CN102809404A - Preparation method of digital debris flow sensor - Google Patents

Preparation method of digital debris flow sensor Download PDF

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Publication number
CN102809404A
CN102809404A CN2012102550793A CN201210255079A CN102809404A CN 102809404 A CN102809404 A CN 102809404A CN 2012102550793 A CN2012102550793 A CN 2012102550793A CN 201210255079 A CN201210255079 A CN 201210255079A CN 102809404 A CN102809404 A CN 102809404A
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sensor
circuit
debris flow
preparation
digital
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马珺
祁彧
侯冠慧
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Taiyuan University of Technology
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Taiyuan University of Technology
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Abstract

The invention discloses a preparation method of a digital debris flow sensor, which belongs to the technical field of automation detection and is mainly used for automatically detecting debris flow in real time, directly detecting the property, the position and the motion state of the debris flow at the first time when the debris flow is generated and recording evaluation data and alarm information of the debris flow. The digital debris flow sensor is a solid state sensor, and the solid state sensor is formed by three parts, is used for realizing the digital signal sampling of the debris flow through a plurality of sensing elements, carrying out the data statistics through a microprocessor and outputting a signal through an international standard RS-485 interface, and is formed by casting an internal circuit and plastic insulation material. According to the preparation method disclosed by the invention, the full digitalization for the sampling, the processing and the transmitting of the signal is realized, the unstable and unreliable factors, such as the temperature and the electromagnetic feild, affecting the analog quantity detection are more completely avoided, and the debris flow sensor has a digital communication function, can be directly connected with a digital system device and has the advantages that the structure is simple, stable and reliable, the installation and the maintenance are convenient, and the like.

Description

A kind of preparation method of digital rubble flow sensor
Technical field
The preparation method of a kind of digital rubble flow sensor of the present invention belongs to the test technique automatic field; Particularly be a kind ofly to be applicable to the rivers and creeks, mountain valley Freshets roar down from the mountains under the situation; In the very first time that rubble flow produces; Can directly detect rubble flow mud position and mud-rock flow movement state automatically, and quote the sensor of rubble flow assessment data and warning message.
Background technology
Few at the technology and the product that can adopt aspect the rubble flow detection early-warning and predicting both at home and abroad at present, detect demonstration pilot project and applicable cases both domestic and external according to national rubble flow, conclude to get up to be following several kinds:
1, video monitor: use round-the-clock picture pick-up device that rubble flow hidden danger district is monitored, though this method can be obtained field data, will lose efficacy night, leans on the supervision on duty of personnel's whole day equally, is difficult to realize the robotization detection alarm.
2, ultrasonic sensor: this series products mainly is suitable for the water-level detecting in broad waters.Instrument is installed in the top away from the water surface, transmits and receives ultrasound wave to the water surface, and measures electromagnetic reflection wavelength, cycle, measures the distance of the water surface apart from instrument, thereby confirms the plane water level.This type of production producer is all arranged at present both at home and abroad.Like Chinese patent " the self-adapting ultrasonic liquid level appearance " patent No. 932031064.It is the level transducer that national rubble flow detects the unique use of demonstration pilot project; The rubble flow in the gully can not form the plane that can supply detect; So he has lost reliability in the rubble flow position is detected, its data can not be as foundation, can only be as a reference.
3, infrasonic sensor: the sound of be mainly used in and monitor wind and rain, thunder and lightning, Freshets roar down from the mountains and rubble flow rolls, these sound noises are very strong, must rely on experienced professional to come analysis and distinguishing, are difficult to realize the robotization detection alarm.
4, wire break alarm: Japan develops for debris flow early-warning; He is lead of lira in the gully; If rubble flow thrusts lead and reports to the police at once, but wild animal, person poultry activity also possibly cause break alarm in the gully, more are difficult to judge the flow and the flow velocity of rubble flow.
Summary of the invention
The preparation method's of a kind of digital rubble flow sensor of the present invention purpose is:
1, solve the indeterminable problem of prior art: China has purchased many high end equipments both at home and abroad on the demonstration pilot project that rubble flow detects, but does not have directly reliably to gather automatically the equipment of rubble flow mud position and mud-rock flow movement state basically.The present invention mainly solves the rubble flow real time automatic detection, in the very first time that rubble flow produces, can directly detect rubble flow character, rubble flow mud position and mud-rock flow movement state, and quote rubble flow assessment data and warning message.
2, enlarging application range; Solve installation, use, problem easy to maintenance: the realization of this detection method; Can be in the landslide hidden danger point lay with the cheuch location that can form rubble flow, be applicable to the rivers and creeks, mountain valley simultaneously Freshets roar down from the mountains that hydrology water level observes and predicts under the situation.Sensor can be made into the solid with the insulating material casting, is not afraid of collision, is not afraid of and exposes to the sun and rain, be not afraid of the dirt adhesion, need not personnel's maintaining.Its electric property does not receive the influence of external environment conditions such as temperature, humidity, electric signal interference.Can the suit adaptation satisfy the use under the various mal-conditions.
3, reduce cost: simple in structure, sensor is cheap, is that a kind of economic and practical universal universal rubble flow observes and predicts sensor.
A kind of digital rubble flow sensor of the present invention; It is characterized in that it being a kind ofly to be applicable to the rivers and creeks, mountain valley Freshets roar down from the mountains under the situation; In the very first time that rubble flow produces; Can be directly detect the mud position and the mud-rock flow movement state of rubble flow automatically, and quote the sensor of rubble flow assessment data and warning message, this sensor is patched by transmitter part 1, test section 2 and 3 three parts of detection signal transmitter part of difference in functionality and forms; It patches the position is that full waterproof patches; Its this sensor internal circuit is by several sensings unit circuit the rubble flow pointwise to be realized the digitized signal sampling, is made up of microprocessor and software detection program, and transmitter part 1 debugged partly with communicating circuit 15, dormancy formula feed circuit 12, microprocessor, clock circuit 14 and operating sensor software copy by the assembling data processing and form; Test section 2 is made up of assembling rubble flow testing circuit 14, data retrieval circuit 18 and sensing unit electrode 7; Transmitter part 3 is made up of derived digital signal and detection signal transtation mission circuit 16; Its described sensing unit electrode 7 is fixed in be spaced apart 1 centimetre or arrange by request for utilization on the support frame back side; Sensing unit electrode 7 is processed by resistant material; With three solid-state components that become sensor after the insulating material casting, being patched by water seal connector 5 is the solid state sensor of three one respectively for its described transmitter part 1, test section 2 and detection signal transmitter part 3, and its described chip circuit plate all is to place on the support frame; Support frame is processed with insulating material; Be fixed with some sensor chip circuit boards below the support frame, be fixed with sensing unit electrode above the support frame, sensor chip circuit board and lead terminal, signal element and shell become a solid state sensor after casting with insulating material.
The preparation method of above-mentioned a kind of digital rubble flow sensor is characterized in that preparation is divided into two parts and carries out:
Figure 744638DEST_PATH_IMAGE001
, The preparation of circuit chipAt first process its skeleton and pretend and answer circuit by each joint functionalities with dielectric panel; Assembling data processing and communicating circuit 15, dormancy formula feed circuit 12, microprocessor, clock circuit 14 and operating sensor debugging part in first's transmitter part 1; Assemble rubble flow testing circuit 14, testing circuit 18 in the second portion test section 2 and sensing unit electrode 7 is installed; Installation and measuring signal sending circuits 16 in the third part detection signal transmitter part 3, be fixed on the support frame back side sensing unit electrode 7 its be spaced apart 1 centimetre or by the request for utilization manufacturing; With transmitter part 1, test section 2 and 3 three parts of detection signal transmitter part; Respectively with three solid-state components that become sensor after the insulating material casting; Being patched by water seal connector 5 is the solid state sensor of three one; Its sensor moulding, pouring technology and equipment are used the equipment of design voluntarily or consigned processing, and (seeing sensor construction Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 for details), patching the position is that full waterproof patches;
Figure 236800DEST_PATH_IMAGE002
, The preparation of structural member and shell
Sensing unit electrode 7 is selected for use non magnetic and conductor material corrosion resistant; Lead terminal is with plastics and epoxy resin or other insulating material; Connector adopts the waterproof five core electrical connectors with totally-enclosed ability; Circuit chip and shell become a solid-state entity after casting, its cross section is generally 35 millimeters of diameters, and length generally can be designed to 50-80 centimetres at every joint as the case may be.
The detection method of application of above-mentioned a kind of digital rubble flow sensor; It is characterized in that it being a kind of electric conductivity of utilizing the earth; The earth is sent a kind of specific digital signal; Detect this signal through the rubble flow medium, thereby the concrete method of application of detection method (seeing sampling mechanism Fig. 1) of obtaining rubble flow mud position and mud-rock flow movement status data is:
The first, the use of this sensor does not have special requirement to the infield condition, need not other auxiliary equipment, directly the free vertical fixing of sensor is installed in massif or river course rubble flow detection position; For the gamut that satisfies in the rubble flow luffing scope uses; The second portion of sensor, but more piece patches use, is that the ramp, mountain valley can not be satisfied on the same point under the vertically arranged situation like mounting condition; Can implement by absolute altitude; Segmentation, merogenesis, the staged multiple spot is installed, and can realize continuous monitoring mud level meter amount purpose equally;
The second, this sensor is an Intelligence sensor, and detected information can directly be quoted time, place, rubble flow mud position after intelligent data is handled, and can observe and predict rubble flow speed if plural this kind sensor is installed on the flow direction of rubble flow;
Three, this sensor signal way of output is wired or wireless, and wired RS-485 interface that is output as international standard directly integrates with computing machine and digitizer instruments and meters thereof; But signal teletransmission; Can build the unattended duty measuring station: 3 ~ 20 kilometers of the specified direct conveying scopes of sensor signal extension line, can not build the monitoring station in the monitoring point, signal direct sending relay station; Can direct wireless networking in GPRS net region covered, omnidistance unmanned is realized in the monitoring station.
The preparation method's of a kind of digital rubble flow sensor of the present invention main application and advantage:
1, purposes: the present invention is mainly used in the rubble flow real time automatic detection, in the very first time that rubble flow produces, directly detects rubble flow character, rubble flow mud is dark and the mud-rock flow movement state, and quotes rubble flow assessment data and warning message.Be applicable to the rivers and creeks, mountain valley simultaneously Freshets roar down from the mountains that hydrology water level observes and predicts under the situation.
2, it is strong that advantage: a, signal have an antijamming capability, do not receive temperature, electric wave electric field etc., environmental influence.B, measuring error are little, reliable and stable.C, economic and practical, installation, use, easy to maintenance.Not limited by mounting condition.
Description of drawings
Fig. 1 rubble flow signal digital sampling mechanism figure
Fig. 2 rubble flow detection of dynamic equivalent circuit diagram
Fig. 3 numeral rubble flow Fundamentals of Sensors figure
Fig. 4 numeral rubble flow sensor contour structures synoptic diagram.
Fig. 5 numeral rubble flow sensor internal skeleton synoptic diagram
Fig. 6 numeral rubble flow sensor diagrammatic cross-section
Fig. 7 numeral rubble flow sensor internal is diagrammatic cross-section up and down
Fig. 8 numeral rubble flow sensor construction assembling synoptic diagram
Figure number is represented:
1, branch 2, sensor rubble flow Data Detection part are sent in the sensing data change
3, sensor signal source part 4, signal output part
5, water seal connector 6, circuit board
7, the first electrode of induction 8, circuit devcie
9, one-time-concreting upper skeleton 10, one-time-concreting lower skeleton
11, insulator 12, constant voltage circuit are built in moulding
13,5V dormancy formula feed circuit 14, become give, clock, CPU, search instruction circuit
15, transmission circuit 16, signal send unit
17, detection signal source circuit 18, data retrieval circuit
19, testing circuit.
Embodiment:This sensor is patched by transmitter part 1, test section 2 and 3 three parts of detection signal transmitter part of difference in functionality and forms; It patches the position is that full waterproof patches; Its this sensor internal circuit is by sensing unit circuit the rubble flow pointwise to be realized the digitized signal sampling; Be made up of microprocessor and software detection program, transmitter part 1 partly is made up of assembling data processing and communicating circuit 15, dormancy formula feed circuit 12, microprocessor, clock circuit 14 and the debugging of operating sensor software copy; Test section 2 is made up of assembling rubble flow testing circuit 14, data retrieval circuit 18 and sensing unit electrode 7; Transmitter part 3 is made up of derived digital signal and detection signal transtation mission circuit 16; Its described sensing unit electrode 7 is fixed in be spaced apart 1 centimetre or arrange by request for utilization on the support frame back side; Sensing unit electrode 7 is processed by nickel Lip river alloy material; With three solid-state components that become sensor after the insulating material casting, being patched by water seal connector 5 is the solid state sensor of three one respectively for its described transmitter part 1, test section 2 and detection signal transmitter part 3, and its described chip circuit plate all is to place on the support frame; Support frame is processed with the die casting of ABS material; The following fixation of sensor chip circuit plate of support frame is fixed with sensing unit electrode 7 above the support frame, sensor chip circuit board and lead terminal, signal element and shell become a solid state sensor after casting with insulating material; Sensor first transmitter part 1: diameter 35mm, length is 120 millimeters.Be assembled with on the inner frame become give, clock, CPU, search instruction circuit and constant voltage circuit plate, 5V dormancy formula feed circuit.Sensor second portion test section 2: diameter 35mm, length is 640 millimeters.Be assembled with search circuit, gating circuit, sample circuit plate and 64 first electrodes of induction on the inner frame.Sensor third part detection signal transmitter part 3: be diameter 35mm, length is 50 millimeters nickel-chrome body.This sensor chip skeleton is the injection moulding skeleton, by each economize on electricity road assembling and setting good after, put into mould, integral cast forms.(chip and shell become an entity after casting) lead terminal usefulness is the plug-in type lead terminal that has water seal of design voluntarily, and (this connector need not to do other water-proofing treatment after patching fastening getting well.The step of preparation is:
, The preparation of circuit chipAt first process its skeleton and pretend and answer circuit by each joint functionalities with dielectric panel; Assembling data processing and communicating circuit 15, dormancy formula feed circuit 12, microprocessor, clock circuit 14 and operating sensor debugging part in first's transmitter part 1; Assemble rubble flow testing circuit 14, testing circuit 18 in the second portion test section 2 and sensing unit electrode 7 is installed; Installation and measuring signal sending circuits 16 in the third part detection signal transmitter part 3, be fixed on the support frame back side sensing unit electrode 7 its be spaced apart 1 centimetre or by the request for utilization manufacturing; With transmitter part 1, test section 2 and 3 three parts of detection signal transmitter part; Respectively with three solid-state components that become sensor after the insulating material casting; Being patched by water seal connector 5 is the solid state sensor of three one; Its sensor moulding, pouring technology and equipment are used device designed voluntarily, and (seeing sensor construction Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 for details), patching the position is that full waterproof patches;
Figure 818795DEST_PATH_IMAGE002
, The preparation of structural member and shell
Sensing unit electrode 7 is selected for use non magnetic and conductor material corrosion resistant; Lead terminal is with plastics and epoxy resin or other insulating material; Connector adopts the waterproof five core electrical connectors with totally-enclosed ability, and circuit chip and shell become a solid-state entity after casting.
Method of application is:
The first, the use of this sensor does not have special requirement to the infield condition, need not other auxiliary equipment, directly the free vertical fixing of sensor is installed in massif or river course rubble flow detection position; For the gamut that satisfies in the rubble flow luffing scope uses; The second portion of sensor, but more piece patches use, is that the ramp, mountain valley can not be satisfied on the same point under the vertically arranged situation like mounting condition; Can implement by absolute altitude; Segmentation, merogenesis, the staged multiple spot is installed, and can realize continuous monitoring mud level meter amount purpose equally;
The second, this sensor is an Intelligence sensor, and detected information can directly be quoted time, place, rubble flow mud position after intelligent data is handled, and plural this kind sensor is installed on the flow direction of rubble flow can be observed and predicted rubble flow speed;
Three, this sensor signal is output as wired mode; Wired RS-485 interface that is output as international standard; Directly integrate with computing machine and digitizer instruments and meters thereof; But the signal teletransmission can be built the unattended duty measuring station: 2 kilometers of the specified direct conveying scopes of sensor signal extension line, signal direct sending monitoring relay station.
Embodiment 2
Adopt wireless output mode in GPRS net region covered, the rubble flow data that sensor arrives are behind intelligent evaluation, and observing and predicting data can direct wireless networking, realizes the omnidistance unmanned of observation process.Its sensor moulding, pouring technology and equipment are with the equipment of consigned processing, and other is with embodiment 1.

Claims (1)

1. the preparation method of a digital rubble flow sensor is characterized in that preparation is divided into two parts and carries out:
Figure 2012102550793100001DEST_PATH_IMAGE001
, The preparation of circuit chipAt first process its skeleton and pretend and answer circuit by each joint functionalities with dielectric panel; Assembling data processing and communicating circuit (15), dormancy formula feed circuit (12), microprocessor, clock circuit (14) and operating sensor debugging part in first's transmitter part (1); Assemble rubble flow testing circuit (14), testing circuit (18) in the second portion test section (2) and sensing unit electrode (7) is installed; Third part detection signal transmitter part (3) interior installation and measuring signal sending circuits (16), be fixed on the support frame back side the first electrode of sensing (7) its be spaced apart 1 centimetre or by the request for utilization manufacturing; With transmitter part (1), test section (2) and (3) three parts of detection signal transmitter part; Respectively with three solid-state components that become sensor after the insulating material casting; Being patched by water seal connector (5) is the solid state sensor of three one; Its sensor moulding, pouring technology and equipment are used the equipment of design voluntarily or consigned processing, and (seeing sensor construction Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 for details), patching the position is that full waterproof patches;
Figure 277269DEST_PATH_IMAGE002
, The preparation of structural member and shell
Sensing unit's electrode (7) is selected for use non magnetic and conductor material corrosion resistant; Lead terminal is with plastics and epoxy resin or other insulating material; Connector adopts the waterproof five core electrical connectors with totally-enclosed ability; Circuit chip and shell become a solid-state entity after casting, its cross section is generally 35 millimeters of diameters, and length generally can be designed to 50-80 centimetres at every joint as the case may be.
CN2012102550793A 2012-07-23 2012-07-23 Preparation method of digital debris flow sensor Pending CN102809404A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111442818A (en) * 2020-04-16 2020-07-24 山西格盟中美清洁能源研发中心有限公司 Plasma gasification furnace melt liquid level detection system and method based on infrasonic waves

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Publication number Priority date Publication date Assignee Title
CN1479084A (en) * 2003-07-03 2004-03-03 太原理工大学 Manufacture of digitl material level sensor
CN1540294A (en) * 2003-10-31 2004-10-27 太原理工大学 Method for producing digital indexing type water level sensor
CN101149283A (en) * 2007-10-31 2008-03-26 太原理工大学 Trough body flow detecting plate type intelligent device preparation

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1479084A (en) * 2003-07-03 2004-03-03 太原理工大学 Manufacture of digitl material level sensor
CN1540294A (en) * 2003-10-31 2004-10-27 太原理工大学 Method for producing digital indexing type water level sensor
CN101149283A (en) * 2007-10-31 2008-03-26 太原理工大学 Trough body flow detecting plate type intelligent device preparation

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
马福昌等: "感应式料位传感器智能信号源的研究", 《科技情报开发与经济》, vol. 07, no. 04, 5 February 2007 (2007-02-05) *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111442818A (en) * 2020-04-16 2020-07-24 山西格盟中美清洁能源研发中心有限公司 Plasma gasification furnace melt liquid level detection system and method based on infrasonic waves

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Application publication date: 20121205