CN102794643A - Pull type clutch cover assembly assembling device and assembling method - Google Patents
Pull type clutch cover assembly assembling device and assembling method Download PDFInfo
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- CN102794643A CN102794643A CN2012103046671A CN201210304667A CN102794643A CN 102794643 A CN102794643 A CN 102794643A CN 2012103046671 A CN2012103046671 A CN 2012103046671A CN 201210304667 A CN201210304667 A CN 201210304667A CN 102794643 A CN102794643 A CN 102794643A
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Abstract
The invention discloses a pull type clutch cover assembly assembling device and an assembling method. The device is structured as follows: an air cylinder mechanism is vertically arranged below a work platform; the air cylinder mechanism is connected with a stigma flange which is arranged on a transmission plate and used for pushing; an ejector pin with guide function is arranged on the transmission plate; the ejector pin is matched with a guide sleeve which is assembled on the work platform and a corresponding guide hole of an assembling template, so that the stigma flange and the ejector pin on the transmission plate carry out ejection actions together under the driving of the air cylinder mechanism; and a pressing plate which is matched with the mechanism is arranged above the work platform. During the assembly, a cover assembly component is assembled on the assembling template according to assembling requirements and the air cylinder mechanism pushes the stigma flange and the ejector pin to overcome the elastic force of a cover assembly diaphragm spring so that the connection surfaces of a cover assembly transmission blade component and the pressing plate in assembly are clingy planes and then a fastening bolt can be completely screwed. The assembling device and assembling method provided by the invention are capable of effectively solving the problem of assembling quality in assembly of the cover assembly component in the prior art.
Description
Technical field
The present invention relates to the erector of automobile clutch, especially a kind of assembling device that is used for automobile pull type clutch cap assembly.The invention still further relates to the assembly method of this automobile pull type clutch cap assembly assembling device.
Background technology
In the past, automobile pull type clutch cap assembly was when assembling, and common way is the parts that cap assembly is remained to be assembled; On a mounting plate, carry out assembly like platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. successively by assemble sequence and requirement, manually tighten their fastening bolt then and accomplish assembly working, but the technical problem that this assembling process exists is; When tightening bolt, cap assembly can together rotate along with the moment that tightens bolt, at this moment; Diaphragm spring in the assembly is in free state; Platen tooth top under it is when heading on diaphragm spring, and the diaphragm spring that is in free state is inclined with respect to other assembly, and this inclination is also risen support ring, lid driver blade assembly; Cause the bolt joint face between lid, driver blade assembly and the platen to have a bigger interval; As do not have external force to exert pressure to overcome the elastic force of diaphragm spring, and let and cover the plane of joint face between driver blade assembly and the platen for being close to each other, still inclined at diaphragm spring; Carry out the bolted operation under the bigger situation in joint face gap; Not only the number of active coils of the actual screw-in of bolt platen is not enough, and bolt can't be tightened fully, makes fastening of each inter-module of cap assembly to have not exclusively fastening problem; This situation does not meet the assembly technology requirement, and it can produce considerable influence to the assembly quality of cap assembly.For addressing the above problem, the assembler of some enterprises takes the mode of weight gland or hand to assemble, but because dynamics is difficult to grasp or insufficient pressure; The problems referred to above are also unresolved; And these modes also exist labour intensity big, and efficient is lower, the problem that assembly quality is difficult to guarantee.
Diaphragm spring can be inhomogeneous stressed because of the effect of vibration and clutch pedal under steam like clutch cover and plate assembly assembling vehicle, automobile with above-mentioned assembling; This insecure bolt connects maybe be with causing the part toner screw; Cause that cap assembly lost efficacy; Not only influencing the service life of clutch cover and plate assembly, also can cause traffic safety hidden danger, therefore is the technical problem that needs solution in the clutch cover and plate assembly assembling.
Summary of the invention
The technical problem that the present invention will solve is to provide a kind of pull type clutch cap assembly assembling device; This device is a kind of operating platform that has cylinder mechanism; Can not only effectively solve the problems referred to above that exist in the assembling of automobile pull type clutch cap assembly; And working stability is reliable, and cap assembly assembly quality and efficiency of assembling are greatly improved.Another technical problem that will solve of the present invention is the assembly method that proposes a kind of pull type clutch cap assembly in addition.
For solving the problems of the technologies described above, the present invention adopts the assembling device that has cylinder or hydraulic mechanism, overcomes the elastic force of cap assembly diaphragm spring by cylinder mechanism, makes lid driver blade assembly and the plane of the joint face between the platen for being close to each other in the assembling.This device mainly comprises members such as operating desk, cylinder mechanism, cylinder mounting plate, column cap flange, driver plate, platen push rod, top board, top board pillar and assembly template; Below in the middle of the said operating desk one flexible mouthful, cylinder mounting plate and driver plate are set; The said cylinder mechanism of the unsettled vertical installation of cylinder mounting plate wherein; Said column cap flange of fixed installation and platen push rod on the driver plate; Cylinder mounting plate is connected with operating desk with double threaded screw, and the pneumatic column cap of cylinder mechanism then is connected fixing with column cap flange lower end.Be used for the assembly template of cap assembly assembly assembling in operating table surface installing, have in this assembly template with operating desk in flexible mouthful of corresponding round mouth, and the center line of cylinder mechanism and column cap flange and assembly template center are on same center line.
Fixedly mount the platen push rod of some tape guide functions on the driver plate of the present invention symmetrically; Corresponding guide hole cooperates on guide pin bushing that assembles on this push rod and the operating desk and the assembly template; Make column cap flange and platen push rod by technological requirement by the cylinder mechanism driving; Diaphragm spring and platen to cap assembly carries out the pushing tow action simultaneously respectively, and the cap assembly assembly face of being fastenedly connected is met the requirements.
For cooperating said mechanism; The top board that is used for the cap assembly assembling is housed in operating desk upper end, and top board one end is connected with the portable stanchion that is contained on the operating desk movably, and the support roller of top board is housed near the other end; Top board is the center with the column cap; On operating desk, can do the swing of certain angle through roller, when top board is put cap assembly assembly working position, by locking of locking post and friction top assembly assembly end face
Joint face between a lid driver blade assembly and platen pushes in the process for the plane of being close to each other; Pull type clutch cap assembly assembly method of the present invention comprises following step: with the parts that cap assembly remained to be assembled, comprise that platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on the assembly template of assembling device of the present invention; Then the top board of cap assembly assembling device is put the operating position, it is close to covers driver blade assembly upper surface and locking; Start cylinder mechanism; Make top board and the up pushing diaphragm spring of the push rod on the driver plate and the platen of device column cap flange; Make diaphragm spring under the effect of top board and platen tooth top, transfer to compacted horizontally, the platen and the joint face of lid driver blade inter-module also are close to because of above-mentioned compression each other by skewed; The problem whether the inspection cover assembly has the matching requirements of not meeting to readjust under impaction state; Under the situation of the normal also according with process requirements of assembly, tighten the fastening bolt of platen and lid driver blade inter-module; Withdraw from the active force of cylinder mechanism afterwards and arrange top board, accomplish the assembling of cap assembly.
It is simple relatively that the present invention has structure, convenient to operation, and characteristics that the assembly quality of clutch cover and plate assembly is good, efficient is high, and can effectively reducing labor intensity are equipped with important function and practical value to automobile pull type clutch cap assembly.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further explain.
Fig. 1 is the cutaway view that automobile pull type clutch cap assembly diaphragm spring when assembly is in free state;
Positive view when Fig. 2 is automobile pull type clutch cap assembly assembling device of the present invention work.
The specific embodiment
Assembling device according to automobile pull type clutch cap assembly shown in Figure 2; This device mainly by operating desk 10, cylinder mechanism 1, cylinder mounting plate 2, column cap flange 4,, members such as driver plate 6, platen push rod 7, top board 12 and assembly template 9 form; Described cylinder mounting plate 2 is set below operating desk 10; Unsettled vertical installation one cylinder mechanism 1 in these cylinder mounting plate 2 belows; Cylinder mounting plate 2 uses double threaded screws 3 to be connected with operating desk 10, and the pneumatic column cap of cylinder mechanism 1 is connected with column cap flange 4 lower ends on being fixedly mounted on driver plate 6, installs the top board 5 of diaphragm spring 20 in the upper end of column cap flange 4.For convenient cap assembly assembly is assembled in assembling device; Installing is used for the assembly template 9 of cap assembly assembly assembling on operating desk 10; Offer the flexible mouth 11 of column cap flange 4 and top board 5 in the middle of the operating desk 10; Assembly template 9 has the round mouth that matches with it, and in the present invention, the center line of cylinder mechanism 1 and column cap flange 4 and assembly template 9 centers are on same center line.
Some platen push rods 7 with guide function are installed on driver plate 6 symmetrically; And the guide pin bushing 8 that assembling cooperates with platen push rod 7 on operating desk 10; Have the guide hole corresponding with guide pin bushing 8 and platen push rod 7 on the assembly template 9, the platen push rod 7 on the driver plate 6 is together driven by cylinder mechanism 1 through guide pin bushing 8 and guide hole and column cap flange 4 and makes pushing tow and move with answer.For limiting the stroke of driver plate 6, on driver plate 6, be provided with limited post 17.
The rectangle top board 12 that is used for friction top assembly assembly is installed in operating desk 10 upper ends; Top board 12 1 ends are connected with a support column 13 on being contained in operating desk 10 with movable fit system; Top board 12 other ends then have locking notch 15 and support roller 16; Top board 12 is the center with support column 13, on operating desk 10, does about 90 ° swing through roller 16, when top board 12 is put the operating position; Notch 15 snaps in the locking post 14 on the operating desk 10 and is locked, and also is provided with the stop bit post 18 of top board 12 on the operating desk 10.
For the diaphragm spring 20 with clutch cover and plate assembly shown in Figure 1 changes into open and flat shape by inclination shape; Make the plane of joint face of covering between driver blade assembly 21 and the platen 19 for being close to each other; Satisfy the technological requirement of bolted; Pull type clutch cap assembly assembly method of the present invention comprises following step: with the parts that cap assembly remained to be assembled, on the assembly template 9 of assembling device of the present invention, carry out assembly like platen 19, diaphragm spring 20, support ring, lid driver blade assembly 21, spacer and spring washer etc. successively by assemble sequence and requirement; Then the top board 12 of cap assembly assembling device is put the operating position, it is close to covers driver blade assembly 21 upper surfaces and locking; Start the cylinder mechanism 1 under the assembling device; Make the top board 5 and the 7 up pushing diaphragm springs 20 and platens 19 of the platen push rod on the driver plate 6 of column cap flange 4; Make diaphragm spring 20 under the effect of top board 7 and platen 19 tooth tops, transfer to compacted horizontally, the bolt joint face of 21 of platen 19 and lid driver blade assemblies also is close to because of above-mentioned compression each other by skewed; The problem whether the inspection cover assembly has the matching requirements of not meeting to readjust under impaction state; In assembly normal and meet tighten 21 of platen 19 and lid driver blade assemblies under the situation of fastening technological requirement one by one be connected fastening bolt 22; Withdraw from the active force of cylinder mechanism 1 afterwards and arrange top board 12, take out cap assembly.
Claims (5)
1. pull type clutch cap assembly assembling device; It comprises members such as operating desk, cylinder mechanism, column cap flange, platen push rod, top board; It is characterized in that: one flexible mouthful of below is provided with cylinder mounting plate and driver plate in the middle of the said operating desk; The said cylinder mechanism of the unsettled vertical installation of cylinder mounting plate wherein; Said column cap flange of fixed installation and platen push rod on the driver plate, cylinder mounting plate is connected with operating desk with double threaded screw, and the pneumatic column cap of cylinder mechanism is fixedly connected with column cap flange lower end; In operating table surface the assembly template of cap assembly assembly is housed, has in this assembly template and flexible mouthful of corresponding round mouth of operating desk, and the center line of cylinder mechanism and column cap flange and assembly template center are on same center line.
2. pull type clutch cap assembly assembling device according to claim 1; It is characterized in that: the rectangle top board that is used for friction top assembly assembly is housed above operating desk; Top board one end is connected with a support column on being contained in operating desk with mode movingly; The top board other end has locking notch and support roller, and top board is the center with the portable stanchion, on operating desk, does about 90 ° swing through roller; When top board was put the operating position, notch snapped in the locking post on the operating desk and is locked.
3. pull type clutch cap assembly assembling device according to claim 1; It is characterized in that: some platen push rods with guide function are installed on the driver plate symmetrically; Be equipped with the guide pin bushing that cooperates with the platen push rod on the operating desk; Have on the assembly template and guide pin bushing and the corresponding guide hole of platen push rod, the platen push rod on the driver plate is through guide pin bushing and guide hole and the column cap flange together makes pushing tow by the cylinder mechanism driving and answer is moved.
4. pull type clutch cap assembly assembling device according to claim 1, it is characterized in that: driver plate is provided with limited post, and operating desk is provided with the stop bit post of top board, and column cap flange upper end is fixed with the top board of diaphragm spring.
5. assembly method of using claim 1,2 or 3 described pull type clutch cap assembly assembling devices; It is characterized in that:, comprise that platen, diaphragm spring, support ring, lid driver blade assembly, spacer and spring washer etc. carry out assembly successively by assemble sequence and requirement on the assembly template of assembling device of the present invention the parts that cap assembly remained to be assembled; Then the top board of cap assembly assembling device is put the operating position, it is close to covers driver blade assembly upper surface and locking; Start cylinder mechanism; Make the top board of column cap flange and up pushing diaphragm spring of the platen push rod on the driver plate and platen; Make diaphragm spring under the effect of top board and platen tooth top, transfer to compacted horizontally, the platen and the joint face of lid driver blade inter-module also are close to because of above-mentioned compression each other by skewed; The problem whether the inspection cover assembly has the matching requirements of not meeting to readjust under impaction state; Under the situation of the normal also according with process requirements of assembly, tighten the fastening bolt of platen and lid driver blade inter-module; Withdraw from the active force of cylinder mechanism afterwards and arrange top board, accomplish the cap assembly assembling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210304667.1A CN102794643B (en) | 2012-08-24 | 2012-08-24 | pull type clutch cover assembly assembling device and assembling method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210304667.1A CN102794643B (en) | 2012-08-24 | 2012-08-24 | pull type clutch cover assembly assembling device and assembling method |
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| CN102794643A true CN102794643A (en) | 2012-11-28 |
| CN102794643B CN102794643B (en) | 2014-10-15 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889730A (en) * | 2015-06-01 | 2015-09-09 | 浙江大行科技有限公司 | Assembly method of phaser lock pin clearance |
| CN104959826A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Upper cap head feeding mechanism of automatic valve element assembling machine |
| CN104959823A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Pneumatic upper cap head distributing device of automatic valve element assembling machine |
| CN107275136A (en) * | 2017-08-18 | 2017-10-20 | 宁波黑田精工有限公司 | A kind of knob assembly bench |
| CN108067870A (en) * | 2017-12-25 | 2018-05-25 | 重庆厚朴开物科技有限公司 | A kind of equipment for assembling clutch assembly |
| CN108169806A (en) * | 2017-12-20 | 2018-06-15 | 桂林福达股份有限公司 | A kind of clutch cover and plate assembly assembly method using vision detection technology |
| CN109228467A (en) * | 2018-10-30 | 2019-01-18 | 麻城市大恒汽车零部件股份有限公司 | A kind of Diaphragm Spring Caused by Settling Operation processing system |
| CN110116895A (en) * | 2019-06-18 | 2019-08-13 | 苏州领瑞源智能科技有限公司 | The vertical positioning turning device of clutch |
| CN110465588A (en) * | 2019-07-26 | 2019-11-19 | 桂林福达股份有限公司 | A kind of more tongue piece fixture for forming of flip-over type Rouno Cormer Pregrinding Wheel and its application method |
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| DE2647703A1 (en) * | 1975-10-22 | 1977-04-28 | Automotive Prod Co Ltd | METHOD AND DEVICE FOR ASSEMBLING FRICTION COUPLINGS |
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| CN201760551U (en) * | 2010-09-15 | 2011-03-16 | 长春一东离合器股份有限公司 | Positioning disc used for riveting connection forming by assembling clutch cover assembly |
| CN202763436U (en) * | 2012-08-24 | 2013-03-06 | 桂林福达股份有限公司 | Pull-type clutch cover assembly assembling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE2647703A1 (en) * | 1975-10-22 | 1977-04-28 | Automotive Prod Co Ltd | METHOD AND DEVICE FOR ASSEMBLING FRICTION COUPLINGS |
| GB2226372A (en) * | 1988-12-15 | 1990-06-27 | Luk Lamellen & Kupplungsbau | Assembly process for the clutch and clutch disc in motor vehicles and apparatus for carrying out the process |
| JPH0332433A (en) * | 1989-06-27 | 1991-02-13 | Atsugi Unisia Corp | Manufacturing device for clutch cover assembly |
| WO1995013484A1 (en) * | 1993-11-08 | 1995-05-18 | Valeo | Method of assembling a clutch mechanism comprising a diaphragm and return hooks |
| CN2630027Y (en) * | 2003-06-30 | 2004-08-04 | 湖北三环离合器有限公司 | Automatic centring assembling mould for diaphragm spring clutch |
| CN2695144Y (en) * | 2004-05-25 | 2005-04-27 | 湖北三环离合器有限公司 | Disphragm spring clutch anti-deformed riveting mould |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889730A (en) * | 2015-06-01 | 2015-09-09 | 浙江大行科技有限公司 | Assembly method of phaser lock pin clearance |
| CN104889730B (en) * | 2015-06-01 | 2017-02-01 | 浙江大行科技有限公司 | Assembly method of phaser lock pin clearance |
| CN104959826A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Upper cap head feeding mechanism of automatic valve element assembling machine |
| CN104959823A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Pneumatic upper cap head distributing device of automatic valve element assembling machine |
| CN107275136A (en) * | 2017-08-18 | 2017-10-20 | 宁波黑田精工有限公司 | A kind of knob assembly bench |
| CN108169806A (en) * | 2017-12-20 | 2018-06-15 | 桂林福达股份有限公司 | A kind of clutch cover and plate assembly assembly method using vision detection technology |
| CN108067870A (en) * | 2017-12-25 | 2018-05-25 | 重庆厚朴开物科技有限公司 | A kind of equipment for assembling clutch assembly |
| CN109228467A (en) * | 2018-10-30 | 2019-01-18 | 麻城市大恒汽车零部件股份有限公司 | A kind of Diaphragm Spring Caused by Settling Operation processing system |
| CN110116895A (en) * | 2019-06-18 | 2019-08-13 | 苏州领瑞源智能科技有限公司 | The vertical positioning turning device of clutch |
| CN110116895B (en) * | 2019-06-18 | 2023-10-10 | 苏州领瑞源智能科技有限公司 | Vertical positioning and overturning device for clutch |
| CN110465588A (en) * | 2019-07-26 | 2019-11-19 | 桂林福达股份有限公司 | A kind of more tongue piece fixture for forming of flip-over type Rouno Cormer Pregrinding Wheel and its application method |
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| CN102794643B (en) | 2014-10-15 |
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