CN102806735A - High-fastness aluminum plating polypropylene (PP) film and production process thereof - Google Patents
High-fastness aluminum plating polypropylene (PP) film and production process thereof Download PDFInfo
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- CN102806735A CN102806735A CN2012103129176A CN201210312917A CN102806735A CN 102806735 A CN102806735 A CN 102806735A CN 2012103129176 A CN2012103129176 A CN 2012103129176A CN 201210312917 A CN201210312917 A CN 201210312917A CN 102806735 A CN102806735 A CN 102806735A
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Abstract
The invention discloses a high-fastness aluminum plating polypropylene (PP) film and a production process thereof in the field of film production. The film is formed by processes of PP homopolymerized, PP random copolymer and anti-sticking agent mixing and stirring, extrusion plastifying, compound forming, casting, longitudinal stretching, transverse stretching, corona, take-up and the like, so that the thickness of the film is decreased; according to the corona treatment surface, the PP copolymer which is taken as a major ingredient is combined with an anti-sticking agent in a specific ratio, so that relatively high corona treatment performance can be maintained, an aluminum-plating layer is difficult to drop, and the film can be applied to various fields such as food packaging, flower packaging and medicine packaging.
Description
Technical field
The present invention relates to a kind of film and production technology thereof, particularly a kind of its production technology of polypropylene film.
Background technology
The English meaning of bidirectional stretching polypropylene film is Biaxially Oriented Polypropylene, is called for short BOPP.Its production is that the melt of macromolecule polypropylene is at first processed sheet material or thick film through long and narrow head; Then in the stretching-machine of special use; Under the speed of certain temperature and setting; Simultaneously or the stretching on vertical both direction (vertically, laterally), carried out of substep, and the film of processing through suitable cooling or heat treatment or special processing (like corona, coating etc.).
Because the standard day by day of food products market, the specification requirement in packaging for foodstuff field at present is increasingly high, is increased sharply for quantity demand rapid growth, the quality requirement of the vacuum aluminum-coated BOPP film that is applied to packaging for foodstuff high-barrier purposes.Common BOPP aluminizer is done thinner and thinner from the consideration thickness of downstream client cost; But its most important performance---the bad problem of the fastness of aluminizing never is significantly improved, and in its application process, exists because the problem that aluminium coated comes off and causes barrier property to weaken and then shorten the food security shelf life greatly always; Detect according to the moistened surface tension force of GB14216-1993 standard existing film.The moistened surface tension force that obtains is generally about 40mN/m, and the moistened surface tension force of metallized film must not be lower than 42mN/m, and this just makes and BOPP film of the prior art surface aluminium coated poor adhesive force comes off easily.And the thickness of common BOPP film is thicker, generally between 18 ~ 25 microns, because the thicker production cost that must cause of its thickness uprises, if thickness is crossed thin problem such as can cause in drawing process, occurring easily breaking.
Summary of the invention
The purpose of this invention is to provide a kind of high fastness aluminize polypropylene film and production technology thereof, solve deficiency of the prior art, make the film surface fastness height of aluminizing; The aluminium coated difficult drop-off; Enhancement film barrier property, and the thickness of reduction film reduce production costs.
The objective of the invention is to realize like this: a kind of high fastness polypropylene film of aluminizing, comprise upper epidermis, sandwich layer and top layer down,
Said upper epidermis is made up of the following component in weight %: HOPP 95 ~ 97%, antitack agent 3 ~ 5%;
Said sandwich layer is made up of the following component in weight %: HOPP 100%;
Said top layer down is made up of the following component in weight %: atactic copolymerized polypropene 96 ~ 98%, antitack agent 2 ~ 4%.
Said antitack agent is made up of the following component that accounts for antitack agent weight %:
Polypropylene 95%
Glass microballoon 5%.
The aluminize production technology of polypropylene film of above-mentioned high fastness may further comprise the steps:
Step 1
Batching; According to the aforementioned proportion relation raw material is equipped with;
Step 2
Mix; Each layer raw material mixed separately;
Step 3
Extrusion plasticizing; In three units, respectively each layer material sent into extruder one, extruder two, extruder three respectively; The fusion of in extruder, heating; Carry out extrusion plasticizing again, the temperature in said extruder one, extruder two, the extruder three is identical, and is 240 ° ~ 260 °;
Step 4
Composite molding; The output of extruder one, extruder two, extruder three links to each other with die head through runner one, runner two, runner three respectively in said three units; In die head, the material of No. three extruders output is carried out composite layered, output composite sheet ° after die head adjusts corresponding articles thickness;
Step 5
The casting sheet; To cooperate the mode of water-cooled to carry out cooling and shaping through sharp cooling roll by the composite sheet of die head output;
Step 6
Longitudinal stretching; Cooled composite sheet is carried out longitudinal stretching on hot-rolling; Accomplish longitudinal stretching through preheating → stretching → typing; Said longitudinal stretching preheat temperature is 130 ° ~ 150 °, and said longitudinal stretching temperature is 130 ° ~ 140 °, and said longitudinal stretching setting temperature is 135 ° ~ 145 °;
Step 7
Cross directional stretch; Film behind the longitudinal stretching is carried out cross directional stretch in the mode of hot blast heating; Accomplish cross directional stretch through preheating → stretching → typing; Said cross directional stretch preheat temperature is 170 ° ~ 180 °, and said cross directional stretch temperature is 150 ° ~ 160 °, and said cross directional stretch setting temperature is 160 ° ~ 170 °;
Step 8
Corona; Through electrode bar film surface is carried out corona treatment;
Step 9
Rolling; Through winder form film is carried out rolling.
The interior temperature of die head is 240 ° in the said composite molding step.
The temperature of sharp cooling roll and water is 32 ° in the said casting sheet step.
Longitudinal stretching is than 400 ~ 500% in the said longitudinal stretching step.
Cross directional stretch is than 850 ~ 950% in the said cross directional stretch step.
Power density values is 28 ~ 30Wmin/m in the said corona step
2
Compared with prior art; Beneficial effect of the present invention is: in the production process; HOPP, atactic copolymerized polypropene, antitack agent through specific components are waited until film after mixing stirring, extrusion plasticizing, composite molding, casting sheet, longitudinal stretching, cross directional stretch, corona, winding process according to above-mentioned production reaction, through adding the antitack agent of specific components, under the reaction condition of said temperature, draw ratio; Make that the thickness of film is thinner; And the corona treatment face has selected for use atactic copolymerized polypropene to cooperate the antitack agent of special ratios as major ingredient, and the maintenance than the dizzy handling property of forceful electric power is achieved, and makes the aluminium coated difficult drop-off; Sandwich layer only uses HOPP as raw material simultaneously, does not add the heat seal additive, makes sandwich layer in course of reaction, not have any precipitate, has further guaranteed the wetting tension of lower surface, thus the adhesion effect that assurance is aluminized.The present invention can be used for multiple fields such as packaging for foodstuff, fresh flower packing, medicine packing.
The specific embodiment
Embodiment 1
A kind of high fastness polypropylene film of aluminizing comprises upper epidermis, sandwich layer and top layer down,
Said upper epidermis is made up of the following component in weight %: HOPP 95%, antitack agent 5%;
Said sandwich layer is made up of the following component in weight %: HOPP 100%;
Said top layer down is made up of the following component in weight %: atactic copolymerized polypropene 96%, antitack agent 4%;
Said antitack agent is made up of the following component that accounts for antitack agent weight %:
Polypropylene 95%
Glass microballoon 5%
The aluminize production technology of polypropylene film of above-mentioned high fastness may further comprise the steps:
Step 1
Batching; According to the aforementioned proportion relation raw material is equipped with;
Step 2
Mix; Each layer raw material mixed separately;
Step 3
Extrusion plasticizing; In three units, respectively each layer material sent into extruder one, extruder two, extruder three respectively, extrusion plasticizing is carried out in the fusion of in extruder, heating again, and the temperature in said extruder one, extruder two, the extruder three is identical, and is 240 °;
Step 4
Composite molding; The output of extruder one, extruder two, extruder three links to each other with die head through runner one, runner two, runner three respectively in said three units; Material with the output of No. three extruders in die head carries out composite layered; After die head adjusts corresponding articles thickness, export composite sheet, temperature is 240 ° in the die head;
Step 5
The casting sheet; To cooperate the mode of water-cooled to carry out cooling and shaping through sharp cooling roll by the composite sheet of die head output, the temperature of sharp cooling roll and water be 32 ° in the said casting sheet step;
Step 6
Longitudinal stretching; Cooled composite sheet is carried out longitudinal stretching on hot-rolling; Accomplish longitudinal stretching through preheating → stretching → typing, said longitudinal stretching preheat temperature is 130 °, and said longitudinal stretching temperature is 130 °; Said longitudinal stretching setting temperature is 135 °, and longitudinal stretching is than 400%;
Step 7
Cross directional stretch; Film behind the longitudinal stretching is carried out cross directional stretch in the mode of hot blast heating; Accomplish cross directional stretch through preheating → stretching → typing, said cross directional stretch preheat temperature is 170 °, and said cross directional stretch temperature is 150 °; Said cross directional stretch setting temperature is 160 °, and cross directional stretch is than 850%;
Step 8
Corona; Through electrode bar film surface is carried out corona treatment, power density values is 28Wmin/m in this step
2
Step 9
Rolling; Through winder form film is carried out rolling.
Below the difference of each embodiment and embodiment 1 be:
Embodiment 2
Upper epidermis is by weight proportion: 95% HOPP, 5% antitack agent batching; Following top layer is by weight proportion: 96% atactic copolymerized polypropene, 4% antitack agent batching; Three interior temperature of extruder are 240 °; The longitudinal stretching preheat temperature: 132 °, the longitudinal stretching temperature: 131 °, the longitudinal stretching setting temperature: 136 °, cross directional stretch is than 420%; The cross directional stretch preheat temperature: 172 °, the cross directional stretch temperature: 152 °, the cross directional stretch setting temperature: 162 °, cross directional stretch is than 870%; Corona discharge power density value: 28 Wmin/m
2
Embodiment 3
Upper epidermis is by weight proportion: 95% HOPP, 5% antitack agent batching; Following top layer is by weight proportion: 96% atactic copolymerized polypropene, 4% antitack agent batching; Three interior temperature of extruder are 240 °; The longitudinal stretching preheat temperature: 134 °, the longitudinal stretching temperature: 133 °, the longitudinal stretching setting temperature: 137 °, cross directional stretch is than 430%; The cross directional stretch preheat temperature: 173 °, the cross directional stretch temperature: 153 °, the cross directional stretch setting temperature: 163 °, cross directional stretch is than 880%; Corona discharge power density value: 29 Wmin/m
2
Embodiment 4
Upper epidermis is by weight proportion: 96% HOPP, 4% antitack agent batching; Following top layer is by weight proportion: 97% atactic copolymerized polypropene, 3% antitack agent batching; Three interior temperature of extruder are 250 °; The longitudinal stretching preheat temperature: 136 °, the longitudinal stretching temperature: 134 °, the longitudinal stretching setting temperature: 138 °, cross directional stretch is than 440%; The cross directional stretch preheat temperature: 174 °, the cross directional stretch temperature: 155 °, the cross directional stretch setting temperature: 164 °, cross directional stretch is than 890%; Corona discharge power density value: 29 Wmin/m
2
Embodiment 5
Upper epidermis is by weight proportion: 96% HOPP, 4% antitack agent batching; Following top layer is by weight proportion: 97% atactic copolymerized polypropene, 3% antitack agent batching; Three interior temperature of extruder are 250 °; The longitudinal stretching preheat temperature: 139 °, the longitudinal stretching temperature: 136 °, the longitudinal stretching setting temperature: 139 °, cross directional stretch is than 450%; The cross directional stretch preheat temperature: 175 °, the cross directional stretch temperature: 156 °, the cross directional stretch setting temperature: 165 °, cross directional stretch is than 900%; Corona discharge power density value: 29 Wmin/m
2
Embodiment 6
Upper epidermis is by weight proportion: 96% HOPP, 4% antitack agent batching; Following top layer is by weight proportion: 97% atactic copolymerized polypropene, 3% antitack agent batching; Three interior temperature of extruder are 250 °; The longitudinal stretching preheat temperature: 142 °, the longitudinal stretching temperature: 137 °, the longitudinal stretching setting temperature: 140 °, cross directional stretch is than 460%; The cross directional stretch preheat temperature: 176 °, the cross directional stretch temperature: 157 °, the cross directional stretch setting temperature: 166 °, cross directional stretch is than 910%; Corona discharge power density value: 29 Wmin/m
2
Embodiment 7
Upper epidermis is by weight proportion: 97% HOPP, 3% antitack agent batching; Following top layer is by weight proportion: 98% atactic copolymerized polypropene, 2% antitack agent batching; Three interior temperature of extruder are 260 °; The longitudinal stretching preheat temperature: 145 °, the longitudinal stretching temperature: 138 °, the longitudinal stretching setting temperature: 142 °, cross directional stretch is than 470%; The cross directional stretch preheat temperature: 177 °, the cross directional stretch temperature: 158 °, the cross directional stretch setting temperature: 167 °, cross directional stretch is than 920%; Corona discharge power density value: 29 Wmin/m
2
Embodiment 8
Upper epidermis is by weight proportion: 97% HOPP, 3% antitack agent batching; Following top layer is by weight proportion: 98% atactic copolymerized polypropene, 2% antitack agent batching; Three interior temperature of extruder are 260 °; The longitudinal stretching preheat temperature: 148 °, the longitudinal stretching temperature: 139 °, the longitudinal stretching setting temperature: 144 °, cross directional stretch is than 480%; The cross directional stretch preheat temperature: 178 °, the cross directional stretch temperature: 159 °, the cross directional stretch setting temperature: 168 °, cross directional stretch is than 930%; Corona discharge power density value: 30 Wmin/m
2
Embodiment 9
Upper epidermis is by weight proportion: 97% HOPP, 3% antitack agent batching; Following top layer is by weight proportion: 98% atactic copolymerized polypropene, 2% antitack agent batching; Three interior temperature of extruder are 260 °; The longitudinal stretching preheat temperature: 150 °, the longitudinal stretching temperature: 140 °, the longitudinal stretching setting temperature: 145 °, cross directional stretch is than 500%; The cross directional stretch preheat temperature: 180 °, the cross directional stretch temperature: 160 °, the cross directional stretch setting temperature: 170 °, cross directional stretch is than 950%; Corona discharge power density value: 30 Wmin/m
2
Performance Detection
Carry out Performance Detection with respectively extracting 10 products among above-mentioned 9 embodiment, each embodiment performance is all taken from the mean value of 10 products;
The moistened surface tension force of film is measured according to the GB14216-1993 standard;
Sample laterally evenly cuts on the full duration of film along film, sheet, and though film, sheet be scroll or laminated, all should cast out during sampling the outside which floor, and make surface to be tested not contact any other material.Print size: 10cm * 10cm.
The performance that the present invention obtains film is following:
The film surface wetting tension is greater than 43mN/m;
Film thickness is less than 17 μ m.
Can draw from the data of table 1; After HOPP, atactic copolymerized polypropene, antitack agent through specific components mix stirring, extrusion plasticizing, composite molding, casting sheet, longitudinal stretching, cross directional stretch, corona, winding process according to above-mentioned production reaction; The surface of the film that obtains has higher wetting tension, makes the maintenance of corona treatment performance be achieved.
The present invention is not limited to the foregoing description; On the basis of technical scheme disclosed by the invention; Those skilled in the art is according to disclosed technology contents; Do not need performing creative labour just can make some replacements and distortion to some technical characterictics wherein, these replacements and distortion are all in protection scope of the present invention.
Claims (7)
1. high fastness polypropylene film of aluminizing comprises upper epidermis, sandwich layer and top layer down, it is characterized in that:
Said upper epidermis is made up of the following component in weight %: HOPP 95 ~ 97%, antitack agent 3 ~ 5%;
Said sandwich layer is made up of the following component in weight %: HOPP 100%;
Said top layer down is made up of the following component in weight %: atactic copolymerized polypropene 96 ~ 98%, antitack agent 2 ~ 4%.
2. a kind of high fastness according to claim 1 polypropylene film of aluminizing, it is characterized in that: said antitack agent is made up of the following component that accounts for antitack agent weight %:
Polypropylene 95%
Glass microballoon 5%.
3. a high fastness according to claim 1 or claim 2 production technology of polypropylene film of aluminizing is characterized in that, may further comprise the steps:
Step 1
Batching; According to the aforementioned proportion relation raw material is equipped with;
Step 2
Mix; Each layer raw material mixed separately;
Step 3
Extrusion plasticizing; In three units, respectively each layer material sent into extruder one, extruder two, extruder three respectively; The fusion of in extruder, heating; Carry out extrusion plasticizing again, the temperature in said extruder one, extruder two, the extruder three is identical, and is 240 ° ~ 260 °;
Step 4
Composite molding; The output of extruder one, extruder two, extruder three links to each other with die head through runner one, runner two, runner three respectively in said three units; In die head, the material of No. three extruders output is carried out composite layered, output composite sheet ° after die head adjusts corresponding articles thickness;
Step 5
The casting sheet; To cooperate the mode of water-cooled to carry out cooling and shaping through sharp cooling roll by the composite sheet of die head output;
Step 6
Longitudinal stretching; Cooled composite sheet is carried out longitudinal stretching on hot-rolling; Accomplish longitudinal stretching through preheating → stretching → typing; Said longitudinal stretching preheat temperature is 130 ° ~ 150 °, and said longitudinal stretching temperature is 130 ° ~ 140 °, and said longitudinal stretching setting temperature is 135 ° ~ 145 °;
Step 7
Cross directional stretch; Film behind the longitudinal stretching is carried out cross directional stretch in the mode of hot blast heating; Accomplish cross directional stretch through preheating → stretching → typing; Said cross directional stretch preheat temperature is 170 ° ~ 180 °, and said cross directional stretch temperature is 150 ° ~ 160 °, and said cross directional stretch setting temperature is 160 ° ~ 170 °;
Step 8
Corona; Through electrode bar film surface is carried out corona treatment;
Step 9
Rolling; Through winder form film is carried out rolling.
4. the aluminize production technology of polypropylene film of high fastness according to claim 2 is characterized in that, in the said composite molding step in the die head temperature be 240 °.
5. the aluminize production technology of polypropylene film of high fastness according to claim 2 is characterized in that the temperature of sharp cooling roll and water is 32 ° in the said casting sheet step.
6. the aluminize production technology of polypropylene film of high fastness according to claim 2 is characterized in that longitudinal stretching is than 400 ~ 500% in the said longitudinal stretching step.
7. the aluminize production technology of polypropylene film of high fastness according to claim 2 is characterized in that cross directional stretch is than 850 ~ 950% in the said cross directional stretch step
The aluminize production technology of polypropylene film of high fastness according to claim 2 is characterized in that power density values is 28 ~ 30Wmin/m in the said corona step
2
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CN103042705A (en) * | 2012-12-20 | 2013-04-17 | 温州市华艺激光材料公司 | Cat eye mask manufacturing method |
CN103057137A (en) * | 2012-12-20 | 2013-04-24 | 温州市华艺激光材料公司 | Manufacturing method for glitter film |
CN104647849A (en) * | 2015-01-30 | 2015-05-27 | 安徽松泰包装材料有限公司 | Production method for high-adhesion high-surface-tension CPP aluminum-plating film |
CN105346111A (en) * | 2015-11-23 | 2016-02-24 | 安徽松泰包装材料有限公司 | Production technology of biaxially oriented polypropylene film |
CN105751647A (en) * | 2016-03-17 | 2016-07-13 | 金田集团(桐城)塑业有限公司 | Special film for automatic laminating machine adopting double-sided corona and preparation method of special film |
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CN103042705A (en) * | 2012-12-20 | 2013-04-17 | 温州市华艺激光材料公司 | Cat eye mask manufacturing method |
CN103057137A (en) * | 2012-12-20 | 2013-04-24 | 温州市华艺激光材料公司 | Manufacturing method for glitter film |
CN104647849A (en) * | 2015-01-30 | 2015-05-27 | 安徽松泰包装材料有限公司 | Production method for high-adhesion high-surface-tension CPP aluminum-plating film |
CN105346111A (en) * | 2015-11-23 | 2016-02-24 | 安徽松泰包装材料有限公司 | Production technology of biaxially oriented polypropylene film |
CN105751647A (en) * | 2016-03-17 | 2016-07-13 | 金田集团(桐城)塑业有限公司 | Special film for automatic laminating machine adopting double-sided corona and preparation method of special film |
CN107553941A (en) * | 2016-06-30 | 2018-01-09 | 上海永超新材料科技股份有限公司 | A kind of high-barrier type BOPP metallized films and preparation method thereof |
CN108859464A (en) * | 2018-07-27 | 2018-11-23 | 福融辉实业(福建)有限公司 | A kind of efficient transfer membrane and preparation method thereof |
CN109094158A (en) * | 2018-07-27 | 2018-12-28 | 福融辉实业(福建)有限公司 | A kind of plating plastic-aluminum volume film and preparation method thereof being applicable in environment-friendly water-based glue |
WO2020087849A1 (en) * | 2018-10-29 | 2020-05-07 | 上海若祎新材料科技有限公司 | High melt strength polypropylene thin film composition, thin film and use thereof |
CN109591310A (en) * | 2018-11-29 | 2019-04-09 | 烟台丰福莱薄膜科技有限公司 | A kind of polypropylene of ultra-thin super mirror surface is aluminized base film preparation method |
CN109591310B (en) * | 2018-11-29 | 2021-05-07 | 烟台丰福莱薄膜科技有限公司 | Preparation method of ultrathin super-mirror-surface polypropylene aluminized substrate film |
CN110450491A (en) * | 2019-08-09 | 2019-11-15 | 安徽国风塑业股份有限公司 | A kind of composite packaging high-peeling strength BOPP matt film and preparation method thereof |
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Application publication date: 20121205 |