranteeing smooth discharging, avoid the lamp pearl to occur exposing along with moving back and forth up and down of top board 972.
In use; Hollow pipe 31 is introduced with otch 311 mode up by hollow pipe feed arrangement 5, and LED lamp pearl is introduced by LED lamp pearl feed arrangement 6 and transfers lamp pearl one by one to vertical array, the lamp pearl A among lamp pearl attitude such as Figure 13 by apparatus for shaping 7; Then move up in the horizontal chuck 112 of the translation manipulator 11 in the embedded system in the transfer block 72 of apparatus for shaping 7 and clamp the lamp pearl; Lamp pearl B among lamp pearl attitude such as Figure 13, translation manipulator 11 drive lamp pearl levels are advanced afterwards, after 11 reaches of translation manipulator put in place; The upset chuck closure of turning manipulator 12 grasps the pad position on the lamp pearl; Simultaneously translation manipulator 11 unclamps the lamp pearl, then carry out in regular turn level move outward reset with level after move and reset, for lamp pearl clamping is next time got ready.
And turning manipulator 12 drives the lamp pearl segment distance that flips an angle and move down simultaneously down under the rotation of rotating shaft 122; Making the lamp pearl be sent to compacting with level embeds in the positioning mechanical arm 21 in the mechanism; Then positioning mechanical arm 21 closures grasp the lamp pearl, the upset chuck of turning manipulator 12 unclamp and reset on move, and move past in the journey simultaneously last that backward rotation resets; For its action is next time got ready, the lamp pearl C among lamp pearl attitude such as Figure 13.
Then, the movable pressing board 22 that compacting embeds in the mechanism presses down, and the lamp pearl is depressed the lamp pearl D among lamp pearl attitude such as Figure 13 from the embedded groove 5321 of feedboard 532 first halfs.At this; Guiding function because of 5323 pairs of hollow pipes 31 of 532 times hollow pipe guide rods of feedboard; Make hollow pipe 31 otch when guide rod 5323 comes out, also be in open configuration; This makes and when lamp integument movable pressing board 22 is depressed, just can get in the hollow pipe 31 from otch 311, accomplishes the embedding assembling of lamp pearl and hollow pipe 31, assembles the hollow pipe of back light pearl afterwards and is drawn by discharge system 9.The continuous cooperation of each manipulator is connected in the above embedded system, can realize the continuous assembling of each lamp pearl on hollow pipe otch 311.
Record through test, this assembly machine can machine 500 ~ 800 meters long lamp band in one day, compared existing manually-operated, and operating efficiency has obtained many times raising, can effectively reduce manpower, reduced working strength, reduced processing cost.
The above; It only is preferred embodiments of the present invention; Be not that the present invention is done any pro forma restriction, every foundation know-why of the present invention still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations or modification that above embodiment did.
Claims (10)
1. the horizontal assembly machine of LED lamp band of a tubular structure; It is characterized in that: whole assembly machine comprises an embedded system; Said embedded system comprises that lamp pearl turnover transmission mechanism embeds mechanism's two parts with compacting, and wherein lamp pearl turnover transmission mechanism is made up of the translation manipulator and the turning manipulator of mutual linking; Said translation manipulator location is arranged on the horizontally moving device; Said turning manipulator is connected with translation manipulator that level is advanced after putting in place under original state, turning manipulator degree of flipping an angle and move down a segment distance after embed mechanism with said compacting and be connected.
2. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1; It is characterized in that: said translation manipulator comprises a positioning seat and horizontal chuck; Said horizontal chuck activity is articulated on the positioning seat; The above-head of horizontal chuck is installed a back-moving spring, and the afterbody of horizontal chuck is provided with one can the open cable wire of the horizontal chuck of drive.
3. according to claim 1 or claim 2 a kind of horizontal assembly machine of LED lamp band of tubular structure; It is characterized in that: said horizontally moving device includes vertical litter, slide block and fixing litter; Said slide block is provided with and is mutual vertically disposed sliding way and glide path; Said vertical litter is installed in the sliding way, said fixedly litter is installed in the glide path; Said vertical litter head is installed with said translation manipulator, and vertically the litter afterbody is connected with a reciprocal retractor device through a vertical multi-link structure; Said slide block side is connected with a reciprocal telescoping mechanism through a horizontal multi-link structure; Said fixedly litter directly is fixedly installed on the workbench.
4. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1 is characterized in that: but said turning manipulator is the upset chuck of a folding, and the afterbody of turning manipulator is provided with one can drive its open cable wire; Whole turning manipulator location is arranged on the head of a rotating shaft, and said rotating shaft activity orientation is on a holder, and whole holder is installed on the vertical guide rod that can move back and forth up and down along slide rail; Said rotating shaft afterbody connects a sprocket wheel, and a chain is installed on the sprocket wheel, and an end of chain is connected with the holder sidewall through extension spring, and the other end of chain connects a back and forth flexible power through cable wire.
5. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1; It is characterized in that: said compacting embeds mechanism and comprises a positioning mechanical arm and a movable pressing board; Said positioning mechanical arm is movably arranged on the fixed support; But whole positioning mechanical arm is the positioning collet of a folding; The head of positioning mechanical arm is towards having the limiting plate structure, and the positioning mechanical arm rear portion connects one can drive its open cable wire, and is provided with the back-moving spring that can make positioning mechanical arm closed in the junction with cable wire; Said movable pressing board is arranged on directly over the folder mouth of positioning mechanical arm, and whole movable pressing board connects support through one and is positioned on the vertical slide bar that can move back and forth up and down, and said vertical slide bar is installed in the vertical chute that is arranged on the workbench.
6. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 5; It is characterized in that: said connection support head also is provided with a location depression bar at the movable pressing board exit side; Depression bar upper end, location through a compression spring be connected support and be connected; The connection support is passed in depression bar lower end, location, locatees the depression bar lower end and stretches out the length that the length of connection support is longer than said positioning mechanical arm head limiting plate.
7. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 5; It is characterized in that: also be provided with a LED lamp pearl conductor length adjusting device in the said embedded system; Whole conductor length adjusting device comprises a horizontal slide rail, located lateral piece, vertical slide rail and longitudinal register piece; Said horizontal slide rail is arranged in the horizontal sliding-rail groove on the located lateral piece; Laterally the slide rail head is installed one and is regulated screw mandrel, and laterally the slide rail afterbody connects one and can drive the flexible cable wire that it moves forward and backward along the located lateral piece, and flexible cable wire and the horizontal junction of slide rail are provided with the back-moving spring after moving behind the horizontal slide rail; Said located lateral piece is connected with the head of vertical slide rail, and vertically slide rail is installed in vertical sliding-rail groove of longitudinal register piece, and vertically the logical multi-link structure of the afterbody of slide rail is connected with a reciprocal stretching structure; Said longitudinal register piece is set directly on the workbench.
8. like the horizontal assembly machine of LED lamp band of the described a kind of tubular structure of the arbitrary claim of claim 5-7, it is characterized in that: a feed system is set before the said embedded system, and said feed system is divided into hollow pipe feed arrangement and lamp pearl feed arrangement; Said hollow pipe feed arrangement is propped up by the guide support that is a straight line setting, locating support and charging and is configured to; Said guide support location is arranged on the workbench side, and the top of guide support is provided with a hollow pipe bullport; Said locating support is between guide support and charging support; One location-plate is installed on the locating support; Have the locating hole that cooperates with the hollow pipe caliber on the location-plate, the last hole wall of said locating hole convexes with the locator protrusions that can snap in the side wall relief of hollow pipe down; Said charging support is provided with a deflector chute corresponding with said locating hole; Charging support front end is installed a feedboard; The feedboard first half is provided with an embedded groove and extend into compacting in the said embedded system and embeds below the positioning mechanical arm of mechanism; Be provided with lamp pearl guide groove above the said feedboard latter half, feedboard latter half bottom is provided with a hollow pipe guide rod, and guide rod extends backwards until the section start of said deflector chute; Said lamp pearl feed arrangement comprises a carrier base, and the carrier base bottom is positioned on the workbench, carrier base be provided with one be used to twine LED lamp pearl lead cylinder.
9. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 8; It is characterized in that: said LED lamp pearl feed arrangement is connected with embedded system through a reshaping device, and said reshaping device location is arranged on the charging support of said hollow pipe feed arrangement; Whole shaping mechanism comprises adjustment piece and transfer block, said adjustment piece be provided with one fall " V " shape charging aperture; Be provided with the vertical guide groove that a width is slightly larger than LED lamp pearl in the said transfer block; The import of vertical guide groove is connected with the charging aperture of said adjustment piece; The LED lamp pearl deflector chute of feedboard is connected on the outlet of vertical guide groove and the charging support of said hollow pipe feed arrangement; Transfer block is provided with a vertical station groove in the front side simultaneously, and the inner and vertical guide groove of station groove is communicated with.
10. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 9; It is characterized in that: said feed system is provided with an operating mode checkout gear; Said operating mode checkout gear includes some stress induction devices; Each stress induction device be positioned side by side one can before and after on the motion bar that moves back and forth, the front end of inductor is provided with contact, contact can from said transfer block rear side stretch into vertical guide groove LED lamp pearl touch.
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| CN201210357543XA CN102825456A (en) | 2012-09-24 | 2012-09-24 | LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure |
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| CN201210357543XA CN102825456A (en) | 2012-09-24 | 2012-09-24 | LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure |
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| CN104209917A (en) * | 2014-08-26 | 2014-12-17 | 昆山迈致治具科技有限公司 | LED (light-emitting diode) and pair tube assembling device |
| CN104314938A (en) * | 2014-09-28 | 2015-01-28 | 吴长江 | Cutting device for manufacturing of LED (light emitting diode) kits and LED kit automatic assembly machine |
| CN105083996A (en) * | 2015-09-02 | 2015-11-25 | 镇江泛沃汽车零部件有限公司 | Feeding mechanism used for oil coating of detection gear in steering wheel power-assisted steering system |
| CN105364477A (en) * | 2015-11-24 | 2016-03-02 | 江苏浩明光电科技股份有限公司 | Full automatic assembling machine for T8LED lamp tube plugs |
| CN105798586A (en) * | 2016-05-21 | 2016-07-27 | 东莞市中微机器人技术有限公司 | High-speed LED filament support assembly device and use method thereof |
| CN107167238B (en) * | 2017-06-14 | 2018-06-19 | 周漪楠 | A kind of bright device of survey manufactured for energy-saving lamp |
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| CN110822306A (en) * | 2019-11-07 | 2020-02-21 | 安徽蓝锐电子科技有限公司 | LED light source assembling system |
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| CN110977460A (en) * | 2019-12-25 | 2020-04-10 | 金晨 | Automatic assembling equipment for LED lamp strip |
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| CN110977460A (en) * | 2019-12-25 | 2020-04-10 | 金晨 | Automatic assembling equipment for LED lamp strip |
| CN110977460B (en) * | 2019-12-25 | 2021-04-09 | 江门市四季登辉照明科技有限公司 | Automatic assembling equipment for LED lamp strip |
| CN110860882A (en) * | 2020-01-14 | 2020-03-06 | 珠海迈超智能装备有限公司 | Lamp area centre gripping push mechanism and lamp area threading machine |
| CN112935746A (en) * | 2021-02-02 | 2021-06-11 | 湖南超誉科技有限公司 | Full-automatic bulb feeding machine |
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