CN102794643B - pull type clutch cover assembly assembling device and assembling method - Google Patents

pull type clutch cover assembly assembling device and assembling method Download PDF

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Publication number
CN102794643B
CN102794643B CN201210304667.1A CN201210304667A CN102794643B CN 102794643 B CN102794643 B CN 102794643B CN 201210304667 A CN201210304667 A CN 201210304667A CN 102794643 B CN102794643 B CN 102794643B
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China
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assembly
top board
assembling
platen
cylinder mechanism
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CN102794643A (en
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伍彩霞
张飚
吴天生
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GUILIN FUDA CO Ltd
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GUILIN FUDA CO Ltd
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Abstract

The invention discloses a pull type clutch cover assembly assembling device and an assembling method. The device is structured as follows: an air cylinder mechanism is vertically arranged below a work platform; the air cylinder mechanism is connected with a stigma flange which is arranged on a transmission plate and used for pushing; an ejector pin with guide function is arranged on the transmission plate; the ejector pin is matched with a guide sleeve which is assembled on the work platform and a corresponding guide hole of an assembling template, so that the stigma flange and the ejector pin on the transmission plate carry out ejection actions together under the driving of the air cylinder mechanism; and a pressing plate which is matched with the mechanism is arranged above the work platform. During the assembly, a cover assembly component is assembled on the assembling template according to assembling requirements and the air cylinder mechanism pushes the stigma flange and the ejector pin to overcome the elastic force of a cover assembly diaphragm spring so that the connection surfaces of a cover assembly transmission blade component and the pressing plate in assembly are clingy planes and then a fastening bolt can be completely screwed. The assembling device and assembling method provided by the invention are capable of effectively solving the problem of assembling quality in assembly of the cover assembly component in the prior art.

Description

Pull type clutch cap assembly assembling device and assembly method
Technical field
The present invention relates to the erector of automobile clutch, especially a kind of assembling device for automobile pull type clutch cap assembly.The invention still further relates to the assembly method of this automobile pull type clutch cap assembly assembling device.
Background technology
In the past, automobile pull type clutch cap assembly is in the time of assembling, common way be by cap assembly need assembling parts, as platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on a mounting plate, then manually tighten their fastening bolt and complete assembly working, but the technical problem that this assembling process exists is, in tightening bolt, cap assembly can together rotate along with the moment that tightens bolt, now, diaphragm spring in assembly is in free state, platen tooth top under it is in the time heading on diaphragm spring, diaphragm spring in free state is inclined with respect to other assembly, this inclination is also by support ring, lid driver blade assembly is risen, cause lid, there is a larger interval in the bolt joint face between driver blade assembly and platen, as there is no external force to exert pressure to overcome the elastic force of diaphragm spring, allow the joint face covering between driver blade assembly and platen be the plane of being mutually close to, still inclined at diaphragm spring, in the larger situation in joint face gap, carry out bolted operation, the not only number of active coils deficiency of the actual screw-in of bolt platen, also make bolt tighten completely, make the fastening surface of the each inter-module of cap assembly have not exclusively fastening problem, this situation does not meet assembly technology requirement, it can produce considerable influence to the assembly quality of cap assembly.For addressing the above problem, the assembler of some enterprises takes the mode of weight gland or hand to assemble, but because dynamics is difficult to grasp or insufficient pressure, the problems referred to above are also unresolved, and these modes also exist labour intensity large, and efficiency is lower, assembly quality is difficult to the problem ensureing.
As the clutch cover and plate assembly assembling vehicle with above-mentioned assembling, automobile, diaphragm spring can be inhomogeneous stressed because of the effect of vibration and clutch pedal under steam, this insecure bolt connects and may will cause part toner screw, cause that cap assembly lost efficacy, not only affect the service life of clutch cover and plate assembly, also can cause traffic safety hidden danger, be therefore the technical problem that needs solution in clutch cover and plate assembly assembling.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of pull type clutch cap assembly assembling device, this device is a kind of operating platform with cylinder mechanism, can not only effectively solve the problems referred to above that exist in the assembling of automobile pull type clutch cap assembly, and working stability is reliable, can make cap assembly assembly quality and efficiency of assembling greatly improve.In addition another technical problem that will solve of the present invention is the assembly method that proposes a kind of pull type clutch cap assembly.
For solving the problems of the technologies described above, the present invention adopts with the assembling device of cylinder or hydraulic mechanism, is overcome the elastic force of cap assembly diaphragm spring by cylinder mechanism, and making lid driver blade assembly in assembling and the joint face between platen is the plane of being mutually close to.This device mainly comprises the members such as operating desk, cylinder mechanism, cylinder mounting plate, column cap flange, driver plate, platen push rod, top board, top board pillar and assembly template, in the middle of described operating desk, below one flexible mouthful, cylinder mounting plate and driver plate are set, wherein cylinder mechanism described in the unsettled at right angle setting of cylinder mounting plate, on driver plate, fixedly mount described column cap flange and platen push rod, cylinder mounting plate is connected with operating desk with double threaded screw, and the pneumatic column cap of cylinder mechanism is connected and fixed with column cap flange lower end.Assembly template in operating table surface installing for cap assembly assembly assembling, has the round mouth corresponding with in operating desk flexible mouthful in this assembly template, and the center line of cylinder mechanism and column cap flange and assembly template center are on same center line.
On driver plate of the present invention, fixedly mount symmetrically the platen push rod of some tape guide functions, this push rod coordinates with corresponding guide hole on the guide pin bushing assembling on operating desk and assembly template, drive and make column cap flange and platen push rod by technological requirement by cylinder mechanism, diaphragm spring to cap assembly and platen carry out pushing tow action simultaneously respectively, make cap assembly assembly be fastenedly connected face and meet the requirements.
For coordinating said mechanism, top board for cap assembly assembling is housed in operating desk upper end, top board one end is connected with a portable stanchion being contained on operating desk movably, the other end is nearby equipped with the support roller of top board, top board is centered by column cap, on operating desk, can do the swing of certain angle by roller, when top board is put cap assembly assembly working position, by the locking of locking post friction top assembly assembly end face
Joint face between a lid driver blade assembly and platen pushes in the process of the plane for being mutually close to, pull type clutch cap assembly assembly method of the present invention comprises following step: by cap assembly need assembling parts, comprise that platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on the assembly template of assembling device of the present invention; Then the top board of cap assembly assembling device is put to operating position, it is close to and covers driver blade assembly upper surface locking; Start cylinder mechanism, make the up pushing diaphragm spring of push rod and platen on top board and the driver plate of device column cap flange, make diaphragm spring transfer to compacted horizontally by skewed under the effect of top board and platen tooth top, make the joint face of platen and lid driver blade inter-module also because above-mentioned compression is close to mutually simultaneously; The problem whether inspection cover assembly has the matching requirements of not meeting to readjust under impaction state, normal and tighten the fastening bolt of platen and lid driver blade inter-module meet technological requirement in the situation that in assembly, withdraw from afterwards the active force of cylinder mechanism and arrange top board, completing the assembling of cap assembly.
It is relatively simple that the present invention has structure, convenient to operation, and the feature that assembly quality is good, efficiency is high of clutch cover and plate assembly, and can effectively reducing labor intensity is equipped with important function and practical value to automobile pull type clutch cap assembly.
Brief description of the drawings
Below in conjunction with drawings and embodiments, the present invention is described in further detail.
Fig. 1 is automobile pull type clutch cap assembly diaphragm spring cutaway view in free state in the time of assembly;
Positive view when Fig. 2 is automobile pull type clutch cap assembly assembling device work of the present invention.
Detailed description of the invention
According to the assembling device of the automobile pull type clutch cap assembly shown in Fig. 2, this device is mainly by operating desk 10, cylinder mechanism 1, cylinder mounting plate 2, column cap flange 4, , driver plate 6, platen push rod 7, the member compositions such as top board 12 and assembly template 9, described cylinder mounting plate 2 is set below operating desk 10, these cylinder mounting plate 2 unsettled at right angle setting one cylinder mechanisms 1 in below, cylinder mounting plate 2 uses double threaded screw 3 to be connected with operating desk 10, the pneumatic column cap of cylinder mechanism 1 is connected with column cap flange 4 lower ends that are fixedly mounted on driver plate 6, be fixedly mounted with the top board 5 of diaphragm spring 20 in the upper end of column cap flange 4.Assemble in assembling device for convenience of cap assembly assembly, on operating desk 10, installing is for the assembly template 9 of cap assembly assembly assembling, in the middle of operating desk 10, offer the flexible mouth 11 of column cap flange 4 and top board 5, assembly template 9 has the round mouth matching with it, in the present invention, the center line of cylinder mechanism 1 and column cap flange 4 and assembly template 9 centers are on same center line.
Some platen push rods 7 with guide function are installed symmetrically on driver plate 6, and the guide pin bushing 8 that assembling coordinates with platen push rod 7 on operating desk 10, on assembly template 9, have the guide hole corresponding with guide pin bushing 8 and platen push rod 7, the platen push rod 7 on driver plate 6 is by guide pin bushing 8 and guide hole and column cap flange 4 together makes pushing tow by cylinder mechanism 1 driving and reply is moved.For limiting the stroke of driver plate 6, on driver plate 6, be provided with limited post 17.
In operating desk 10 upper ends, the rectangle top board 12 for friction top assembly assembly is installed, top board 12 one end are connected with the support column 13 being contained on operating desk 10 with movable fit system, top board 12 other ends are with locking notch 15 and support roller 16, top board 12 is centered by support column 13, on operating desk 10, do the swing of about 90 ° by roller 16, when top board 12 pendulum arrive operating position, notch 15 snaps in the locking post 14 on operating desk 10 and is locked, and is also provided with the stop bit post 18 of top board 12 on operating desk 10.
For the diaphragm spring of the clutch cover and plate assembly shown in Fig. 1 20 is changed into open and flat shape by inclination shape, the joint face that makes to cover between driver blade assembly 21 and platen 19 is the plane of being mutually close to, meet the technological requirement of bolted, pull type clutch cap assembly assembly method of the present invention comprises following step: by cap assembly need assembling parts, as platen 19, diaphragm spring 20, support ring, lid driver blade assembly 21, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on the assembly template 9 of assembling device of the present invention; Then the top board of cap assembly assembling device 12 is put to operating position, it is close to and covers driver blade assembly 21 upper surfaces locking; Start the cylinder mechanism 1 under assembling device, make the up pushing diaphragm spring 20 of platen push rod 7 and platen 19 on top board 5 and the driver plate 6 of column cap flange 4, make diaphragm spring 20 transfer to compacted horizontally by skewed under the effect of top board 7 and platen 19 tooth tops, make bolt joint face between platen 19 and lid driver blade assembly 21 also because above-mentioned compression is close to mutually simultaneously; The problem whether inspection cover assembly has the matching requirements of not meeting to readjust under impaction state, normal and tighten one by one the connection fastening bolt 22 between platen 19 and lid driver blade assembly 21 meet fastening technological requirement in the situation that in assembly, withdraw from afterwards the active force of cylinder mechanism 1 and arrange top board 12, taking out cap assembly.

Claims (2)

1. a pull type clutch cap assembly assembling device, it comprises the members such as operating desk, cylinder mechanism, column cap flange, platen push rod, top board, it is characterized in that:
In the middle of described operating desk, one flexible mouthful of below is provided with cylinder mounting plate and driver plate, wherein cylinder mechanism described in the unsettled at right angle setting of cylinder mounting plate, on driver plate, fixedly mount described column cap flange and platen push rod, cylinder mounting plate is connected with operating desk with double threaded screw, and the pneumatic column cap of cylinder mechanism is fixedly connected with column cap flange lower end ;the assembly template of cap assembly assembly is housed in operating table surface, in this assembly template, has and the flexible mouthful corresponding round mouth of operating desk, and the center line of cylinder mechanism and column cap flange and assembly template center are on same center line;
Rectangle top board for friction top assembly assembly is housed above operating desk, top board one end is connected with the support column being contained on operating desk to move fit system, the top board other end is with locking notch and support roller, top board is centered by portable stanchion, on operating desk, do the swing of about 90 ° by support roller, when top board is put operating position, notch snaps in the locking post on operating desk and is locked;
Some platen push rods with guide function are installed on described driver plate symmetrically, on operating desk, be equipped with the guide pin bushing coordinating with platen push rod, on assembly template, have the guide hole corresponding with guide pin bushing and platen push rod, the platen push rod on driver plate is by guide pin bushing and guide hole and column cap flange together makes pushing tow by cylinder mechanism driving and reply is moved;
Driver plate is provided with limited post, and operating desk is provided with the stop bit post of top board, and column cap flange upper end is fixed with the top board of diaphragm spring.
2. the assembly method of the pull type clutch cap assembly assembling device described in a right to use requirement 1, it is characterized in that: by cap assembly need assembling parts, comprise that platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on the assembly template of assembling device of the present invention; Then the top board of cap assembly assembling device is put to operating position, it is close to and covers driver blade assembly upper surface locking; Start cylinder mechanism, make the up pushing diaphragm spring of platen push rod and platen on top board and the driver plate of column cap flange, make diaphragm spring transfer to compacted horizontally by skewed under the effect of top board and platen tooth top, make the joint face of platen and lid driver blade inter-module also because above-mentioned compression is close to mutually simultaneously; The problem whether inspection cover assembly has the matching requirements of not meeting to readjust under impaction state, normal and tighten the fastening bolt of platen and lid driver blade inter-module meet technological requirement in the situation that in assembly, withdraw from afterwards the active force of cylinder mechanism and arrange top board, completing cap assembly assembling.
CN201210304667.1A 2012-08-24 2012-08-24 pull type clutch cover assembly assembling device and assembling method Active CN102794643B (en)

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CN102794643B true CN102794643B (en) 2014-10-15

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CN107275136B (en) * 2017-08-18 2019-05-31 宁波市狮山管业有限公司 A kind of knob assembly bench
CN108169806A (en) * 2017-12-20 2018-06-15 桂林福达股份有限公司 A kind of clutch cover and plate assembly assembly method using vision detection technology
CN108067870B (en) * 2017-12-25 2019-04-30 重庆厚朴开物科技有限公司 A kind of equipment for assembling clutch assembly
CN109228467B (en) * 2018-10-30 2021-04-23 麻城市大恒汽车零部件股份有限公司 Diaphragm spring forced-pressing treatment system
CN110116895B (en) * 2019-06-18 2023-10-10 苏州领瑞源智能科技有限公司 Vertical positioning and overturning device for clutch
CN110465588A (en) * 2019-07-26 2019-11-19 桂林福达股份有限公司 A kind of more tongue piece fixture for forming of flip-over type Rouno Cormer Pregrinding Wheel and its application method

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Publication number Priority date Publication date Assignee Title
DE2647703A1 (en) * 1975-10-22 1977-04-28 Automotive Prod Co Ltd METHOD AND DEVICE FOR ASSEMBLING FRICTION COUPLINGS
GB2226372A (en) * 1988-12-15 1990-06-27 Luk Lamellen & Kupplungsbau Assembly process for the clutch and clutch disc in motor vehicles and apparatus for carrying out the process
JPH0332433A (en) * 1989-06-27 1991-02-13 Atsugi Unisia Corp Manufacturing device for clutch cover assembly
WO1995013484A1 (en) * 1993-11-08 1995-05-18 Valeo Method of assembling a clutch mechanism comprising a diaphragm and return hooks
CN2630027Y (en) * 2003-06-30 2004-08-04 湖北三环离合器有限公司 Automatic centring assembling mould for diaphragm spring clutch
CN2695144Y (en) * 2004-05-25 2005-04-27 湖北三环离合器有限公司 Disphragm spring clutch anti-deformed riveting mould
CN201443572U (en) * 2009-07-18 2010-04-28 青岛丰宝汽车离合器有限公司 Clutch cover assembly
CN201760551U (en) * 2010-09-15 2011-03-16 长春一东离合器股份有限公司 Positioning disc used for riveting connection forming by assembling clutch cover assembly
CN202763436U (en) * 2012-08-24 2013-03-06 桂林福达股份有限公司 Pull-type clutch cover assembly assembling device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2647703A1 (en) * 1975-10-22 1977-04-28 Automotive Prod Co Ltd METHOD AND DEVICE FOR ASSEMBLING FRICTION COUPLINGS
GB2226372A (en) * 1988-12-15 1990-06-27 Luk Lamellen & Kupplungsbau Assembly process for the clutch and clutch disc in motor vehicles and apparatus for carrying out the process
JPH0332433A (en) * 1989-06-27 1991-02-13 Atsugi Unisia Corp Manufacturing device for clutch cover assembly
WO1995013484A1 (en) * 1993-11-08 1995-05-18 Valeo Method of assembling a clutch mechanism comprising a diaphragm and return hooks
CN2630027Y (en) * 2003-06-30 2004-08-04 湖北三环离合器有限公司 Automatic centring assembling mould for diaphragm spring clutch
CN2695144Y (en) * 2004-05-25 2005-04-27 湖北三环离合器有限公司 Disphragm spring clutch anti-deformed riveting mould
CN201443572U (en) * 2009-07-18 2010-04-28 青岛丰宝汽车离合器有限公司 Clutch cover assembly
CN201760551U (en) * 2010-09-15 2011-03-16 长春一东离合器股份有限公司 Positioning disc used for riveting connection forming by assembling clutch cover assembly
CN202763436U (en) * 2012-08-24 2013-03-06 桂林福达股份有限公司 Pull-type clutch cover assembly assembling device

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