A kind of method that fluorine-containing mud is prepared aluminosulfate cement
Technical field
The invention belongs to field of environment engineering technology, relate in particular to a kind of method of firing aluminosulfate cement that fluorine-containing mud is mixed.
Background technology
At sewage treatment area, the minimizing of the processing of mud and disposal and mud and resource utilization are one of important topics of environment protection treating.The by product of mud after as WWT.By the extremely complicated heterogeneous body that organic relic, microbial cells, inorganic particle, colloid etc. are formed, dewatered sludge account for usually the sewage quantity volume 0.3%~0.5% or quality 1%~2%.Because sewage source is different, the mud of handling the back generation has different characteristic.It is special solid waste; Mud is the difficult problem of the normal operation of puzzlement Sewage Plant in sewage treatment project always; How to deal carefully with disposing sludge, realize that the minimizing, stabilization of mud, innoxious, resource utilization are the targets that many national scholars and engineering technical personnel seek assiduously always.
Along with the development of electron trade, to the also increase year by year of demand of hydrofluoric acid.Hydrofluoric acid in use can produce fluoride waste, can produce a large amount of fluorinated calcium mud after the water treatment.At present, fluorine-containing mud does not have comprehensive Utilization Ways, all is after through preliminary mummification water ratio being reduced to 60%, to send Hazardous wastes landfill yard landfill disposal, not only takies the landfill yard resource, also causes the wasting of resources.
Solid waste is the resource that mislays in fact, for calcium fluoride sludge, if after taking suitable Technology to handle, can be used as starting material and be used for a plurality of industries.To the calcium fluoride sludge of electron trade generation, if Calcium Fluoride (Fluorspan) and moisture content are wherein only arranged, can be with being sold to hydrofluoric acid factory hydrogen manufacturing fluoric acid as starting material after the Calcium Fluoride (Fluorspan) mummification; If the mud composition is comparatively complicated, can mud be cured stabilization treatment, then dewatered sludge is sold to the cement mill or the steam brick field is used.
Summary of the invention
The purpose of this invention is to provide the method in a kind of sintering procedure that fluorine-containing mud is mixed aluminosulfate cement, with innoxious, the stabilization that reaches fluorine-containing mud, the purpose of recycling.
Method of the present invention realizes through following steps: fluorine-containing sludge curing of the first step and mummification, second step, the production of aluminosulfate cement.
The first step: fluorine-containing sludge curing and mummification, the mud that the fluorine content that Sewage Plant is obtained is bigger adds solidifying agent and stablizer in mud, then through mechanical stirring, make mud and curing stablizer mix.Under stabilizer function, fluorion is stabilized, makes the fluorine leaching amount of mud reduce greatly, is able to strengthen through immobilized mud viscosity reduction, hardness.The mud that fixes adopts the rotary drying stove to add the moisture in the heat abstraction mud, promptly obtains fluorine-containing curing mud.
Second step: the production of aluminosulfate cement; Wherein (1) prepares raw material, and the raw material that aluminosulfate cement adopts is Wingdale, alumina, gypsum and fluorine-containing mud, and concrete weight proportion is: Wingdale: CaO>45%; Alumina: Al
2O
325~35%, SiO
2<15%; Gypsum:>10%; Fluorine-containing mud: add-on is 1~3%; Raw material basicity factor Cm≤1 of aluminosulfate cement; Aluminium-sulfur ratio P≤3.82.(2) grog burns till, and raw material are calcined in rotary kiln, and temperature is between 1300~1400 ℃.The grog forming process is: in the time of 950 ℃, C4A3S and C2AS begin to form; In the time of 1100 ℃, C2S occurs; In the time of 1200 ℃, C2AS disappears, and 2C2SCaSO occurs
4In the time of 1250 ℃, C2S increases; In the time of 1300~1400 ℃, 2C2SCaSO
4Disappear, grog burns till.(3) cement production, grog 75-80%, fluorine-containing mud 20-25% mix levigately to stipulating specific surface area, promptly get aluminosulfate cement.
Principle: will add mineralizer in the making processes of cement, it mainly acts on is to improve solid phase and liquid phase reaction effect, the CaF among the present invention in the fluorine-containing curing mud
2And CaSO
4Then just the most generally, the most sophisticated mineralizer; Process the stage at cement; In cement production process, need mix a large amount of gypsum for aluminosulfate cement; Here the effect of gypsum mainly is the main ingredient of participating in hydration reaction; In the gypsum adjustable aluminosulfate cement of different incorporations fast hard, expand and from stress, with fluorine-containing mud instead of part gypsum, better effects if.
The invention has the beneficial effects as follows: fluorine-containing mud is mixed in the sintering procedure of aluminosulfate cement, with innoxious, the stabilization that reaches mud, the purpose of recycling.Both practiced thrift the energy, protected environment again, promoted the well-being of mankind.
Embodiment
Further the present invention is explained below in conjunction with embodiment;
Embodiment 1: (1) fluorine-containing sludge curing and mummification, the mud that the fluorine content that Sewage Plant is obtained is bigger adds solidifying agent and stablizer in mud, then through mechanical stirring, make mud and curing stablizer mix.Obtain the fluorine-containing mud of solidified.(2) production of aluminosulfate cement; 1) preparation raw material, the raw material that aluminosulfate cement adopts is Wingdale, alumina and gypsum.Concrete proportioning is: Wingdale 45%, and Al2O3 25%, and SiO2 15%, gypsum 12%, fluorine-containing mud 3%; 2) grog burns till, and raw material are generally calcined in rotary kiln, and temperature is calcined under 1300~1400 ℃, and the grog forming process is: in the time of 950 ℃, C4A3S and C2AS begin to form; In the time of 1100 ℃, C2S occurs; In the time of 1200 ℃, C2AS disappears, and 2C2SCaSO occurs
4In the time of 1250 ℃, C2S increases; In the time of 1300~1400 ℃, 2C2SCaSO
4Disappear, grog burns till.3) cement production, aluminosulfate cement, admixture gypsum, add-on is levigate to the regulation specific surface area, promptly gets aluminosulfate cement.In this process, add and be no more than 10% fluorine-containing mud instead of gypsum, add 10% fluorine-containing mud simultaneously as mixing material.
Embodiment 2: (1) fluorine-containing sludge curing and mummification, the mud that the fluorine content that Sewage Plant is obtained is bigger adds solidifying agent and stablizer in mud, then through mechanical stirring, make mud and curing stablizer mix.Obtain solidified mud.(2) production of aluminosulfate cement, 1) the preparation raw material, the raw material that aluminosulfate cement adopts is Wingdale, alumina and gypsum.Concrete proportioning is: Wingdale 50%, and Al2O325%, SiO2 10%, gypsum 14%, fluorine-containing mud 1%; 2) grog burns till, and raw material are generally calcined in rotary kiln, and temperature is calcined under 1300~1400 ℃, and the grog forming process is: in the time of 950 ℃, C4A3S and C2AS begin to form; In the time of 1100 ℃, C2S occurs; In the time of 1200 ℃, C2AS disappears, and 2C2SCaSO occurs
4In the time of 1250 ℃, C2S increases; In the time of 1300~1400 ℃, 2C2SCaSO
4Disappear, grog burns till.3) cement production, aluminosulfate cement, admixture gypsum, add-on is levigate to the regulation specific surface area, promptly gets aluminosulfate cement.In this process, add and be no more than 10% fluorine-containing mud instead of gypsum, add 15% fluorine-containing mud simultaneously as mixing material.
What should explain at last is: obviously, the foregoing description only be for clearly the present invention is described and is done for example, and be not qualification to embodiment.For the those of ordinary skill in affiliated field, on the basis of above-mentioned explanation, can also make other multi-form variation or change, conspicuous variation of being extended out thus or change still are among protection scope of the present invention.