CN102799710A - Method and system for equipment technology guidance - Google Patents

Method and system for equipment technology guidance Download PDF

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Publication number
CN102799710A
CN102799710A CN2012102069464A CN201210206946A CN102799710A CN 102799710 A CN102799710 A CN 102799710A CN 2012102069464 A CN2012102069464 A CN 2012102069464A CN 201210206946 A CN201210206946 A CN 201210206946A CN 102799710 A CN102799710 A CN 102799710A
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CN
China
Prior art keywords
dismounting
equipment
technology
instructs
video
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Pending
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CN2012102069464A
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Chinese (zh)
Inventor
鲁才略
张可洲
吴燚江
范立权
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NINGBO JINGMA MACHINERY CO Ltd
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NINGBO JINGMA MACHINERY CO Ltd
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Priority to CN2012102069464A priority Critical patent/CN102799710A/en
Publication of CN102799710A publication Critical patent/CN102799710A/en
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Abstract

The invention relates to the technical field of information, in particular to a method and a system for equipment technology guidance for mechanical industrial equipment. The method for equipment technology guidance comprises the following steps of: 1, performing electronic digitization on the equipment according to a disassembly and assembly technology database; 2, establishing a disassembly and assembly technology knowledge base according to the electronic digitized information; and 3, displaying disassembly and assembly technology information of the equipment. Simulation guidance of an equipment disassembly and assembly technology is realized by three-dimensional modeling and 3D rendering technology. Compared with the conventional plane abstracting guidance mode, the invention has the advantages that the method and the system are intuitive and clear and can improve the learning efficiency by more than 30 percent; and by a three-dimensional disassembly and assembly technology simulation guidance mode, accuracy and effectiveness of technology guidance can be ensured, and precious technical experience and abstract technical difficulty are reserved and inherited.

Description

Method and system thereof that equipment and technology instructs
Technical field
The present invention relates to areas of information technology, relate in particular to a kind of method and system thereof that mechanical industry equipment is carried out the equipment and technology guidance.
Background technology
Under country " 12 " planning and the background of system reform, informatization will deepen continuously, and infotech is in the extensive utilization of industry-by-industry and popularize, and bring a revolution, especially mechanical industry industry to traditional guidance mechanism and operational mode; The guidance that relies on the computer information technology that plant equipment is carried out system, science is the trend of era development.It is in order to adapt to informationalized trend, to instruct level, increase work efficiency for the informationization that improves enterprise on the other hand on the one hand that many enterprises introduce the equipment guidance system one after another.At present; Common equipment guidance system is exactly to utilize powerful data storage of computing machine and processing power that information such as capital assets, storage and equipment failure are instructed; The system platform of an electronic reciprocal formula is provided to the user; Solved loaded down with trivial details, the dispersion of working in the equipment guidance, object is complicated, and fault lacks problems such as prediction.
Yet above-mentioned equipment guidance system exists a lot of deficiencies or defective: instruct object extensively and not dark; Main still capital assets, spare and accessory parts, storage etc.; And the equipment and technology guidance and the technological guidance of profound level lacked the corresponding means that instruct; Perhaps some has also related to, but but is difficult to accomplish standardization, standard and accuracy.
Summary of the invention
The technical matters that one, will solve
The objective of the invention is to existing in prior technology the problems referred to above, the spy provides a kind of mechanical industry equipment is carried out method and the system thereof that equipment and technology instructs.
Two, technical scheme
For solving the problems of the technologies described above, present device technological guidance's method, wherein,
Step 1: equipment is carried out electronic digitalizing according to the dismounting technical data library;
Step 2: set up dismounting technical know-how storehouse according to the information behind the electronic digitalizing;
Step 3: the dismounting technical information of presentation device.
As optimization, above-mentioned dismounting technical data library includes the standard techniques handbook data and expertise instructs data, and the said equipment instructs data to carry out electronic digitalizing according to standard techniques handbook data and expertise.
As optimization, above-mentioned steps one also includes the processing of testing of the information behind the electronic digitalizing.
As optimization, above-mentioned dismounting technical know-how storehouse comprises facility information, dismounting technical essential and streaming media video, with the said equipment information, dismounting technical essential and the mutual synchronization association of streaming media video.
The system that equipment and technology instructs wherein, includes
Dismounting technology acquiring unit obtains and includes the standard techniques handbook data and expertise instructs data, forms the dismounting technical data library;
Dismounting fabrication techniques unit is used for the drawing three-dimensional simulation animation and is made into three-dimensional dismounting video;
Knowledge base is set up the unit, is used for above-mentioned dismounting technical data library and the three-dimensional dismounting video structural relation according to equipment is stored;
Dismounting technology display unit is used for the dismounting technical information of presentation device.
Above-mentioned dismounting technology acquiring unit, dismounting fabrication techniques unit, knowledge base set up the unit and dismounting technology display unit connects successively.
As optimization, above-mentioned dismounting fabrication techniques unit includes continuous successively:
The three-dimensional modeling module is carried out three-dimensional modeling according to the dismounting technical data library to equipment;
The video production module on the basis of three-dimensional modeling, designs the also dismounting analog video of making apparatus according to the dismounting technical data library;
The video rendering module carries out 3D with above-mentioned dismounting analog video and plays up processing.
Three, beneficial effect of the present invention
1, through electronization conversion, realized with no paper management, substituted original papery management mode, practiced thrift the waste of 80% timber, be more conducive to environmental protection equipment and technology data, drawing.
2, adopt the IETM technology to realize the equipment and technology management of information has been guaranteed standard, the standardization of each item technical information, be convenient to the inquiry and the management of information, can improve 20% work efficiency.
3, adopt the information self check to handle, make each item technical information more accurately, reliably, rate of accuracy reached to 99%.
4, the mode of " picture and text combine, bidirectional inquiry " makes each item information more directly perceived, can avoid effectively the obscuring of similar zero accessory, and effect reaches 100%.
5, through three-dimensional modeling, 3D plays up the simulation of technological realization equipment dismounting technology and instructs, and compares with the mode that instructs that original plane is abstract, and is more directly perceived, clear, can improve the learning efficiency more than 30%.
6, the mode that instructs of three-dimensional dismounting technical modelling can be guaranteed technological guidance's accuracy, validity, makes that valuable technical experience, abstract technological difficulties are able to keep, succession.
7, total system is carried out the management of science, system with loaded down with trivial details technical information, and abstract technical process is carried out intuitive and accurate displaying, has accomplished standardization, standard and accuracy that original technology is difficult to accomplish.
Description of drawings
Fig. 1 is the method flow diagram of the embodiment of the invention one;
Fig. 2 is the line frame graph of present device technological guidance's system;
Fig. 3 is the module map of dismounting fabrication techniques unit.
Embodiment
Method and system thereof to the present device technological guidance is described further below in conjunction with accompanying drawing:
Embodiment one: as shown in Figure 1, present device technological guidance's method, wherein,
Step 1: equipment is carried out electronic digitalizing according to the dismounting technical data library; Experience through requirement of standard techniques handbook and expert instructs the dismounting technical requirement of obtaining equipment; Above-mentioned standard techniques handbook requires and expert's experience guidance is a kind of data of electronization; Deposit in the system, the user in advance just the standard techniques handbook require to be entered in the system with expert's experience guidance, as the foundation of post-production reference;
Step 2: set up dismounting technical know-how storehouse according to the information behind the electronic digitalizing; Above-mentioned electronic digitalizing is the three-dimensional model according to the information requirements making apparatus of dismounting technical data library and portion cover, through the three-dimensional model made and cooperate detailed text description to set up dismounting technical know-how storehouse; Set up 3 D animation simulation through three-dimensional model and can realize complicated dismounting technology, the particularly technical essential in some disassembly processes, warning etc. intuitively; Dismounting technical know-how storehouse can be a various ways, separates the 3 D video of the literal note of mediating a settlement such as band, does not have the 3 D video of explaining orally but the literal note being arranged, and does not have and separates the 3 D video of literal note of mediating a settlement, but be furnished with detailed text description
Step 3: the dismounting technical information of presentation device.Can show the user to see the dismounting technical information through methods such as 3 D video, text descriptions, no matter it is to be noted which kind of mode, all require and expertise is showed according to the standard techniques handbook.
Above-mentioned dismounting technical data library includes the standard techniques handbook data and expertise instructs data, and the said equipment instructs data to carry out electronic digitalizing according to standard techniques handbook data and expertise; Above-mentioned steps one also includes the processing of testing of the information behind the electronic digitalizing; Above-mentioned dismounting technical know-how storehouse comprises facility information, dismounting technical essential and streaming media video, with the said equipment information, dismounting technical essential and the mutual synchronization association of streaming media video.
It is whether standard compliant disassembly process of the synthetic 3 D video of check that above-mentioned check is handled, if meet, then gets into next step, otherwise, then return and remodify making.
Present embodiment makes and can show intuitively and guidance the dismounting technology of equipment.Because the embodiment of the invention instructs at equipment and technology and has introduced 3 D animation simulation in the module, plays up technology, can make the simulation guidance of dismounting technology more directly perceived, clear, guarantee technological guidance's accuracy and validity.
The system that equipment and technology instructs wherein, includes
Dismounting technology acquiring unit obtains and includes the standard techniques handbook data and expertise instructs data, forms the dismounting technical data library; In addition, dismounting technology acquiring unit also can be according to user's entry information, for example; General assembly drawing according to atlas data make equipment;
Dismounting fabrication techniques unit is used for the drawing three-dimensional simulation animation and is made into three-dimensional dismounting video;
Knowledge base is set up the unit, is used for above-mentioned dismounting technical data library and the three-dimensional dismounting video structural relation according to equipment is stored;
Dismounting technology display unit is used for the dismounting technical information of presentation device.
Above-mentioned dismounting technology acquiring unit, dismounting fabrication techniques unit, knowledge base set up the unit and dismounting technology display unit connects successively.
Said dismounting fabrication techniques unit includes continuous successively:
The three-dimensional modeling module is carried out three-dimensional modeling according to the dismounting technical data library to equipment;
The video production module on the basis of three-dimensional modeling, designs the also dismounting analog video of making apparatus according to the dismounting technical data library;
The video rendering module carries out 3D with said dismounting analog video and plays up processing.
Its concrete step has:
Equipment is carried out electronic digitalizing according to the dismounting technical requirement:
The first step: according to the three-dimensional general assembly drawing of atlas data make equipment, in the process of making apparatus general assembly drawing, making according to the requirement in the dismounting technical data library, is satisfactory with the general assembly drawing of guaranteeing to complete;
Second step: on the general assembly drawing basis,, be made into assembling sequence animation in conjunction with expert's experience guidance;
The 3rd step: whether the synthetic animation of check standard compliant disassembly process, if meet, then gets into next step, otherwise, then returned for second step, remodify making;
The 4th step: cooperate detailed technical essential explanation, be made into three-dimensional dismounting video;
The 5th step: adopt further render video of Maya three-dimensional cartoon technology.
Set up dismounting technical know-how storehouse:
The first step: be divided into different classes of knowledge base subclass according to device type, type;
Second step: the converting video form is uploaded to database by structural relation;
The 3rd step: the video in the database is with the stores of stream media technology;
The 4th step: facility information, dismounting technical essential and video are associated, form complete dismounting technical know-how storehouse.
Dismounting technical information through equipment management system platform presentation device:
The first step: select device type, type, or directly import piece number, retrieve associated components, obtain the details of parts;
Second step: instruct for the user provides the dismounting of parts and the standardization simulation of package technique, comprise 3 D video and text description.
The above only is a preferred implementation of the present invention; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from know-why of the present invention; Can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.

Claims (6)

1. the method that instructs of an equipment and technology is characterized in that:
Step 1: equipment is carried out electronic digitalizing according to the dismounting technical data library;
Step 2: set up dismounting technical know-how storehouse according to the information behind the electronic digitalizing;
Step 3: the dismounting technical information of presentation device.
2. the method that equipment and technology according to claim 1 instructs; It is characterized in that: said dismounting technical data library includes the standard techniques handbook data and expertise instructs data, and said equipment instructs data to carry out electronic digitalizing according to standard techniques handbook data and expertise.
3. the method that equipment and technology according to claim 2 instructs is characterized in that: said step 1 also includes the processing of testing of the information behind the electronic digitalizing.
4. the method that equipment and technology according to claim 1 instructs; It is characterized in that: said dismounting technical know-how storehouse comprises facility information, dismounting technical essential and streaming media video, with said facility information, dismounting technical essential and the mutual synchronization association of streaming media video.
5. the system that equipment and technology instructs is characterized in that: include
Dismounting technology acquiring unit obtains and includes the standard techniques handbook data and expertise instructs data, forms the dismounting technical data library;
Dismounting fabrication techniques unit is used for the drawing three-dimensional simulation animation and is made into three-dimensional dismounting video;
Knowledge base is set up the unit, is used for said dismounting technical data library and the three-dimensional dismounting video structural relation according to equipment is stored;
Dismounting technology display unit is used for the dismounting technical information of presentation device.
Said dismounting technology acquiring unit, dismounting fabrication techniques unit, knowledge base set up the unit and dismounting technology display unit connects successively.
6. the system that equipment and technology according to claim 5 instructs is characterized in that: said dismounting fabrication techniques unit includes continuous successively:
The three-dimensional modeling module is carried out three-dimensional modeling according to the dismounting technical data library to equipment;
The video production module on the basis of three-dimensional modeling, designs the also dismounting analog video of making apparatus according to the dismounting technical data library;
The video rendering module carries out 3D with said dismounting analog video and plays up processing.
CN2012102069464A 2012-06-19 2012-06-19 Method and system for equipment technology guidance Pending CN102799710A (en)

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Application Number Priority Date Filing Date Title
CN2012102069464A CN102799710A (en) 2012-06-19 2012-06-19 Method and system for equipment technology guidance

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103544723A (en) * 2013-07-12 2014-01-29 国家电网公司 Manufacturing method of hot-line work technical training distributing line part 3D (three-dimensional) teaching video
CN103678625A (en) * 2013-12-18 2014-03-26 北京航天测控技术有限公司 Method and device for transforming interactive electronic technical manual data
CN107924575A (en) * 2015-08-20 2018-04-17 微软技术许可有限责任公司 The asynchronous 3D annotations of video sequence
CN110097632A (en) * 2019-04-10 2019-08-06 红云红河烟草(集团)有限责任公司 Assembly part dismounting and displaying method and device
CN111626234A (en) * 2020-05-29 2020-09-04 江苏中车数字科技有限公司 Implementation method of intelligent manufacturing system platform

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101661493A (en) * 2009-07-29 2010-03-03 中国人民解放军海军航空工程学院 Interactive electronic technical manual browsing system
CN201540571U (en) * 2009-07-29 2010-08-04 中国人民解放军海军航空工程学院 Interactive electronic technical manual exploring system
CN102360535A (en) * 2011-10-26 2012-02-22 河海大学常州校区 Three-dimensional visual simulation training system and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101661493A (en) * 2009-07-29 2010-03-03 中国人民解放军海军航空工程学院 Interactive electronic technical manual browsing system
CN201540571U (en) * 2009-07-29 2010-08-04 中国人民解放军海军航空工程学院 Interactive electronic technical manual exploring system
CN102360535A (en) * 2011-10-26 2012-02-22 河海大学常州校区 Three-dimensional visual simulation training system and method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103544723A (en) * 2013-07-12 2014-01-29 国家电网公司 Manufacturing method of hot-line work technical training distributing line part 3D (three-dimensional) teaching video
CN103544723B (en) * 2013-07-12 2016-12-07 国家电网公司 The manufacture method of livewire work technical training distribution line part 3D teaching class sheet
CN103678625A (en) * 2013-12-18 2014-03-26 北京航天测控技术有限公司 Method and device for transforming interactive electronic technical manual data
CN107924575A (en) * 2015-08-20 2018-04-17 微软技术许可有限责任公司 The asynchronous 3D annotations of video sequence
CN110097632A (en) * 2019-04-10 2019-08-06 红云红河烟草(集团)有限责任公司 Assembly part dismounting and displaying method and device
CN111626234A (en) * 2020-05-29 2020-09-04 江苏中车数字科技有限公司 Implementation method of intelligent manufacturing system platform

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Application publication date: 20121128