CN102812852A - Automatic production line for cordyceps sobolifera solid fermentation industrial culture box preparation - Google Patents
Automatic production line for cordyceps sobolifera solid fermentation industrial culture box preparation Download PDFInfo
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- CN102812852A CN102812852A CN201210306731XA CN201210306731A CN102812852A CN 102812852 A CN102812852 A CN 102812852A CN 201210306731X A CN201210306731X A CN 201210306731XA CN 201210306731 A CN201210306731 A CN 201210306731A CN 102812852 A CN102812852 A CN 102812852A
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Abstract
The invention relates to an automatic production line for cordyceps sobolifera solid fermentation industrial culture box preparation. The automatic production line comprises three parts including tunnel type microwave inactivation/sterilization equipment, tunnel type fully automatic high pressure spraying cleaning equipment and tunnel type microwave inactivation/sterilization equipment, wherein residue cordyceps sobolifera in a culture box is inactivated, and in addition, the culture box subjected to inactivation is transmitted to the a next work procedure by the tunnel type microwave inactivation/sterilization equipment; the culture box subjected to the inactivation is cleaned, in addition, the cleaned culture box is transmitted to the next work procedure by the tunnel type fully automatic high pressure spraying cleaning equipment; and other germs or fungi in the culture box are subjected to inactivation by the tunnel type microwave inactivation/sterilization equipment, and the equipment also comprises necessary electric control systems and connecting pipelines. The automatic production line has the beneficial effects that (1) the inactivation, the cleaning and the sterilization of the culture box are combined into an automatic flow line through the tunnel type equipment, in addition, personnel is reduced, and the work intensity is greatly reduced; (2) cordyceps sobolifera active substances attached on the inner wall of the culture box are inactivated; and (3) a turning mechanism can ensure that a box opening faces the downward side when the culture box enters the cleaning equipment, the cleaning is convenient, and the box opening faces the upward side when the culture box enters the inactivation/sterilization equipment, and the filling is convenient.
Description
Technical field
The invention discloses the industry of cicada fungus solid fermentation and cultivate box preparation automatic production line, be specially the automatic production line of cultivating box deactivation, cleaning and sterilization in the industry of cicada fungus solid fermentation.Belonging to the industrial automation of fungi could solid fermentation produces.
Background technology
Cicada fungus is also claimed cicada grass, Hu cicada, cicada young pilose antler etc., for cicada Isaria (Isaria cicadae Miq. ≡ Paecilomyces cicadae (Miq) Samson claims Paecilomyces cicadae again) parasitizes the entomogenous fungi complex that some cicada class nymph forms.
Arrive autumn, becomes cicada to lay eggs and bury, and hatches when becoming as if cicada and infected by the cicada Isaria, and the two is through long-term fight, and part cicada Isaria is got the upper hand, and is final if the cicada body is occupied by cicada Isaria mycelium.In 6～July, if the cicada head grows about one-inch fruit body bundle how long gradually, its top produces a large amount of spores, like the bouquet of flower composition, so the cicada fungus of gaining the name.
Wild cicada fungus is the complex behind the parasitic bamboo cicada of the cicada Isaria nymph, with the similar Chinese caterpillar fungus of Cordyceps sinensis.Jin Lei Xiao earliest of the "Treatise on Thunder Gun," there machining cicadae records." type of the levying book on Chinese herbal medicine " of Song dynasty Tang Shenwei, and the Compendium of Material Medica of Ming Dynasty's Li Shizhen (1518-1593 A.D.) reaches pharmacopeia effect all on the books afterwards.Research both at home and abroad shows, cicada fungus have the immunity of raising, antifatigue, guarantor's kidney, improvement, sleep, antitumor, protect the liver, radioresistance and multiple action such as make eye bright, be magical ancient Chinese medicine.The cicada fungus of artificial culture contains mannitol 2.18%, polysaccharide 21.73%, amino acid/11 9.76%, and cordycepin 0.005%, adenosine 0.05%, this is similar with natural cordyceps, but toxic heavy metals such as arsenic, mercury, lead do not detect, and this is than natural cordyceps safety.Therefore, cicada fungus can be used as the substitute of Cordyceps sinensis, can reach the effect of nourishing and health preserving equally.
The historical records of wild cicada fungus Zao 800 years than Cordyceps sinensis, but natural cicada fungus is very rare, and this has limited a large amount of uses.Therefore the artificial culture cicada fungus is the main method of dealing with problems.But in the set-up procedure of the cicada fungus culture of artificial culture, at present, deactivation, cleaning and sterilization process still are artificial modes at present.Artificial preparation exists problems:
(1) need a large amount of personnel and labour intensity big;
(2) because of being that every box sterilization mass efficient space does not obtain utilizing, promptly energy consumption increases;
(3) cool off length consuming time naturally;
(4) in the inoculation operating process, be prone to microbiological contamination;
(5) directly do not discharge before the box of cultivating cleans, can cause biohazard through inactivation treatment.
Summary of the invention
The objective of the invention is to prepare automatic production line, to solve the problems referred to above of prior art in order to provide the industry of cicada fungus solid fermentation to cultivate box.
The object of the invention can be realized through following technical scheme.
The industry of cicada fungus solid fermentation is cultivated box and is prepared automatic production line, comprises three parts:
One will cultivate culture deactivation residual in the box, and will be sent to the tunnel type micro wave deactivation/sterilizing installation of subsequent processing through the cultivation box of deactivation; One will clean through the cultivation box of deactivation, and the cultivation box after will cleaning is sent to the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment of subsequent processing; And will cultivate tunnel type micro wave deactivation/sterilizing installation that other bacteriums in the box or fungi are sterilized, also comprise necessary electric-control system in the equipment and be connected pipeline.
Described tunnel type micro wave deactivation/sterilizing installation is by the tunnel type casing, and connecting gear and microwave generator are formed, and connecting gear is arranged at the bottom in the casing, and microwave generator evenly is installed on casing madial wall and/or top.
Respectively be provided with hot air inlet 13 about described tunnel type micro wave deactivation/sterilizing installation 10 housing inner bottom parts, the top of tunnel type micro wave deactivation apparatus casing is provided with air outlet 14.So that the drying of material.
Described tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment comprises the tunnel type casing and puts and transmit the connecting gear of cultivating box; The inner space that the tunnel type casing forms is the spray Cleaning for High Capacity chamber, and described spray Cleaning for High Capacity chamber is divided into three districts: water spray Cleaning for High Capacity district, city, one-level pure water spray Cleaning for High Capacity district and secondary pure water spray Cleaning for High Capacity district; Water spray Cleaning for High Capacity district, described city and pure water spray Cleaning for High Capacity district comprise the reservoir that stores city's water or pure water, with the electrothermal tube of water heating in the reservoir and with the pressurization of the water in the reservoir and spray to the spray pump of cultivating box and some mouth sprays.
Further, to get into cleaning equipment be that the box mouth down is convenient to clean in order to ensure cultivating box, and getting into sterilizing installation, to be that the box mouth up is convenient to canned, is provided with at the cleaning equipment two ends and cultivates the box switching mechanism.
Further, for the ease of observing the ruuning situation in the tunnel type casing, on the tunnel type shell, have transparent observation window; For the ease of repair apparatus, the tunnel type shell is provided with access hole.
Further, the water smoke that the water sputter of coming out for fear of spray forms has blocked observation window, is provided with demister on top, spray Cleaning for High Capacity chamber.
Further, also be provided with filter in the spray Cleaning for High Capacity chamber, filter is with after the water filtration later totally of pure water spray, is delivered to upper level spray Cleaning for High Capacity district then and uses., after filter filters, be delivered to one-level pure water spray Cleaning for High Capacity district spray and use like the used water in secondary pure water spray Cleaning for High Capacity district; The used water in one-level pure water spray Cleaning for High Capacity district is delivered to water spray Cleaning for High Capacity district, city and uses through after filtering.
The method of work that box is prepared automatic production line is cultivated in the industry of cicada fungus solid fermentation, and its step is following:
1) wheat is cleaned after, put into to clean up and cultivate box, add suitable quantity of water, place tunnel type micro wave deactivation/sterilizing installation, 50-100 ℃ deactivation 10-30 minute;
2) the cultivation box after the deactivation gets in the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment through transmission equipment and cleans;
3) clean up the cultivation box and get into sterilization in tunnel type micro wave deactivation/sterilizing installation through transfer equipment.
In tunnel type micro wave deactivation/sterilizing installation, its microwave power is 30-50kw, and transfer rate is 0.3-5m/ minute.
In tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment, spray hydraulic pressure is 0.4-0.5Mpa, and the temperature of shower water is 45-50 ℃.Transfer rate is 3-5m/ minute.
Beneficial effect of the present invention is:
(1) will cultivate box deactivation, cleaning, sterilization through tunnel type equipment and be combined as an automatic assembly line, only need minority personnel control appliance parameter, and so not only reduce personnel and labour intensity is significantly reduced.
(2) will lose activity attached to cultivating box inwall cicada fungus active substance through tunnel type micro wave deactivation/sterilizing installation, stop microorganisms;
(3) increase cultivation box switching mechanism at cleaning equipment two, guaranteeing to cultivate box entering cleaning equipment is that the box mouth down is convenient to clean, and getting into sterilizing installation is that the box mouth up is convenient to canned;
(4) will cultivate box sterilization through tunnel type micro wave deactivation/sterilizing installation after, send into cannedly through transmission equipment, avoid transport process to pollute.
Description of drawings
Fig. 1 is a workflow sketch map of the present invention;
Fig. 2 is tunnel type micro wave deactivation of the present invention/sterilizing installation structural representation;
Fig. 3 is a tunnel type full-automatic high-pressure spray Cleaning for High Capacity device structure sketch map of the present invention;
Fig. 4 is a tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment plan structure sketch map of the present invention;
Among the figure: 10, tunnel type micro wave deactivation/sterilizing installation 11, connecting gear 12, microwave generator 13, air inlet 14, air outlet 20, tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment 21, connecting gear 22, reservoir 23, spray pump 24, mouth spray 25, switching mechanism 26, demister 27, water spray Cleaning for High Capacity district, city 28, one-level pure water spray Cleaning for High Capacity district 29, secondary pure water spray Cleaning for High Capacity district.
Embodiment
Further set forth technical characterstic of the present invention below in conjunction with accompanying drawing and specific embodiment.
As shown in Figure 1, the industry of cicada fungus solid fermentation is cultivated box and is prepared automatic production line, comprises three parts:
One will cultivate culture deactivation residual in the box, and will be sent to the tunnel type micro wave deactivation/sterilizing installation 10 of subsequent processing through the cultivation box of deactivation; One will clean through the cultivation box of deactivation, and the cultivation box after will cleaning is sent to the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment 20 of subsequent processing; And will cultivate tunnel type micro wave deactivation/sterilizing installation 30 that other bacteriums in the box or fungi are sterilized, also comprise necessary electric-control system in the equipment and be connected pipeline.
As shown in Figure 2, described tunnel type micro wave deactivation/sterilizing installation 10 is by the tunnel type casing, and connecting gear 11 is formed with microwave generator 12, and connecting gear 11 is arranged at the bottom in the casing, and microwave generator 12 evenly is installed on casing madial wall and/or top.
Respectively be provided with hot air inlet 13 about described tunnel type micro wave deactivation/sterilizing installation 10 housing inner bottom parts, the top of tunnel type micro wave deactivation apparatus casing is provided with air outlet 14.So that the drying of material.
Like Fig. 3 and shown in Figure 4, described tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment 20 comprises the tunnel type casing and puts and transmit the connecting gear 21 of cultivating box; The inner space that the tunnel type casing forms is the spray Cleaning for High Capacity chamber, and described spray Cleaning for High Capacity chamber is divided into three districts: water spray Cleaning for High Capacity district, city 27, one-level pure water spray Cleaning for High Capacity district 28 and secondary pure water spray Cleaning for High Capacity district 29; Water spray Cleaning for High Capacity district, described city 27 and pure water spray Cleaning for High Capacity district comprise the reservoir 22 that stores city's water or pure water, with the electrothermal tube of water heating in the reservoir 22 and with the pressurization of the water in the reservoir 22 and spray to the spray pump of cultivating box 23 and some mouth sprays 24.
Further, to get into cleaning equipment be that the box mouth down is convenient to clean in order to ensure cultivating box, and getting into sterilizing installation, to be that the box mouth up is convenient to canned, is provided with at the two ends of tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment 20 and cultivates box switching mechanism 25.
Further, for the ease of observing the ruuning situation in the tunnel type casing, on the tunnel type shell, have transparent observation window; For the ease of repair apparatus, the tunnel type shell is provided with access hole.
Further, the water smoke that the water sputter of coming out for fear of spray forms has blocked observation window, is provided with demister 26 on top, spray Cleaning for High Capacity chamber.
Further, also be provided with filter in the spray Cleaning for High Capacity chamber, filter is with after the water filtration later totally of pure water spray, is delivered to upper level spray Cleaning for High Capacity district then and uses., after filter filters, be delivered to one-level pure water spray Cleaning for High Capacity district 28 sprays and use like secondary pure water spray Cleaning for High Capacity district 29 used water; One-level pure water spray Cleaning for High Capacity district 28 used water are delivered to water spray Cleaning for High Capacity district, city 27 and use through after filtering.
The method of work that box is prepared automatic production line is cultivated in the industry of cicada fungus solid fermentation, and its step is following:
1) wheat is cleaned after, put into to clean up and cultivate box, add suitable quantity of water, place tunnel type micro wave deactivation/sterilizing installation, 50～100 ℃ of deactivations 10～30 minutes;
2) the cultivation box after the deactivation gets in the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment through transmission equipment and cleans;
3) clean up the cultivation box and get into sterilization in tunnel type micro wave deactivation/sterilizing installation through transfer equipment.
In tunnel type micro wave deactivation/sterilizing installation, its microwave power is 30～50kw, and transfer rate is 0.3～5m/ minute.
In tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment, spray hydraulic pressure is 0.4～0.5Mpa, and the temperature of shower water is 45～50 ℃.Transfer rate is 3～5m/ minute.
After choosing sample process microwave sterilization, deactivation; Add medium culture two days, and do not have mould, bacterium, black mould, Paecilomyces cicadae growth, do not observe bacterium colony; Then raised growth is (relevant with the time of cultivating to contrast the sample that does not have deactivation, sterilization; Cultivate longly more, growth is many more vigorous more, the visible bacterium colony of 50,000～500,000 naked eyes).
Claims (10)
1. the industry of cicada fungus solid fermentation is cultivated box and is prepared automatic production line, it is characterized in that: comprise three parts:
One will cultivate culture deactivation residual in the box, and will be sent to the tunnel type micro wave deactivation/sterilizing installation of subsequent processing through the cultivation box of deactivation; One will clean through the cultivation box of deactivation, and the cultivation box after will cleaning is sent to the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment of subsequent processing; And will cultivate tunnel type micro wave deactivation/sterilizing installation that other bacteriums in the box or fungi are sterilized, also comprise necessary electric-control system in the equipment and be connected pipeline.
2. cicada fungus solid fermentation industry according to claim 1 is cultivated box and is prepared automatic production line; It is characterized in that: described tunnel type micro wave deactivation/sterilizing installation is by the tunnel type casing; Connecting gear and microwave generator are formed; Connecting gear is arranged at the bottom in the casing, and microwave generator evenly is installed on casing madial wall and/or top.
3. cicada fungus solid fermentation industry according to claim 2 is cultivated box and is prepared automatic production line; It is characterized in that: respectively be provided with hot air inlet about described tunnel type micro wave deactivation/sterilizing installation housing inner bottom part, the top of tunnel type micro wave deactivation apparatus casing is provided with air outlet.
4. cicada fungus solid fermentation industry according to claim 1 is cultivated box and prepared automatic production line, it is characterized in that: described tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment comprises the tunnel type casing and puts and transmit the connecting gear of cultivating box; The inner space that the tunnel type casing forms is the spray Cleaning for High Capacity chamber, and described spray Cleaning for High Capacity chamber is divided into three districts: water spray Cleaning for High Capacity district, city, one-level pure water spray Cleaning for High Capacity district and secondary pure water spray Cleaning for High Capacity district; Water spray Cleaning for High Capacity district, described city and pure water spray Cleaning for High Capacity district comprise the reservoir that stores city's water or pure water, with the electrothermal tube of water heating in the reservoir and with the pressurization of the water in the reservoir and spray to the spray pump of cultivating box and some mouth sprays.
5. cicada fungus solid fermentation industry according to claim 1 is cultivated box and is prepared automatic production line, it is characterized in that: be provided with at the cleaning equipment two ends and cultivate the box switching mechanism.
6. cicada fungus solid fermentation industry according to claim 4 is cultivated box and is prepared automatic production line, it is characterized in that: on the tunnel type shell, have transparent observation window; The tunnel type shell is provided with access hole.
7. cicada fungus solid fermentation industry according to claim 4 is cultivated box and is prepared automatic production line, it is characterized in that: be provided with demister on top, spray Cleaning for High Capacity chamber.
8. the method for work that box is prepared automatic production line is cultivated in the said cicada fungus solid fermentation industry of claim 1, and it is characterized in that: its step is following:
1) wheat is cleaned after, put into to clean up and cultivate box, add suitable quantity of water, place tunnel type micro wave deactivation/sterilizing installation, 50～100 ℃ of deactivations 10～30 minutes;
2) the cultivation box after the deactivation gets in the tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment through transmission equipment and cleans;
3) clean up the cultivation box and get into sterilization in tunnel type micro wave deactivation/sterilizing installation through transfer equipment.
9. method of work according to claim 8 is characterized in that: in tunnel type micro wave deactivation/sterilizing installation, its microwave power is 30～50kw, and transfer rate is 0.3～5m/ minute.
10. method of work according to claim 8 is characterized in that: in tunnel type full-automatic high-pressure spray Cleaning for High Capacity equipment, spray hydraulic pressure is 0.4～0.5Mpa, and the temperature of shower water is 45～50 ℃.Transfer rate is 3～5m/ minute.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210306731XA CN102812852A (en) | 2012-08-26 | 2012-08-26 | Automatic production line for cordyceps sobolifera solid fermentation industrial culture box preparation |
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| CN201210306731XA CN102812852A (en) | 2012-08-26 | 2012-08-26 | Automatic production line for cordyceps sobolifera solid fermentation industrial culture box preparation |
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| CN101678134A (en) * | 2007-05-30 | 2010-03-24 | 迈科机械制造有限及两合公司 | Cleaning appliance with system for germ reduction using microwaves |
| CN202375000U (en) * | 2011-12-27 | 2012-08-15 | 成都科尔医药技术有限公司 | Belt type solid microwave sterilizer |
| CN202773497U (en) * | 2012-08-26 | 2013-03-13 | 浙江泛亚生物医药股份有限公司 | Automated production device for preparation of culture box in cicada solid-state -cicada fermentation industry |
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2012
- 2012-08-26 CN CN201210306731XA patent/CN102812852A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2211246Y (en) * | 1994-10-11 | 1995-11-01 | 张志永 | Automatic and continuous dishes washer with a pressure jet |
| CN1215372A (en) * | 1996-02-09 | 1999-04-28 | 清洁包集团有限公司 | Method and apparatus for surface sterilising items and system suitable for sterilising bottles |
| WO1998050175A1 (en) * | 1997-05-05 | 1998-11-12 | Udo Krohmann | Method for cleaning and/or sterilizing surfaces |
| JP2001314847A (en) * | 2000-05-12 | 2001-11-13 | Taisei Corp | Medical waste treatment system |
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Application publication date: 20121212 |