CN102790473A - Disc-type permanent magnet motor with sealed cooling structure - Google Patents
Disc-type permanent magnet motor with sealed cooling structure Download PDFInfo
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- CN102790473A CN102790473A CN201210298185XA CN201210298185A CN102790473A CN 102790473 A CN102790473 A CN 102790473A CN 201210298185X A CN201210298185X A CN 201210298185XA CN 201210298185 A CN201210298185 A CN 201210298185A CN 102790473 A CN102790473 A CN 102790473A
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Abstract
一种封闭冷却结构盘式永磁电动机,包括机壳,设在机壳两侧的驱动侧端盖、非驱动侧端盖,在驱动侧端盖、非驱动侧端盖中心设有轴孔,在驱动侧端盖、非驱动侧端盖上分别安装有绕组,在二个轴孔之间设有转轴,其特征是:在驱动侧端盖、非驱动侧端盖内分别设有螺旋状端盖水道Ⅰ、端盖水道Ⅱ,所述端盖水道Ⅰ出口、端盖水道Ⅱ入口分别位于驱动侧端盖和非驱动侧端盖外缘,在驱动侧端盖上设有与端盖水道Ⅰ入口相通的进水口,在非驱动侧端盖上设有与端盖水道Ⅱ出口相通的出水口,端盖水道Ⅰ出口、端盖水道Ⅱ入口通过沿周向均布的多条机内直水道连通。优点是:散热速度快,冷却效果好,功率密度高,使用寿命长,各部件温度均衡,不会因局部过热而被烧毁。
A disc-type permanent magnet motor with a closed cooling structure, including a casing, a driving side end cover and a non-driving side end cover arranged on both sides of the casing, and a shaft hole is arranged in the center of the driving side end cover and the non-driving side end cover, Windings are respectively installed on the driving side end cover and the non-driving side end cover, and a rotating shaft is arranged between the two shaft holes. Cover water channel I and end cover water channel II, the outlet of end cover water channel I and the inlet of end cover water channel II are respectively located on the outer edge of the driving side end cover and the non-driving side end cover, and the end cover on the driving side is provided with end cover water channel I The water inlet connected to the inlet is provided with a water outlet connected to the outlet of the water channel II of the end cover on the non-driving side end cover, and the outlet of the water channel I of the end cover and the inlet of the water channel II of the end cover are connected through multiple straight water channels uniformly distributed along the circumference of the machine. The advantages are: fast heat dissipation, good cooling effect, high power density, long service life, balanced temperature of each component, and will not be burned due to local overheating.
Description
技术领域 technical field
本发明涉及一种封闭冷却结构盘式永磁电动机。 The invention relates to a disc type permanent magnet motor with a closed cooling structure.
背景技术 Background technique
盘式永磁电动机具有结构简单、体积小、重量轻、效率高的特点,其包括定子铁心,在定子铁心上设有定子绕组,在定子绕组内侧设有转子铁心,在转子铁心上设有带有永磁体的转子。现有的盘式永磁电动机多为开放式结构,采用自然风冷的方式进行冷却,其绕组与定子铁心产生的热量通过定子铁心、端盖进行散热。这种散热方式与径向结构的电动机相比具有以下缺陷:1、开放式结构易使永磁体被腐蚀,缩短盘式永磁电动机的使用寿命。2、自然风冷的散热方式需要通风、阴凉、干燥的环境,而盘式永磁电动机布置位置难以满足以上环境要求。3、盘式永磁电动机的散热面积远远小于径向结构的电动机,散热速度慢,绕组温升高,限制了盘式永磁电动机功率密度的提升。 The disc permanent magnet motor has the characteristics of simple structure, small size, light weight and high efficiency. Rotor with permanent magnets. Most of the existing disc permanent magnet motors are open structures, which are cooled by natural air cooling, and the heat generated by the windings and the stator core is dissipated through the stator core and the end cover. Compared with the radial structure motor, this heat dissipation method has the following defects: 1. The open structure easily causes the permanent magnet to be corroded, shortening the service life of the disc permanent magnet motor. 2. The heat dissipation method of natural air cooling requires a ventilated, cool and dry environment, and the layout of the disc permanent magnet motor is difficult to meet the above environmental requirements. 3. The heat dissipation area of the disc permanent magnet motor is much smaller than that of the radial structure motor, the heat dissipation speed is slow, and the winding temperature rises, which limits the improvement of the power density of the disc permanent magnet motor.
为解决上述缺陷,CN102185392A中公开了一种带有流体冷却的聚磁型盘式永磁力矩电机,该电机隔磁板外侧设有冷却液体流动腔,工作时,向冷却液体流动腔内注入冷却液,用于冷却绕组。这种冷却方式的缺陷是:1、流体冷却的作用面积小,仅能对绕组进行冷却,盘式永磁电动机内各部分温度不均,易导致局部过热,烧毁电机。2、冷却液流动腔腔体容量大,新注入的冷却液在冷却液流动腔内混合,温度升高,导致冷却液与绕组之间的温差小,冷却效果差。 In order to solve the above-mentioned defects, CN102185392A discloses a magnetic gathering type disc permanent magnet torque motor with fluid cooling. The outer side of the magnetic isolation plate of the motor is provided with a cooling liquid flow cavity. liquid for cooling the windings. The disadvantages of this cooling method are: 1. The fluid cooling has a small area of action and can only cool the windings. The temperature of each part in the disc permanent magnet motor is uneven, which can easily lead to local overheating and burn the motor. 2. The cavity of the coolant flow chamber has a large capacity, and the newly injected coolant is mixed in the coolant flow chamber, and the temperature rises, resulting in a small temperature difference between the coolant and the winding, and poor cooling effect.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种散热快,冷却效果好,功率密度高,使用寿命长,各部件温度均匀,不会因局部过热而被烧毁的封闭冷却结构盘式永磁电动机。 The technical problem to be solved by the present invention is to provide a closed cooling structure disc permanent magnet motor with fast heat dissipation, good cooling effect, high power density, long service life, uniform temperature of each component, and will not be burned due to local overheating.
本发明是这样实现的: The present invention is achieved like this:
一种封闭冷却结构盘式永磁电动机,包括机壳,设在机壳两侧的驱动侧端盖、非驱动侧端盖,在驱动侧端盖、非驱动侧端盖中心分别设有轴孔,在驱动侧端盖、非驱动侧端盖上分别安装有绕组,在二个轴孔之间设有转轴,其特殊之处是:驱动侧端盖、非驱动侧端盖内分别设有螺旋状端盖水道Ⅰ、端盖水道Ⅱ,所述端盖水道Ⅰ出口、端盖水道Ⅱ入口分别位于驱动侧端盖和非驱动侧端盖外缘,在驱动侧端盖上设有与端盖水道Ⅰ入口相通的进水口,在非驱动侧端盖上设有与端盖水道Ⅱ出口相通的出水口,端盖水道Ⅰ出口、端盖水道Ⅱ入口通过沿周向均布的多条机内直水道连通。 A disc-type permanent magnet motor with a closed cooling structure, including a casing, a driving side end cover and a non-driving side end cover arranged on both sides of the casing, and shaft holes are respectively arranged in the centers of the driving side end cover and the non-driving side end cover , windings are respectively installed on the drive side end cover and non-drive side end cover, and a rotating shaft is provided between the two shaft holes. Shaped end cover water channel I and end cover water channel II, the outlet of end cover water channel I and the inlet of end cover water channel II are respectively located on the outer edge of the driving side end cover and the non-driving side end cover, and the end cover on the driving side is provided with the end cover The water inlet connected to the inlet of the water channel I is provided with a water outlet connected to the outlet of the end cover water channel II on the non-driving side end cover, and the outlet of the end cover water channel I and the inlet of the end cover water channel II pass through multiple straight water channels evenly distributed along the circumference of the machine connected.
所述端盖水道Ⅰ、端盖水道Ⅱ的旋向相反,以提高冷却效率。 The direction of rotation of the end cap water channel I and the end cap water channel II is opposite to improve cooling efficiency.
所述进水口、出水口靠近轴孔。 The water inlet and water outlet are close to the shaft hole.
所述端盖水道Ⅰ的旋向为顺时针,所述端盖水道Ⅱ的旋向为逆时针,以达到最优冷却效果。 The rotation direction of the end cap water channel I is clockwise, and the rotation direction of the end cap water channel II is counterclockwise, so as to achieve an optimal cooling effect.
所述机内直水道两端通过集散管并联,以减小冷却水的流阻,提高冷却效率。 The two ends of the straight water channel in the machine are connected in parallel through collecting and distributing pipes to reduce the flow resistance of the cooling water and improve the cooling efficiency.
所述机内直水道与集散管的连接处为弯角状,以减小冷却水由集散管进入机内直水道时的阻力。 The connection between the straight water channel in the machine and the collecting and distributing pipe is curved to reduce the resistance when the cooling water enters the straight water channel in the machine from the collecting and distributing pipe.
本发明的有益效果是: The beneficial effects of the present invention are:
1、采用水冷方式,并且通过冷却水通过端盖水道Ⅰ、机内直水道、端盖水道Ⅱ,不占用机内空间,在不影响盘式永磁电动机工作的情况下,最大限度的增大了散热面积,散热速度快,功率密度高。 1. The water cooling method is adopted, and the cooling water passes through the end cover water channel I, the straight water channel in the machine, and the end cover water channel II, which does not occupy the space inside the machine, and maximizes the maximum size without affecting the operation of the disc permanent magnet motor. The heat dissipation area is reduced, the heat dissipation speed is fast, and the power density is high.
2、该盘式永磁电动机为封闭式结构,由于采用水冷方式,外界的环境状况对冷却效果影响小,安装位置不受环境限制;且空气中的腐蚀性物质难以接触永磁体,因此,延长了该盘式永磁电动机的使用寿命。 2. The disc permanent magnet motor has a closed structure. Due to the water cooling method, the external environmental conditions have little influence on the cooling effect, and the installation position is not restricted by the environment; The service life of the disc permanent magnet motor is extended.
3、盘式永磁电动机内部自驱动侧向非驱动侧,其温度逐渐降低,由于冷却水依次通过端盖水道Ⅰ、机内直水道、端盖水道Ⅱ,其温度自进水口进入起逐渐升高,与盘式永磁电动机内部温度分布相反,有效的使电动机各部件的温度均衡,避免因局部过热而烧坏电机。 3. The temperature of the disc permanent magnet motor decreases gradually from the driving side to the non-driving side. As the cooling water passes through the end cover water channel I, the machine straight water channel, and the end cover water channel II in sequence, its temperature gradually rises from the water inlet. High, contrary to the internal temperature distribution of the disc permanent magnet motor, it can effectively balance the temperature of the various parts of the motor and avoid burning out the motor due to local overheating.
4、由于端盖水道为螺旋状,机内直水道为直状,因此冷却水在端盖水道停留时间较长,在机内直水道停留时间较短,由于盘式永磁电动机的主要发热部件为驱动侧绕组,冷却水刚刚进入时与驱动侧绕组的温差足够大,冷却水在端盖部分停留时间长,能够充分进行热交换;当冷却水进入机内直水道时,其温度升高,与盘式永磁电动机内部空气的温差小,由于冷却水停留时间短,仍可保证冷却效果;当冷却水进入非驱动侧端盖时,虽然冷却水的温度进一步升高但仍低于非驱动侧绕组温度,冷却水通过具有较大冷却面积的螺旋状端盖水道Ⅱ仍可为非驱动侧绕组降温;该封闭冷却结构盘式永磁电动机结构设计合理,充分利用冷却水,冷却效果好,节约能源。 4. Since the water channel of the end cover is spiral and the straight water channel inside the machine is straight, the cooling water stays in the water channel of the end cover for a long time and the straight water channel of the machine for a short time. Because the main heating parts of the disc permanent magnet motor For the driving side winding, the temperature difference between the cooling water and the driving side winding is large enough when the cooling water just enters, and the cooling water stays in the end cover for a long time, which can fully perform heat exchange; when the cooling water enters the straight water channel inside the machine, its temperature rises, The temperature difference with the air inside the disc permanent magnet motor is small, and the cooling effect can still be guaranteed due to the short residence time of the cooling water; when the cooling water enters the end cover of the non-driving side, although the temperature of the cooling water rises further, it is still lower than that of the non-driving side. side winding temperature, the cooling water can still cool down the non-drive side winding through the spiral end cover water channel II with a large cooling area; the closed cooling structure disc permanent magnet motor has a reasonable structure design, makes full use of cooling water, and has a good cooling effect. Energy saving.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是图1中冷却系统的结构示意图; Fig. 2 is the structural representation of cooling system in Fig. 1;
图3是图2中驱动侧端盖的结构示意图; Fig. 3 is a schematic structural view of the driving side end cover in Fig. 2;
图4是图2中非驱动侧端盖的结构示意图; Fig. 4 is a schematic structural view of the non-driving side end cover in Fig. 2;
图5是图2中机内直水道的结构示意图; Fig. 5 is the structural representation of straight water channel in the machine in Fig. 2;
图6是图5中A部放大图。 Fig. 6 is an enlarged view of part A in Fig. 5 .
图中:驱动侧端盖1,轴孔2,进水口3,端盖水道Ⅰ4,机内直水道5,非驱动侧端盖6,出水口7,机壳8,绕组9,转轴10,端盖水道Ⅱ11,集散管12。
In the figure: drive side end cover 1,
具体实施方式 Detailed ways
如图所示,该封闭冷却结构盘式永磁电动机包括机壳8,设置在机壳8两侧的驱动侧端盖1和非驱动侧端盖6,在驱动侧端盖1、非驱动侧端盖6中心分别设有轴孔2,在驱动侧端盖1、非驱动侧端盖6上分别安装有绕组9,二个绕组9分别为驱动侧绕组和非驱动侧绕组,在二个轴孔2之间设有转轴10。在驱动侧端盖1、非驱动侧端盖6内分别设有螺旋状端盖水道Ⅰ4、端盖水道Ⅱ11,所述端盖水道Ⅰ4、端盖水道Ⅱ11的旋向相反,在本实施例中,端盖水道Ⅰ4的旋向为顺时针,端盖水道Ⅱ11的旋向为逆时针。所述端盖水道Ⅰ4出口、端盖水道Ⅱ11入口分别位于驱动侧端盖1和非驱动侧端盖6外缘,在驱动侧端盖1上设有与端盖水道Ⅰ4入口相通的进水口3,在非驱动侧端盖6上设有与端盖水道Ⅱ11出口相通的出水口7,端盖水道Ⅰ4出口、端盖水道Ⅱ11入口通过沿周向均布的多条机内直水道5连通。所述机内直水道5两端通过集散管12并联,所述机内直水道5与集散管12的连接处为弯角状。
As shown in the figure, the disc permanent magnet motor with a closed cooling structure includes a casing 8, a driving side end cover 1 and a non-driving side end cover 6 arranged on both sides of the casing 8, and the driving side end cover 1 and the non-driving side The center of the end cover 6 is provided with a
使用时,向进水口3通入冷却水,冷却水经过螺旋状端盖水道Ⅰ4为驱动侧绕组9降温;离开驱动侧端盖1后,冷却水进入机内直水道5,与盘式永磁电动机内部的空气进行热交换;之后,冷却水进入非驱动侧端盖6,为非驱动侧绕组9降温,然后由出水口7排出。
When in use, pour cooling water into the water inlet 3, and the cooling water passes through the spiral end cover water channel I4 to cool the driving side winding 9; The air inside the motor performs heat exchange; after that, the cooling water enters the non-driving side end cover 6 to cool down the non-driving side winding 9, and then is discharged from the
Claims (6)
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Application publication date: 20121121 |
