CN102794636A - MP3 product shell pressing and assembling device - Google Patents
MP3 product shell pressing and assembling device Download PDFInfo
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- CN102794636A CN102794636A CN201210337452XA CN201210337452A CN102794636A CN 102794636 A CN102794636 A CN 102794636A CN 201210337452X A CN201210337452X A CN 201210337452XA CN 201210337452 A CN201210337452 A CN 201210337452A CN 102794636 A CN102794636 A CN 102794636A
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Abstract
The invention discloses an MP3 product shell pressing and assembling device, which is characterized by comprising a product input/output device, a pressing head pressing device and a pressing head, wherein the product input/output device is provided with a fixing base for fixing MP3 products, and a slide platform cylinder which can horizontally move front and back is arranged at the lower end of the fixing base; the pressing head pressing device is arranged at the upper end of the product input/output device; and the pressing head is fixedly connected with a vertical movement mechanism and is driven by the vertical movement mechanism to press and assemble the MP3 products which are not provided with shells in the fixing seat. The MP3 product shell pressing and assembling device disclosed by the invention can greatly improve the assembling efficiency, reduce safety accidents in the assembling process, and ensure the stable quality, uniformity and low reject ratio of the assembled products.
Description
Technical field
the invention belongs to MP3 product casing assembling technology field, are specifically related to a kind of MP3 product casing pressing apparatus for assembling.
Background technology
player is the player that in the music format evolution, produces with MP3 lossy compression method form; Owing to use the MP3 compressibility can reduce the byte number of song; Kept the sound quality close with CD simultaneously, mp3 file is about 1/10 sizes of the CD form of music of the same race.And the MP3 player of exploitation has characteristics such as mass memory, small and exquisite portable, controllability, the popular consumer goods in the life that becomes a reality very soon thereupon.Help the user to appreciate the MP3 music.At present the MP3 player has replaced personal entertainment device such as walkman, portable CD, becomes in the personal entertainment consumption product comparatively widely.The MP3 player generally comprises modules such as memory, microprocessor, display screen, play control and is assembled.The shell assembling is an important component part of MP3 packaging technology, in the prior art hand assembled is generally adopted in the shell assembling.Form finished product through operations such as the artificial assembling of assembling process kind, pressings.Cause the pressing periphery inhomogeneous easily during hand assembled pressing MP3 player shell in the prior art, pressing is not in place, causes follow-up deficient manufacturing procedure, and the repair rate of product is higher.And this assembling mode inefficiency, character surveillance is difficult to controlled, and quality is uneven etc.
the present invention come therefrom.
Summary of the invention
the object of the invention is to provide a kind of MP3 product casing pressing apparatus for assembling, solves in the prior art to carry out manual pressing assembling operation; And manual pressing assembling procedure is more loaded down with trivial details, easily the operator is produced injury; Assembling back pressing inhomogeneous, the not first-class problem of product not in place.
In order to solve these problems in the prior art, technical scheme provided by the invention is following:
A kind of MP3 product casing pressing apparatus for assembling is characterized in that said device comprises:
The product input/output unit has the fixedly firm banking of MP3 product, the slide unit cylinder that moves horizontally before and after said firm banking lower end is provided with;
pressure head press fit device; Be arranged on product input/output unit upper end; Comprise pressure head, said pressure head is fixedly connected vertical movement mechanism, drives pressure head through vertical movement mechanism unassembled shell MP3 product in the firm banking is carried out the pressing assembling.
are preferred; Said device also comprises the middle plate guider that is arranged between product input/output unit and pressure head press fit device; The plate guider comprises the middle plate that level is spacing in said, on the said middle plate spacing hole that cooperates guide and limit MP3 product with the product input/output unit of MP3 product casing press equipment is set.
are preferred, and said firm banking lower end is provided with the slide unit cylinder, and said slide unit cylinder comprises stiff end and mobile terminal, and said firm banking and slide unit cylinder mobile terminal are fixed, and said slide unit cylinder stiff end is provided with substrate.
are preferred, and said device also is provided with frame, and said substrate is fixed on the frame; The upper end of frame is a workbench; Said workbench is provided with gantry support, fixing described pressure head press fit device on the support of said gantry; On the said frame dust cover is set.
are preferred; Said product input/output unit is positioned under the workbench; Said workbench middle part fixed side, the inboard fixing middle plate guider of said side plate, the spacing hole of said middle plate guider cooperates spacing MP3 product with the firm banking of product input/output unit.
are preferred; Said device also is provided with the control system; Said control system comprises distribution box; PLC, magnetic valve and circuit control system, air-path control system are set in the distribution box, said circuit control system respectively with workbench on the touch-screen that is provided with on the starting switch, emergency stop switch, pressure head press fit device that are provided be connected with servomotor; Said air-path control system is connected with middle plate guide device with the product input/output unit respectively.
are preferred, and said pressure head press fit device is provided with touch-screen, and said touch-screen is connected the height of control pressure head pressing and the rotating speed of servomotor with PLC.
are preferred, and the middle plate both sides of said middle plate guider connect the slide unit cylinder of vertical up-or-down movement.
are preferred, and said pressure head press fit device also comprises drive unit, and said pressure head upper end is fixedly connected vertical movement mechanism, the rackwork of the gear drive that drives for the engagement drive unit outside the said vertical movement mechanism; Between described gear drive and drive unit gearbox is set; Said drive unit drives the adjustment gear drive through gearbox.
are preferred, and said device also comprises the operation protective device, and said operation protective device is provided with two cover light curtain systems of control job safety.
concrete operation process of device of the present invention is following: the product input/output unit through MP3 product casing press equipment imports to MP3 product casing press equipment workbench with shell lower casing and the MP3 product that is placed on the unassembled shell on the lower casing, fixes through the spacing holder of product input/output unit; The plate guider moved spacing fixing unassembled MP3 product vertically downward during the control of control system drove, and proofreaied and correct the Aligning degree of product through spacing hole; The spacing hole that on the middle plate of middle plate guider, is provided with is put into the upper casing of MP3 product casing; Drive unit rotational driving gear transmission mechanism through the pressure head press fit device; Gear drive drives vertical movement mechanism and moves downward, and the pressure head that is fixedly connected with vertical movement mechanism is with the last lower house pressing assembling of MP3 product; Assembling rear drive equipment backward rotation makes gear drive drive vertical movement mechanism and moves upward that pressure head breaks away from the MP3 product of package shell; The product input/output unit is the MP3 product output of package shell; New unassembled shell MP3 product and the lower casing product input/output unit that goes forward one by one, next circulation of operation entering.
Advantage of the present invention is:
On the technical foundation of
1, technical scheme of the present invention traditional-handwork pressing assembling MP3 product from prior art, creationaryly invented device of the present invention.Realize the concrete technical process of traditional-handwork pressing assembling MP3 product through product input/output unit in the technical scheme of the present invention and pressure head press fit device.Make packaging technology can realize automation of operation through modular device, improved the product quality after packaging efficiency and the assembling greatly, reduce the generation of the bad product in assembling back.
Also be provided with the touch-screen that is arranged on the pressure head press fit device in the device in
, the optimal technical scheme of the present invention,, can transfer excellent processing the product packaging technology through the height of touch-screen control pressure head pressing and the rotating speed of servomotor.Also be provided with light curtain system in the device in the optimal technical scheme of the present invention, guarantee assembling operation safety, improve the security of operation greatly.
Mechanical work when
, the present invention realize the assembling of MP3 product through the product input/output unit; More can adopt manipulator to carry out MP3 product assembling operation in the optimized technical scheme, can realize the automatic flow of product pressing assembling.And the MP3 product generally adopts hand assembled in the prior art, and assembling needs the manpower and the cost of consumption all bigger, and packaging efficiency is lower; The present invention has significantly reduced human cost through the setting of product input/output unit, has improved assembling productivity ratio.Through in MP3 product casing press equipment, the product input/output unit being set, reduce the cost of manpower transportation, simplified the program of participation hand-manipulated, it is high to make that the present invention obtains MP3 product casing press equipment packaging efficiency.And,, reduce the difference between product line through the spacing fixing unassembled product of product fixture owing in the product input/output unit, be provided with the product fixture.
The product input/output unit can move horizontally in
, the technical scheme of the present invention; When needs are imported unassembled product, the pressure head press fit device that unassembled product imports MP3 product casing press equipment is accomplished the pressing assembling down through the product input/output unit; When needs will be assembled back product output, move horizontally the product output of assembling back through the product input/output unit.Automation control procedure that like this can implement device; Even need artificial the participation, also be not to be under the pressure head press fit device in the product fixture to carry out, reduce the possibility of work injury.
Realize moving horizontally of product input/output unit through the slide unit cylinder in
, the optimal technical scheme of the present invention; Its stroke is controlled, can adjust the distance that moves horizontally through the control system, improves the convenience of operation.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Fig. 1 is the structural representation of embodiment of the invention MP3 product casing press equipment;
Fig. 2 is the structural representation of embodiment of the invention MP3 product casing press equipment pressure head press fit device;
Fig. 3 is the structural representation of embodiment of the invention MP3 product casing press equipment product input/output unit;
Fig. 4 is the structural representation of plate guider in the embodiment of the invention MP3 product casing press equipment;
Wherein: 1 is press fit device, and 2 is middle plate guider; 3 is the product input/output unit; 4 is frame; 5 is gantry support; 6 are the control system; 7 is workbench;
11 is pressure head, and 12 is servomotor; 13 gearing shafts; 14 protective covers; 15 touch-screens; 16 pressure sensors; 17 magnetic induction switches;
Plate in 21; 22 spacing holes; 23 guide pads; 24 is the slide unit cylinder of middle plate guider; Board spacer in 25;
31 is substrate; The slide unit cylinder of 32 product input/output units; 33 firm bankings; 34 base plates;
71 is starting switch; 72 is emergency stop switch;
241 leads; 242 gathering sills; 243 L type slurcams; 244 pistons; The slide unit cylinder stiff end of 321 product input/output units; The slide unit cylinder mobile terminal of 322 product input/output units.
The specific embodiment
for the technical scheme of more detailed statement foregoing invention, the following inventor enumerates the bright technique effect of concrete embodiment; It is emphasized that these embodiment are used to the present invention is described and are not limited to limit scope of the present invention.
embodiment such as Fig. 1 ~ 4, this MP3 product casing press equipment comprises the product input/output unit and the press fit device 1 that are fixed on the frame 4, plate guider 2 between input/output unit, press fit device, being provided with; The plate guider is fixed on the workbench 7 in said, passes through fixedly press fit device 1 of gantry support 5 on the said workbench; Starting switch 71, emergency stop switch 72 are set on the said workbench.
product input/output unit comprises substrate 31, and substrate is fixedly installed on the frame 4 of MP3 product casing press equipment, be provided with on the substrate can before and after the slide unit cylinder 32 that moves horizontally.Said slide unit cylinder comprises stiff end 321 and mobile terminal 322, and the stiff end of said slide unit cylinder is fixedly installed on the substrate, and the firm banking 33 with MP3 shape of product coupling is set on its mobile terminal.Said slide unit cylinder stiff end is provided with horizontal guide groove, and the guide pillar that cooperates slip with horizontal guide groove is set on the said slide unit cylinder mobile terminal.
slide unit cylinder stiff end and mobile terminal are L type fixed head; L type fixed head one side of said mobile terminal is connected with the piston of stiff end.Base plate 34 is set on the mobile terminal of slide unit cylinder, fixedly installs firm banking on the said base plate with MP3 shape of product coupling.The slide unit cylinder is connected with the control system of MP3 product casing press equipment.
press fit device comprises pressure head 11 and servomotor 12, and said pressure head upper end is fixedly connected gearing shaft 13, and the said gearing shaft outside is a rack structure.The gear drive of said rack structure engagement driven by servomotor is provided with gearbox between gear drive and servomotor; Said servomotor drives the adjustment gear drive through gearbox.Gearbox is three sliding gear speed change mechanisms, and said gear one end is connected with gear drive.
Also be arranged on the protective cover 14 in gearbox and the drive unit outside on
pressure head press fit device, said protective cover front end is provided with touch-screen 15.Said touch-screen is through the rotating speed that is connected accessory drive with the control system, the height that gearbox and pressure head pressing are set.Pressure head and gear drive between centers also are provided with pressure sensor, and said pressure sensor 16 is provided with through the touch-screen control of control system.The gearing shaft lower end also is provided with detects the magnetic induction switch 17 that motion resets, and said magnetic induction switch is provided with through the touch-screen control of control system.
pressure head press fit device is fixed on gantry support of pressing MP3 product casing equipment, said pressure head and the accurate contraposition of product holder.Said pressure head comprises the feeler blade that both sides are provided with, lower house both sides on the feeler blade pressing MP3 product when the operation of pressure head press fit device.
The shifting slide gear of
gearbox is sleeved on the turning cylinder of servomotor; Said gear drive is a travelling gear, and said travelling gear is sleeved on the end of gearbox, and with the coaxial setting of the turning cylinder of servomotor.
The plate guider comprises the middle plate 21 that level is spacing in
, and the product input/output unit that MP3 product casing press equipment is set on the middle plate cooperates the spacing hole 22 of guide and limit product.The middle part of plate during spacing hole is arranged on, its shape and MP3 product shell upper casing coupling, said spacing hole one side is provided with guide pad 23.
The plate both sides are provided with the slide unit cylinder 24 of band vertically-guided mechanism in
; Slide unit cylinder both sides are fixed on the MP3 product casing press equipment; The slide unit cylinder comprises the lead 241 that is fixed on middle plate both sides and is arranged on the gathering sill 242 on the cylinder block that said lead cooperates vertical slip with gathering sill.In lead inboard, plate both sides L type slurcam 243 is set, the piston 244 of said slide unit cylinder be connected with the slurcam lower end promotion in plate move both vertically up and down; Said L type slurcam is fixedly connected with middle plate.
During
work; Unassembled MP3 product and product casing lower casing are put into the product input/output unit; The product input/output unit is promoted to deliver to MP3 product casing press equipment workbench by the slide unit cylinder, fixes through the spacing holder of product input/output unit; The plate guider moved spacing fixing unassembled MP3 product vertically downward during the control of control system drove, and proofreaied and correct the Aligning degree of product through spacing hole; The spacing hole that on the middle plate of middle plate guider, is provided with is put into the upper casing of MP3 product casing; Drive unit rotational driving gear transmission mechanism through the pressure head press fit device; Gear drive drives vertical movement mechanism and moves downward, and the pressure head that is fixedly connected with vertical movement mechanism is with the last lower house pressing assembling of MP3 product; Assembling rear drive equipment backward rotation makes gear drive drive vertical movement mechanism and moves upward that pressure head breaks away from the MP3 product of package shell; The product input/output unit is the MP3 product output of package shell; New unassembled shell MP3 product and the lower casing product input/output unit that goes forward one by one, next circulation of operation entering.
above-mentioned instance only is explanation technical conceive of the present invention and characteristics, and its purpose is to let the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalent transformations that spirit is done according to the present invention or modification all should be encompassed within protection scope of the present invention.
Claims (5)
1. MP3 product casing pressing apparatus for assembling, said device comprises:
The product input/output unit has the fixedly firm banking of MP3 product, the slide unit cylinder that moves horizontally before and after said firm banking lower end is provided with;
The pressure head press fit device is arranged on product input/output unit upper end, comprises pressure head, and said pressure head is fixedly connected vertical movement mechanism, and drive pressure head through vertical movement mechanism unassembled shell MP3 product in the firm banking is carried out the pressing assembling,
It is characterized in that said device also comprises the middle plate guider that is arranged between product input/output unit and pressure head press fit device; The plate guider comprises the middle plate that level is spacing in said, on the said middle plate spacing hole that cooperates guide and limit MP3 product with the product input/output unit of MP3 product casing press equipment is set.
2. MP3 product casing pressing apparatus for assembling according to claim 1 is characterized in that said device also is provided with frame, and said substrate is fixed on the frame; The upper end of frame is a workbench; Said workbench is provided with gantry support, fixing described pressure head press fit device on the support of said gantry; On the said frame dust cover is set.
3. MP3 product casing pressing apparatus for assembling according to claim 1; It is characterized in that; Said device also is provided with the control system; Said control system comprises distribution box, and PLC, magnetic valve and circuit control system, air-path control system are set in the distribution box, said circuit control system respectively with workbench on the touch-screen that is provided with on the starting switch, emergency stop switch, pressure head press fit device that are provided be connected with servomotor; Said air-path control system is connected with middle plate guide device with the product input/output unit respectively.
4. MP3 product casing pressing apparatus for assembling according to claim 1 is characterized in that, the middle plate both sides of said middle plate guider connect the slide unit cylinder of vertical up-or-down movement.
5. MP3 product casing pressing apparatus for assembling according to claim 1 is characterized in that said device also comprises the operation protective device, and said operation protective device is provided with two cover light curtain systems of control job safety.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210337452XA CN102794636A (en) | 2012-09-13 | 2012-09-13 | MP3 product shell pressing and assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210337452XA CN102794636A (en) | 2012-09-13 | 2012-09-13 | MP3 product shell pressing and assembling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102794636A true CN102794636A (en) | 2012-11-28 |
Family
ID=47194071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210337452XA Pending CN102794636A (en) | 2012-09-13 | 2012-09-13 | MP3 product shell pressing and assembling device |
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| Country | Link |
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| CN (1) | CN102794636A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033611A (en) * | 2015-07-10 | 2015-11-11 | 国电南瑞科技股份有限公司 | Automatic press fitting machine for rubbing strips |
| CN105108025A (en) * | 2015-08-28 | 2015-12-02 | 广西汽车集团有限公司 | Riveting machine for riveting sleeves |
| CN105965433A (en) * | 2016-05-30 | 2016-09-28 | 常州市松泽电器有限公司 | Automatic shell disassembling device for switch |
| CN108500606A (en) * | 2018-05-30 | 2018-09-07 | 苏州智华汽车电子有限公司 | Vehicle-mounted pick-up head controller FPC detections and assembling machine casing jig |
| CN109531102A (en) * | 2018-12-25 | 2019-03-29 | 宁波宁杭机械有限公司 | A kind of steel ball pressing machine of Universal wheel for luggage |
| CN117047440A (en) * | 2023-10-11 | 2023-11-14 | 万向钱潮股份公司 | Dust cover press riveting and quantitative grease injection equipment for transmission shaft and assembly method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033611A (en) * | 2015-07-10 | 2015-11-11 | 国电南瑞科技股份有限公司 | Automatic press fitting machine for rubbing strips |
| CN105108025A (en) * | 2015-08-28 | 2015-12-02 | 广西汽车集团有限公司 | Riveting machine for riveting sleeves |
| CN105965433A (en) * | 2016-05-30 | 2016-09-28 | 常州市松泽电器有限公司 | Automatic shell disassembling device for switch |
| CN108500606A (en) * | 2018-05-30 | 2018-09-07 | 苏州智华汽车电子有限公司 | Vehicle-mounted pick-up head controller FPC detections and assembling machine casing jig |
| CN109531102A (en) * | 2018-12-25 | 2019-03-29 | 宁波宁杭机械有限公司 | A kind of steel ball pressing machine of Universal wheel for luggage |
| CN117047440A (en) * | 2023-10-11 | 2023-11-14 | 万向钱潮股份公司 | Dust cover press riveting and quantitative grease injection equipment for transmission shaft and assembly method |
| CN117047440B (en) * | 2023-10-11 | 2023-12-26 | 万向钱潮股份公司 | Dust cover press riveting and quantitative grease injection equipment for transmission shaft and assembly method |
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Application publication date: 20121128 |