CN102787414B - Energy-saving environment-protective type cord thread horizontal impregnation drying production line - Google Patents
Energy-saving environment-protective type cord thread horizontal impregnation drying production line Download PDFInfo
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- CN102787414B CN102787414B CN201110126424.9A CN201110126424A CN102787414B CN 102787414 B CN102787414 B CN 102787414B CN 201110126424 A CN201110126424 A CN 201110126424A CN 102787414 B CN102787414 B CN 102787414B
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Abstract
The invention discloses a kind of energy-saving environment-protective type cord thread horizontal impregnation drying production line, pay off rack is comprised successively by production circuit, a drafting system, primary drying machine, secondary drafting system, redrier and Winder, primary drying machine and redrier include together with more piece baking oven permutation and combination, often save baking oven and divide the left and right sides, side is provided with intake stack and air-out passage from the bottom to top, opposite side is provided with rectifier box from the bottom to top, drying room, unhurried current case, described intake stack is communicated with rectifier box, rectifier box is communicated with drying room, drying room is communicated with unhurried current case, mutually separate between each joint rectifier box, each joint drying room, unhurried current case and air-out passage are interconnected, and end unhurried current case is communicated with air-out passage, described air-out passage is provided with heat exchanger near exit.Energy-conserving and environment-protective of the present invention, productivity effect is high, and installation and repairing is convenient, product quality is high.
Description
Technical field
The present invention relates to a kind of for cotton rope and drying equipment streamline, be specifically related to a kind of energy-saving environment-protective type cord thread horizontal impregnation drying production line.
Background technology
Cord fabric thread is called for short cord, weaves the warp materials of cord.Be the reinforcing material being used as the rubbers such as tire, conveyer belt, driving belt, i.e. framework material is main for tire.
At present, the process equipment of cord all tends to small-sized integrated, and production output is not high, and the baking oven in production line is owing to adopting integrated design, do not have rational Duct design, the cigarette vapour that in use cord drying produces leaks in a large number from the entrance of baking oven, makes production environment exceedingly odious; The more important thing is, the air current flow in baking oven does not have rule, and the coating layer thickness of cotton rope after super-dry on each is inconsistent, causes the spread in performance of product uneven; The baking oven of integrated design is simultaneously extremely inconvenient in transport and maintenance; The baking oven of legacy equipment adopts common blower fan outward, meet the easy crystallization of cold air due to the part high temperature organic matter produced in dry run and be attached to the surface of equipment, particularly be attached to the running efficiency that draught fan impeller can reduce greatly blower fan, so impeller needs the carrying out of insulation and interruption to clear up, blower fan used to install and to be separately incubated afterwards in the past, dismantled quite time-consuming.
Summary of the invention
Goal of the invention: the object of the invention is to solve the deficiencies in the prior art, provides a kind of energy-conserving and environment-protective and the cord thread horizontal impregnation drying production line of Optimal Structure Designing.
Technical scheme: energy-saving environment-protective type cord thread horizontal impregnation drying production line of the present invention, its objective is and like this to realize: a kind of energy-saving environment-protective type cord thread horizontal impregnation drying production line, pay off rack is comprised successively by production circuit, a drafting system, primary drying machine, secondary drafting system, redrier and Winder, primary drying machine and redrier include together with more piece baking oven permutation and combination, often save baking oven and divide the left and right sides, side is provided with intake stack and air-out passage from the bottom to top, opposite side is provided with rectifier box from the bottom to top, drying room, unhurried current case, described intake stack is communicated with rectifier box, rectifier box is communicated with drying room, drying room is communicated with unhurried current case, mutually separate between each joint rectifier box, each joint drying room, unhurried current case and air-out passage are interconnected, and end unhurried current case is communicated with air-out passage, described air-out passage is provided with heat exchanger near exit, for the fluid by medium is heated up, continue to recycle, avoid the waste of the energy.
Be provided with deflector in described rectifier box, between rectifier box and drying room, between drying room and unhurried current case, be equipped with water conservancy diversion gap plate, between the gap of the water conservancy diversion gap plate between described rectifier box and drying room, be also provided with deflection cone.
Described deflector and rectifier box ground angle are 16 °.
The intake stack entrance that described each joint baking oven connects pools together in dendroid, and entrance connects thermal circulation fan, and the outlet of described air-out passage is connected with the entrance of thermal circulation fan.
The front of the unhurried current case in described head joint baking oven is provided with inlet scoop, and inlet scoop connects air-suction duct, and air-suction duct is communicated with Windscreen Fan, makes drying room enter one air curtain of interruption-forming, prevents the cigarette vapour in drying room from gushing out from porch
Described thermal circulation fan comprises impeller, is provided with shell outside impeller, and impeller is connected with shaft coupling, shaft coupling is connected with motor, the inside of described shell is provided with one layer of heat preservation layer, and the rear portion of shell is provided with the bonnet of one piece of detachable impeller, impeller can be taken out in the lump together with shaft coupling.
Rotational frequency on described second drafting system 2-5Hz faster than the rotational frequency of the first drafting system, makes cord in rotation process, bear certain pulling force, eliminates the physical extension impact in gluing process, and the coefficient of dilatation of each cotton rope is stablized.
Beneficial effect: energy-saving environment-protective type cord thread horizontal impregnation drying production line of the present invention, adopt split-type design, convenient transport and maintenance, the principle of gas distribution is made full use of when designing, middle air intake interface is provided with shunting air channel, making often to save in drying room has independent passage input supply, and in import department, by-pass valve control is housed, the air force often saved in dry section can be controlled arbitrarily, utilize the principle that wind flow chance thing turns to, between rectifier box and drying room, water conservancy diversion gap plate is equipped with between drying room and unhurried current case, hot blast air quantity is allowed all to produce same flow and pressure in different orientation, and between the gap of water conservancy diversion gap plate between rectifier box and drying room, deflection cone is set, make in dry section left, in, right homogeneous temperature, blast is even.
Meanwhile, define one air curtain in drying room porch, the cigarette vapour in hothouse can not be leaked, ensure that production environment is not contaminated.
Adopt detachable blower fan, heat-insulation layer is arranged at blower interior, greatly facilitate maintenance, bonnet is set at blower housing rear portion, impeller and axle can be taken out in the lump, shorten the time between overhauls(TBO), improve production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of drying machine of the present invention;
Fig. 3 is the structural representation of baking oven of the present invention;
Fig. 4 is the right view of baking oven of the present invention;
Fig. 5 is the structural representation in the front of unhurried current case in baking oven of the present invention;
Fig. 6 is the structural representation of thermal circulation fan of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
Energy-saving environment-protective type cord thread horizontal impregnation drying production line as shown in Figures 1 to 6, pay off rack 1 is comprised successively by production circuit, a drafting system 2, primary drying machine 3, secondary drafting system 4, redrier 5 and Winder 6, described primary drying machine 3 and redrier 5 include together with more piece baking oven 7 permutation and combination, often save baking oven 7 points of left and right sides, side is provided with intake stack 8 and air-out passage 9 from the bottom to top, opposite side is provided with rectifier box 10 from the bottom to top, drying room 11, unhurried current case 12, described intake stack 8 is communicated with rectifier box 10, rectifier box 10 is communicated with drying room 11, drying room 11 is communicated with unhurried current case 12, mutually separate between each joint rectifier box 10, each joint drying room 11, unhurried current case 12 and air-out passage 9 are interconnected, and end unhurried current case 12 is communicated with air-out passage 9, described air-out passage 9 is provided with heat exchanger 13 near exit.
Be provided with deflector 14 in described rectifier box 10, be equipped with water conservancy diversion gap plate 15 between rectifier box 10 and drying room 11, between drying room 11 and unhurried current case 12, between the gap of the water conservancy diversion gap plate 15 between described rectifier box 10 and drying room 11, be also provided with deflection cone 16.
Described deflector 14 is 16 ° with rectifier box 10 ground angle.
Intake stack 8 entrance that described each joint baking oven 7 connects pools together in dendroid, and entrance connects thermal circulation fan 17, and the outlet of described air-out passage 9 is connected with the entrance of thermal circulation fan 17.
The front of the unhurried current case 12 in described head joint baking oven 7 is provided with inlet scoop 18, and inlet scoop 18 connects air-suction duct 19, and air-suction duct 19 is communicated with Windscreen Fan 20.
Described thermal circulation fan 17 comprises impeller 21, be provided with shell 22 outside impeller 21, impeller 21 is connected with shaft coupling 23, and shaft coupling 23 is connected with motor 24, the inside of described shell 22 is provided with one layer of heat preservation layer 25, and the rear portion of shell 22 is provided with the bonnet 26 of one piece of detachable impeller.
The rotational frequency 2-5Hz faster than the rotational frequency of a drafting system 2 of described secondary drafting system 4.
Claims (7)
1. an energy-saving environment-protective type cord thread horizontal impregnation drying production line, it is characterized in that: comprise pay off rack (1) successively by production circuit, a drafting system (2), primary drying machine (3), secondary drafting system (4), redrier (5) and Winder (6), it is characterized in that: described primary drying machine (3) and redrier (5) include more piece baking oven (7) permutation and combination together, often save baking oven (7) point left and right sides, side is provided with intake stack (8) and air-out passage (9) from the bottom to top, opposite side is provided with rectifier box (10) from the bottom to top, drying room (11), unhurried current case (12), described intake stack (8) is communicated with rectifier box (10), rectifier box (10) is communicated with drying room (11), drying room (11) is communicated with unhurried current case (12), mutually separate between each joint rectifier box (10), each joint drying room (11), unhurried current case (12) and air-out passage (9) are interconnected, and end unhurried current case (12) is communicated with air-out passage (9), described air-out passage (9) is provided with heat exchanger (13) near exit.
2. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 1, it is characterized in that: in described rectifier box (10), be provided with deflector (14), be equipped with water conservancy diversion gap plate (15) between rectifier box (10) and drying room (11), between drying room (11) and unhurried current case (12), between the gap of the water conservancy diversion gap plate (15) between described rectifier box (10) and drying room (11), be also provided with deflection cone (16).
3. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 2, is characterized in that: described deflector (14) and rectifier box (10) ground angle are 16 °.
4. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 1, it is characterized in that: intake stack (8) entrance that described each joint baking oven (7) connects pools together in dendroid, entrance connects thermal circulation fan (17), and the outlet of described air-out passage (9) is connected with the entrance of thermal circulation fan (17).
5. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 1, it is characterized in that: the front of the unhurried current case (12) in described head joint baking oven (7) is provided with inlet scoop (18), inlet scoop (18) connects air-suction duct (19), and air-suction duct (19) is communicated with Windscreen Fan (20).
6. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 4, it is characterized in that: described thermal circulation fan (17) comprises impeller (21), impeller (21) outside is provided with shell (22), impeller (21) is connected with shaft coupling (23), shaft coupling (23) is connected with motor (24), the inside of described shell (22) is provided with one layer of heat preservation layer (25), and the rear portion of shell (22) is provided with the bonnet (26) of one piece of detachable impeller.
7. energy-saving environment-protective type cord thread horizontal impregnation drying production line according to claim 1, is characterized in that: the fast 2-5Hz of rotational frequency of a rotational frequency rotating ratio drafting system (2) of described secondary drafting system (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110126424.9A CN102787414B (en) | 2011-05-17 | 2011-05-17 | Energy-saving environment-protective type cord thread horizontal impregnation drying production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110126424.9A CN102787414B (en) | 2011-05-17 | 2011-05-17 | Energy-saving environment-protective type cord thread horizontal impregnation drying production line |
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| Publication Number | Publication Date |
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| CN102787414A CN102787414A (en) | 2012-11-21 |
| CN102787414B true CN102787414B (en) | 2016-01-06 |
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| CN201110126424.9A Active CN102787414B (en) | 2011-05-17 | 2011-05-17 | Energy-saving environment-protective type cord thread horizontal impregnation drying production line |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1536045A1 (en) * | 2002-08-29 | 2005-06-01 | Asahi Kasei Fibers Corporation | Polyketone fiber and process for producing the same |
| CN1733824A (en) * | 2004-08-10 | 2006-02-15 | 固特异轮胎和橡胶公司 | Monofilament reinforced rubber component and method of producing |
| WO2007129624A1 (en) * | 2006-05-01 | 2007-11-15 | Nippon Sheet Glass Company, Limited | Reinforcing cord, method for producing the same, and product using the reinforcing cord |
| EP1925467A1 (en) * | 2005-08-26 | 2008-05-28 | The Yokohama Rubber Co., Ltd. | Pneumatic tire |
| CN202187117U (en) * | 2011-05-17 | 2012-04-11 | 南通辰丰自动化设备制造有限公司 | Energy-saving environment-protective type cord thread horizontal impregnation drying production line |
-
2011
- 2011-05-17 CN CN201110126424.9A patent/CN102787414B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1536045A1 (en) * | 2002-08-29 | 2005-06-01 | Asahi Kasei Fibers Corporation | Polyketone fiber and process for producing the same |
| CN1733824A (en) * | 2004-08-10 | 2006-02-15 | 固特异轮胎和橡胶公司 | Monofilament reinforced rubber component and method of producing |
| EP1925467A1 (en) * | 2005-08-26 | 2008-05-28 | The Yokohama Rubber Co., Ltd. | Pneumatic tire |
| WO2007129624A1 (en) * | 2006-05-01 | 2007-11-15 | Nippon Sheet Glass Company, Limited | Reinforcing cord, method for producing the same, and product using the reinforcing cord |
| CN202187117U (en) * | 2011-05-17 | 2012-04-11 | 南通辰丰自动化设备制造有限公司 | Energy-saving environment-protective type cord thread horizontal impregnation drying production line |
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| Publication number | Publication date |
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| CN102787414A (en) | 2012-11-21 |
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Effective date of registration: 20180212 Address after: 225300 industrial agglomeration area of Taizhou demarcation Town, Jiangsu Patentee after: Taizhou Hengmao new materials Co. Ltd. Address before: 226361 Jiangsu city of Nantong province Tongzhou District Bay Village eleven groups of old Pingchao town side of State Road 204 Patentee before: Nantong Chenfeng Automation Equipment Manufacturing Co., Ltd. |