The application be that October 12, application number in 2006 are 200680043374.5 the applying date, name is called the dividing an application of application for a patent for invention of " a pyrotechnic compsn of rapid gas generating and preparation method thereof ".
Summary of the invention
In the scope of the present invention, just increase the technical problem of combustionvelocity, the contriver has confirmed that main key is in the process of a pyrotechnic compsn for preparing Guanidinium nitrate-basic copper nitrate type, to carry out the dry type roll-in.Surprisingly, observed real synergy: through carrying out the dry type roll-in, can be so that the positively effect (to combustionvelocity) that produces because of the intervention of limited amount perchlorate (temperature of combustion is not had detrimentally affect) be reinforced; When not having perchlorate, use dry type roll-in itself not have substantial effect.The following comparative data of combustionvelocity is supported this opinion in the time of can 20MPa being provided:
GN+BCN≤20mm/s
GN+BCN+ compacting 20-22mm/s
GN+BCN+KClO
4(embodiment 4 hereinafter) 32mm/s
GN+BCN+KClO
4+ compacting (embodiment 5 hereinafter) 38.2mm/s.
According to first purpose of the present invention, therefore the present invention relates to a pyrotechnic compsn of the generation gas that combines two characteristics.Said pyrotechnic gas compsn:
+ comprise following main composition (activity) composition:
-reductibility raw material, it is at least a organic nitrogen compound form;
-oxidisability raw material, it is at least a basic metal nitrate form; With
-less than the second oxidisability raw material of 30 quality %, it is at least a alkaline metal perchlorate form,
Said raw material accounts at least 95 quality % (being generally at least 98 quality %) of the raw material of existence; And
+ said compsn obtains via the dry type roll-in step of the pulverulent mixture that is basically become to be grouped into by said powder.
The a pyrotechnic compsn of the present invention that comprises specific reductibility raw material (at least a organic nitrogen compound form) and specific oxidisability raw material (at least a basic metal nitrate form) comprises the limited amount second specific oxidisability raw material (at least a alkaline metal perchlorate form), and obtains through accomplishing such method: said method comprises the dry type roll-in step of the pulverulent mixture that contains said specific reductibility raw material and oxidisability raw material.
As know that the dry type roll-in is carried out in cylindrical compactor, compaction pressure is generally 10
8Pa~6 * 10
8Pa.
In this article the method that is characterised in that the preparation a pyrotechnic compsn of the present invention that comprises dry type roll-in step has been carried out further detailed description.
Can (characterization step be " simply " roll-in and at least one additional step subsequently according to different modification; Characterization step for the roll-in of forming step coupling) implement said method, therefore a pyrotechnic compsn of the present invention exists with different forms.
In fact:
-after accomplishing with the dry type roll-in of moulding coupling (having the compacting right cylinder of teeth groove), obtain having the plate object of embossing pattern through using at least one outside surface, directly obtain the pyrotechnics formed body thereby can this plate object be smashed;
Roll-in of-dry type and granulation subsequently obtain particle after accomplishing;
Roll-in of-dry type and granulation subsequently, after compressing tablet (dry type compression) is accomplished then, obtain flap.
The roll-in of-dry type, granulation subsequently, the particle with gained mixes with extrudable tackiness agent then, and will contain the said tackiness agent of said particulate and extrude, and then obtains the monoblock thing of extruding (containing said particle).
Therefore a pyrotechnic compsn of the present invention possibly exist with following form:
-formed body directly is derived from (with the moulding coupling) roll-in;
-particle;
-flap; With
-monoblock the thing (containing particle) extruded.
Can point out with non-limiting way at this:
-particulate granularity of the present invention (median particle diameter) is generally 200 μ m~800 μ m, and (the apparent volume quality is 0.8cm
3/ g~1.2cm
3/ g);
The thickness of-flap of the present invention is generally 1mm~3mm; And
-in the monoblock thing of extruding, there is particle in the dry adhesives (gel).
Also can point out the special part that constitutes first purpose of the present invention of following content at this:
-flap, temperature of combustion are less than 2200K, and combustionvelocity is greater than 30mm/s during 20MPa, and oxygen balance is-2%~-4%;
-monoblock the thing extruded, temperature of combustion is less than 2200K, and combustionvelocity is greater than 24mm/s during 20MPa, and oxygen balance is-2%~-4%.
Some compositions about constituting a pyrotechnic compsn of the present invention and definite, the nonrestrictive details of their appearance ratios in said compsn will be provided now.
At least a organic nitrogen compound that constitutes the reductibility raw material can be selected from Guanidinium nitrate, nitroguanidine, guanylurea Zoamix and their mixture especially.Advantageously said reductibility raw material is made up of Guanidinium nitrate (GN).
At least a basic metal nitrate that constitutes (first) oxidisability raw material can be selected from basic copper nitrate, alkali formula zinc nitrate, Vikaline and their mixture especially.Advantageously, said oxidisability raw material is made up of basic copper nitrate (BCN).
Said at least a alkaline metal perchlorate can be selected from potassium perchlorate, sodium perchlorate and their mixture especially.Advantageously said alkaline metal perchlorate is by potassium perchlorate (KClO
4) form.
Therefore, according to a preferred variation, the main composition composition of compsn of the present invention is:
-Guanidinium nitrate (GN)
-basic copper nitrate (BCN) and
-potassium perchlorate (KClO
4).
About the amount separately of each said composition, advantageously combination independently usually in compsn:
-with said at least a organic nitrogen compound that 45 quality %~65 quality % ratios exist;
-with said at least a basic metal nitrate that 15 quality %~35 quality % ratios exist;
-said at least a alkaline metal perchlorate (as what pointed out, exists to be less than 30 quality %.Like this; The performance that it will obviously be strengthened because of debulking methods the beneficial effect of combustionvelocity; And the consequence that can not cause undesirable temperature of combustion to raise), there is ratio in it is 10 quality %~25 quality %, advantageously 10 quality %~20 quality %.
According to an advantageous variant, a pyrotechnic compsn of the present invention comprises:
The Guanidinium nitrate (GN) of-45 quality %~65 quality %,
The basic copper nitrate (BCN) of-15 quality %~35 quality %,
Potassium perchlorate (the KClO of-10 quality %~25 quality %
4).
Basic (at least 95 quality % of a pyrotechnic compsn of formed body of the present invention, particle and flap form; Be generally at least 98 quality %) in addition fully (100 quality %) form by the determined main composition compositions of preceding text (raw material): said at least a organic nitrogen compound, said at least a basic metal nitrate and said at least a alkaline metal perchlorate.In fact said composition self can constitute 100% said raw material (generally all being this situation) of said a pyrotechnic compsn, or even constitutes 100% said a pyrotechnic compsn.Yet; Other raw materials the existing (under any circumstance in compsn of the present invention that can not get rid of minimum; Determined raw material all accounts at least 95 quality % of the raw material of existence in the preceding text, is generally at least 98 quality %) and/or the existence of at least a additive (processing aid class).
The a pyrotechnic compsn of the monoblock thing form of extruding of the present invention comprises determined those main composition compositions (raw material) of preceding text (other raw materials that possibly also comprise minimum) in the xerogel.This gel (itself can extrude or with solvent after can extrude) get into to extrude with the mode of adverse current.Though the amount to gel has restriction so that it does not influence the performance of compsn of the present invention basically, gel exists with significant quantity (can extrude).
The monoblock thing of extruding of the present invention comprises the such xerogel that is no more than 10 quality % usually.Advantageously comprise 4 quality %~6 quality %.In this scope, synergy of the present invention is strengthened with identical intensity.
Do not get rid of the existence of at least a additive among this paper yet.Said main composition composition (raw material) and xerogel account at least 95 quality % of said compsn usually, and more general situation is at least 98 quality % (perhaps, even 100 quality %).
The character of said gel is not institute inherent own.Said gel is selected from cellulose gel, derives from the gel of acrylate elastomer, has higher acetate ratios vinyl-vinyl acetate copolymer, polyester polymers and their mixture of (comprising the acetic ester unit that surpasses 60 quality %) usually.Advantageously, said gel is made up of the Xylo-Mucine gel.
Second purpose of the present invention relates to the preparation method of aforesaid a pyrotechnic compsn; The method is characterized in that the dry type compacting that comprises powder.
In fact said method comprises:
-with powder (raw material) dry mixed; At least 95 quality % of this powder (raw material) are made up of powdery reductibility raw material, powdery oxidisability raw material and the second powdery oxidisability raw material; Said powdery reductibility raw material is at least a organic nitrogen compound form; Said powdery oxidisability raw material is at least a basic metal nitrate form, and the said second powdery oxidisability raw material is at least a alkaline metal perchlorate form, and the said second powdery oxidisability raw material is less than 30 quality %; With
-with the powdered mixture dry type roll-in of gained.
In this article, preceding text provide character and their the definite details that has ratio separately about the composition of being discussed.
The composition that constitutes desired a pyrotechnic compsn exists with pulverulence.Advantageously, said powder has thinner granularity, is less than or equal to 40 μ m.Said granularity (median particle diameter value) is generally 3 μ m~40 μ m.
The dry type roll-in step of the dry mixed of said powder and resulting mixture is undertaken by ordinary method.About the dry type roll-in, explained that it carries out through following process: powdered mixture is passed through between two right cylinders, and applied pressure is generally 10
8~6 * 10
8Pa.Carry out " simply " compacting (employing has two right cylinders of crude outside surface) or with the compacting of moulding coupling (at least one the outside surface in two used right cylinders is processed as the teeth groove shape).
Point out in passing that here the intention that the present invention requires to protect not is the intention based on the method for being discussed itself, but carries out the intention of said method with specific powdered mixture.
Can method of the present invention be defined as hereinafter mixing and these two consecutive steps of dry type roll-in: suppose to carry out the roll-in (the cylindrical outside surface of at least one said compacting is the teeth groove shape) with the moulding coupling, directly obtain the method for formed body.
Except described mixing and two steps of (" simply ") dry type roll-in, method of the present invention can comprise:
A) dry type granulation step (powdered mixture that forces compacting through rotor with mechanical means is through being generally the masher (grater) of the screen cloth of 500 μ m~3mm as mesh).Can in same device, carry out roll-in and granulation, also can in two independent device, carry out.The a pyrotechnic compsn of gained is particle form (referring to preceding text) so.
B) (dry type is compressed, and bears at particle described in this process and is generally 4 * 10 for dry type granulation step (referring to preceding text) and compressing tablet subsequently
8Pa~10
9The pressure of Pa.Point out along band that at this feed that carries out the compression mold die cavity with particle is easy to many than carry out feed with initial powder).Therefore a pyrotechnic compsn of gained is flap form (referring to preceding text).
C) dry type granulation step (referring to preceding text), the particle with gained mixes with extrudable tackiness agent subsequently, and said mixture is extruded.The a pyrotechnic compsn that finally obtains is to contain the monoblock thing that particulate is extruded.
Particularly preferably be and comprise step b) and c in the preceding text) the modification of method of the present invention.In the scope of said two modification, method of the present invention comprises (" simply ") the roll-in step and the dry type granulation step of the mixture of initial powder.
No matter the concrete modification that method of the present invention is implemented; Confirmed that when carrying out said granulation step recycling particularly suits as far as the combustionvelocity that increases a pyrotechnic compsn for preparing at least partially in the fine powder that compacting step and/or granulation step produced.Specifically, the fine powder recovery of implementation 10%~30%.
To carry out non-limitative illustration to the present invention through following embodiment now.Clearer and more definite, proposed to explain the embodiment (a pyrotechnic compsn of flap form (embodiment 5) and the monoblock thing form (embodiment 7) extruded) of two modification of the present invention, with the comparative example parallel.
Used powder (raw material) has thinner granularity: KClO
4Median particle diameter be about 20 μ m, the median particle diameter of BCN is about 4.5 μ m, the median particle diameter of GN is about 10 μ m.
Such powder does not flow, so itself can not be used for industrial compressing tablet (being difficult to fill it into the compression mold die cavity).
Following Table I represent to prepare embodiment and through without the compressing tablet of the powdered mixture of precompressed (5 * 10
8Pa carries out) thermomechanical property and the ballisticperformances of the flap (thickness is about 2mm) that obtains.
Table I (direct compression)
* Vc=combustionvelocity
* OB=oxygen balance
● before compressing tablet, (roll gap pressure is 4 * 10 through implementing roll-in method
8Pa) will provide the compositions-treated of the embodiment 4 of the optimum balance between combustionvelocity, gas yield and temperature of combustion to become the compsn of embodiment 5 with dry type granulation (force the material of compacting to pass through rotor and be equivalent to the masher of mesh) for the screen cloth of about 1mm.The particulate median particle of gained was about 500 μ m after roll-in and granulation step were accomplished.(pressure is 5 * 10 with the condition identical with the powder of embodiment 1~4
8Pa) with said particle compressing tablet (being easy to carry out) until no longer including flow problem.
Following Table II is represented the contribution of roll-in method to the ballisticperformances of said compsn
Table II
Combustionvelocity when the compsn that roll-in and dry pelletizing method are applied to embodiment 4 makes 20MPa has increased by 20% magnitude.The speed of this increase is owing to the improvement of passing the compactness of composition behind the compactor.The roll-in stage causes mixture is applied stress under compression and shear-stress, has improved the quality of mixture.The test of under the different pressures of compactor, carrying out has confirmed this point.Therefore, the ballisticperformances that can regulate preparation through the pressure that is applied in the packing stage on the roller to a certain extent.
And roll-in and granulation stage produce (granularity is lower) fine powder, can be with it once more in the drawing-in system.This is introduced once more and also makes combustionvelocity obtain bigger increase, has at the compsn of embodiment 5 under the situation of 20% recovery fine powder, and combustionvelocity can reach 40mm/s during 20MPa.
The Xylo-Mucine that uses 4 quality % has prepared a pyrotechnic compsn with prescription listed in the following Table III as tackiness agent through extruding.Implement identical continuous mixing and extrusion molding.
According to embodiment 6, with powder (with tackiness agent together) be introduced directly in the device.
According to embodiment 7, hereinbefore under the embodiment 5 described conditions with said powder precompressed and granulation, and with the particle of gained (with tackiness agent together) be incorporated in the device.
In following Table III, also listed the performance of two kinds of compsns processing the monoblock thing.
Table III
The intervention of tackiness agent is harmful really to the performance (aspect combustionvelocity) of (with embodiment 5 similar embodiment's 7) compsn.All of this paper of dry powder being carried out roll-in are extruded product (with regard to the flap product) all makes said combustionvelocity significantly improve.The increased value of gained is specially about 20% all at the same order of magnitude.