CN102786620B - Small-particle-size carboxylic styrene-butadiene latex and its preparation method - Google Patents

Small-particle-size carboxylic styrene-butadiene latex and its preparation method Download PDF

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CN102786620B
CN102786620B CN201210249197.3A CN201210249197A CN102786620B CN 102786620 B CN102786620 B CN 102786620B CN 201210249197 A CN201210249197 A CN 201210249197A CN 102786620 B CN102786620 B CN 102786620B
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preparation
latex
carboxylic styrene
butadiene latex
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CN102786620A (en
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周兆丰
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Weifang lanli New Material Co.,Ltd.
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HANGZHOU LANCHENG INDUSTRIAL Co Ltd
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Abstract

The invention belongs to the technical field of seed emulsion polymerization, relates to a preparation of a high polymer material, and especially relates to a small-particle-size carboxylic styrene-butadiene latex and its preparation method. Technical problems comprising unadjustable particle size, bad mechanical stability, bad chemical stability and the like of latexes in the prior art are solved in the invention. The preparation method which adopts a seed emulsion polymerization technology and adopts butadiene and styrene as monomers comprises the following steps: adding soft water, a seed latex, an electrolyte, a chelating agent and a pH buffering agent; heating; adding functional monomers, unsaturated carboxylic acid, a molecular weight adjustment agent, a composite emulsifier and an initiator; degassing when the conversion rate reaches above 98%; cooling; and synthesizing the carboxylic styrene-butadiene latex. Compared with the prior art, the preparation method of the small-particle-size carboxylic styrene-butadiene latex has the advantages of realization of the adjustment of the particle size of the latex, and simple operation; and compared with present carboxylic styrene-butadiene latexes, the carboxylic styrene-butadiene latex prepared in the invention has the advantages of narrow monodispersion, good fluidity, excellent mechanical stability and excellent chemical stability.

Description

Small-particle-size carboxylic styrene-butadiene latex and preparation method thereof
Technical field
The invention belongs to seeded emulsion polymerization technical field, relate to the preparation of macromolecular material, especially relate to a kind of Small-particle-size carboxylic styrene-butadiene latex and preparation method thereof.
Background technology
Letex polymerization is with water as solvent, by means of mechanical stirring, makes monomer be dispersed into milk sap in water, to be caused and the polyreaction of carrying out by initiator under the effect of emulsifying agent.In recent years along with the development of emulsion polymerization technology, the purposes of synthetic latex is also constantly expanded, especially carboxylic styrene butadiene latex, and its purposes comprises Paper Coating, carpet back coating, fabric coating, footwear material bonding etc.Along with the development of paper industry, Paper Coating speed goes is fast, and preparation coating solids is also more and more higher, therefore has higher requirement to styrene-butadiene latex, requires that latex has good mobility and mechanical stability, excellent cohesive strength.For many years, the research in the raising of synthetic latex performance is all being carried out in countries in the world, in the hope of improving the some shortcomings of currently available products, realizes the multifunction of latex.
In order to solve prior art Problems existing, people have carried out long-term exploration, propose solution miscellaneous.Such as, Chinese patent literature discloses a kind of technology of preparing [application number: 200510082910.X] of novel carboxylic styrene-butadiene latex, with aliphatic conjugated diene hydrocarbon, aromatic ethenyl compound for main monomer, add the vinyl unsaturated carboxylic acid of C3-C5, vinyl esters of unsaturated carboxylic acids, vinyl unsaturated carboxylic acid acid amides and vinyl unsaturated nitrile monomer and carry out modification; Emulsifying agent comprises anionic emulsifier and the alkylaryl polyethenoxy ether class nonionic emulsifying agents such as alkyl atmosphere polyoxyethylene ether sulfate, and the not one in alkylaryl polyoxyethylene ether sulfate or alkyl diphenyl ether disulfonate at least selected by anionic emulsifier; Persulphate is initiator, and alkyl sulfide alcohols is molecular weight regulator, adopts ionogen, sequestrant, pH buffer reagent required in letex polymerization.
Such scheme improves prior art to a certain extent, by utilizing batch charging mode synthetic surface tension force high, and the novel carboxylic styrene-butadiene latex that particle diameter is little.But the latex particle size size of program synthesis can not regulate, and makes particle diameter distribution of latex concentrate, affects the mobility that latex is good, mechanical stability and chemical stability.
Summary of the invention
The object of the invention is for the problems referred to above, provide a kind of operation simple, use easy to operate, the Small-particle-size carboxylic styrene-butadiene latex preparation method of the size of adjustable latex.
Another object of the present invention is to provide a kind of Small-particle-size carboxylic styrene-butadiene latex adopting above-mentioned preparation method to obtain.
For achieving the above object, present invention employs following technical proposal: the first conception of the present invention is to provide a kind of Small-particle-size carboxylic styrene-butadiene latex preparation method, and this preparation method comprises the steps:
Material component of A, seed latex and preparation method thereof:
1. seed latex comprises the material component of following portions by weight:
Soft water: 250-350 part, divinyl: 10-30 part, vinylbenzene: 70-90 part, compound emulsifying agent: 10-15 part, initiator: 0.2-1.2 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of seed latex:
The rear priority that vacuumizes polymeric kettle drops into above-mentioned soft water, compound emulsifying agent, molecular weight regulator, pH buffer reagent, divinyl, vinylbenzene and the ionogen needed for letex polymerization and sequestrant, after being warming up to 40-60 DEG C, add initiator, reaction 10-15 hour, reaction to transformation efficiency reaches after more than 98%, cool to less than 30 DEG C, synthesize seed latex;
Material component of B, carboxylic styrene butadiene latex and preparation method thereof:
1. carboxylic styrene butadiene latex comprises the material component of following portions by weight:
Soft water: 100-120 part, seed latex: 10-15 part, divinyl: 30-80 part, vinylbenzene: 20-70 part, unsaturated carboxylic acid: 1-5 part, function monomer: 2-6 part, compound emulsifying agent: 1-4 part, initiator: 0.3-1.5 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of carboxylic styrene butadiene latex:
Polymeric kettle vacuumizes rear priority and adds ionogen, sequestrant and pH buffer reagent needed for above-mentioned soft water, seed latex, letex polymerization, after being warming up to 75 DEG C, drip divinyl, vinylbenzene, function monomer, unsaturated carboxylic acid, molecular weight regulator, compound emulsifying agent and initiator simultaneously, time for adding controls at 2-3 hour, temperature controls at 75-95 DEG C, insulation reaction 3-5 hour, when transformation efficiency reaches more than 98%, carry out degassed process, regulate between latex pH value to 7-8 with alkali lye, cool to less than 30 DEG C, synthesis carboxylic styrene butadiene latex.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described unsaturated carboxylic acid comprises any one or multiple combination in vinylformic acid, methacrylic acid, methylene-succinic acid.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described function monomer comprises vinyl cyanide and acrylamide.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described compound emulsifying agent is the combination of any one or two kinds in anionic emulsifier and nonionic emulsifying agent.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described anionic emulsifier comprises any one or multiple combination in sodium alkyl sulfate, alkyl sodium sulfonate, sodium alkyl benzene sulfonate and alkyl diphenyl ether disulphonic acid sodium.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, it is any one or multiple combination in 5-40 alkylphenol polyoxyethylene that described nonionic emulsifying agent comprises ethoxymer distribution.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described molecular weight regulator is alkyl sulfhydryl.
In the preparation method of above-mentioned Small-particle-size carboxylic styrene-butadiene latex, described alkyl sulfhydryl is lauryl mercaptan.
Second conception of the present invention is to provide a kind of Small-particle-size carboxylic styrene-butadiene latex, and this Small-particle-size carboxylic styrene-butadiene latex adopts above-mentioned preparation method to obtain, and the size of described Small-particle-size carboxylic styrene-butadiene latex is 80-100nm.
Compared with prior art, this Small-particle-size carboxylic styrene-butadiene latex preparation method, operation is simple, uses easy to operate, the size of adjustable latex; The advantage of the Small-particle-size carboxylic styrene-butadiene latex adopting the present invention to prepare is: size distribution is in very narrow single dispersing, and good fluidity, have excellent mechanical stability and chemical stability, cohesive strength is high.
Accompanying drawing explanation
Fig. 1 is the Electronic Speculum figure of embodiment 1 product.
Fig. 2 is the Electronic Speculum figure of comparative example 1 product.
Embodiment
Embodiment 1:
Material component of A, seed latex and preparation method thereof:
1. seed latex comprises the material component of following portions by weight:
Soft water: 250-350 part, divinyl: 10-30 part, vinylbenzene: 70-90 part, compound emulsifying agent: 10-15 part, initiator: 0.2-1.2 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of seed latex:
The rear priority that vacuumizes polymeric kettle drops into above-mentioned soft water, compound emulsifying agent, molecular weight regulator, pH buffer reagent, divinyl, vinylbenzene and the ionogen needed for letex polymerization and sequestrant, after being warming up to 40-60 DEG C, add initiator, reaction 10-15 hour, reaction to transformation efficiency reaches after more than 98%, cool to less than 30 DEG C, synthesis seed latex;
Material component of B, carboxylic styrene butadiene latex and preparation method thereof:
1. carboxylic styrene butadiene latex comprises the material component of following portions by weight:
Soft water: 100-120 part, seed latex: 10-15 part, divinyl: 30-80 part, vinylbenzene: 20-70 part, unsaturated carboxylic acid: 1-5 part, function monomer: 2-6 part, compound emulsifying agent: 1-4 part, initiator: 0.3-1.5 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of carboxylic styrene butadiene latex:
Polymeric kettle vacuumizes rear priority and adds ionogen, sequestrant and pH buffer reagent needed for above-mentioned soft water, seed latex, letex polymerization, after being warming up to 75 DEG C, drip divinyl, vinylbenzene, function monomer, unsaturated carboxylic acid, molecular weight regulator, compound emulsifying agent and initiator simultaneously, time for adding controls at 2-3 hour, temperature controls at 75-95 DEG C, insulation reaction 3-5 hour, when transformation efficiency reaches more than 98%, carry out degassed process, regulate between latex pH value to 7-8 with alkali lye, cool to less than 30 DEG C, synthesis carboxylic styrene butadiene latex.
In above-described embodiment 1, described molecular weight regulator is alkyl sulfhydryl, and described alkyl sulfhydryl comprises lauryl mercaptan; Compound emulsifying agent is the combination of any one or two kinds in anionic emulsifier and nonionic emulsifying agent, described anionic emulsifier comprises any one or multiple combination in sodium alkyl sulfate, alkyl sodium sulfonate, sodium alkyl benzene sulfonate and alkyl diphenyl ether disulphonic acid sodium, and it is any one or multiple combination in 5-40 alkylphenol polyoxyethylene that described nonionic emulsifying agent comprises ethoxymer distribution; Unsaturated carboxylic acid comprises any one or multiple combination in vinylformic acid, methacrylic acid, methylene-succinic acid; Function monomer comprises vinyl cyanide and acrylamide.
Adopt the Small-particle-size carboxylic styrene-butadiene latex that above-mentioned preparation method obtains, its particle diameter is 80-100nm.
As one of technical scheme optimized the most, in the present embodiment 1, in the preparation of seed latex, soft water is 280kg, and molecular weight regulator is 10kg, compound emulsifying agent is 12kg, and divinyl is 10kg, and vinylbenzene is 90kg, initiator is 0.5kg, and temperature of reaction is 52 DEG C, and the reaction times is 12 hours; In the preparation of carboxylic styrene butadiene latex, soft water is 110kg, seed latex is 13kg, and divinyl is 45kg, and vinylbenzene is 55kg, unsaturated carboxylic acid is 3kg, function monomer is 4kg, and compound emulsifying agent is 3kg, and initiator is 0.8kg, molecular weight regulator is 0.5kg, time for adding is 3.5 hours, and temperature of reaction is 80 DEG C, and insulation reaction is 3 hours.
Embodiment 2:
Material component of seed latex and carboxylic styrene butadiene latex and preparation method thereof all with above-described embodiment 1 roughly the same, do not repeat herein.
In above-described embodiment 2, described molecular weight regulator, compound emulsifying agent, unsaturated carboxylic acid, function monomer all with embodiment 1 roughly the same, do not repeat herein.
Adopt the Small-particle-size carboxylic styrene-butadiene latex that above-mentioned preparation method obtains, its particle diameter is 80-100nm.
As one of technical scheme optimized the most, in the present embodiment 2, in the preparation of seed latex, soft water is 310kg, and compound emulsifying agent is 11kg, and divinyl is 15kg, and vinylbenzene is 85kg, and initiator is 0.4kg, and temperature of reaction is 48 DEG C, and the reaction times is 14 hours; The preparation seed latex of carboxylic styrene butadiene latex chooses 12kg, and time for adding is 3 hours, all the other consumptions all with embodiment 1 roughly the same, do not repeat herein.
Embodiment 3:
Material component of seed latex and carboxylic styrene butadiene latex and preparation method thereof all with above-described embodiment 1 or 2 roughly the same, do not repeat herein.
In above-described embodiment 3, described molecular weight regulator, compound emulsifying agent, unsaturated carboxylic acid, function monomer all with embodiment 1 or 2 roughly the same, do not repeat herein.
Adopt the Small-particle-size carboxylic styrene-butadiene latex that above-mentioned preparation method obtains, its particle diameter is 80-100nm.
As one of technical scheme optimized the most, in the present embodiment 3, in the preparation of seed latex, soft water is 330kg, and compound emulsifying agent is 13kg, and divinyl is 22kg, and vinylbenzene is 78kg, and initiator is 0.7kg, and temperature of reaction is 55 DEG C, and the reaction times is 11 hours; In the preparation of carboxylic styrene butadiene latex, seed latex is chosen for 10kg, and time for adding is 2.5 hours, all the other consumptions all with embodiment 1 or 2 roughly the same, do not repeat herein.
In order to compare the performance of the Small-particle-size carboxylic styrene-butadiene latex obtained by the inventive method, be described further below in conjunction with comparative example 1.
Adopt the preparation method of embodiment 1, do not add seed latex to test, consumption is constant, other conditions are also constant, and synthesized carboxylic styrene butadiene latex performance declines to some extent, and surface tension is on the low side, particle diameter is larger, exceed 80-100nm, chemical stability and mechanical stability are also all poor, cannot meet the requirement of Coated Paper coating.
Carry out Electronic Speculum test to the product carboxylic styrene butadiene latex of embodiment 1 and comparative example 1, the Electronic Speculum of embodiment 1 the results are shown in Figure 1, and the Electronic Speculum of comparative example 1 the results are shown in Figure 2, can obtain from Fig. 1 and Fig. 2, and the particle size dispersion of Fig. 1 is very narrow single dispersing, good fluidity.
Known from embodiment 1-3, the size of carboxylic styrene butadiene latex can by the accurate control regulating the add-on of seed latex to realize final latex particle size, and namely along with the increase of seed latex amount, the particle diameter of its carboxylic styrene butadiene latex reduces.
The testing method accepted standard of Small-particle-size carboxylic styrene-butadiene latex is as follows:
Total solid content: SH/T1154-92
Viscosity: SH/T1152-92
PH value: SH/T1150-92
Surface tension: SH/T1156-92
Mechanical stability: SH/T1151-92
Chemical stability: SH/T1608-95
Particle diameter: AUTOSIZER IIC particle instrument
In order to the raw material dosage that more clearly indicates 3 embodiments and 1 comparative example and the product performance obtained, list in a tabular form below.
The synthesizing formula of table 1 Small-particle-size carboxylic styrene-butadiene latex
The performance index of table 2 Small-particle-size carboxylic styrene-butadiene latex
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.

Claims (2)

1. a preparation method for Small-particle-size carboxylic styrene-butadiene latex, is characterized in that, this preparation method comprises the steps:
Material component of A, seed latex and preparation method thereof:
1. seed latex comprises the material component of following portions by weight:
Soft water: 250-350 part, divinyl: 10-30 part, vinylbenzene: 70-90 part, compound emulsifying agent: 10-15 part, initiator: 0.2-1.2 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of seed latex:
The rear priority that vacuumizes polymeric kettle drops into above-mentioned soft water, compound emulsifying agent, molecular weight regulator, pH buffer reagent, divinyl, vinylbenzene and the ionogen needed for letex polymerization and sequestrant, after being warming up to 40-60 DEG C, add initiator, reaction 10-15 hour, reaction to transformation efficiency reaches after more than 98%, cool to less than 30 DEG C, synthesize seed latex;
Material component of B, carboxylic styrene butadiene latex and preparation method thereof:
1. carboxylic styrene butadiene latex comprises the material component of following portions by weight:
Soft water: 100-120 part, seed latex: 10-15 part, divinyl: 30-80 part, vinylbenzene: 20-70 part, unsaturated carboxylic acid: 1-5 part, function monomer: 2-6 part, compound emulsifying agent: 1-4 part, initiator: 0.3-1.5 part, molecular weight regulator: 0.1-0.6 part and the ionogen needed for letex polymerization, sequestrant and pH buffer reagent;
2. the preparation method of carboxylic styrene butadiene latex:
Polymeric kettle vacuumizes rear priority and adds ionogen, sequestrant and pH buffer reagent needed for above-mentioned soft water, seed latex, letex polymerization, after being warming up to 75 DEG C, drip divinyl, vinylbenzene, function monomer, unsaturated carboxylic acid, molecular weight regulator, compound emulsifying agent and initiator simultaneously, time for adding controls at 2-3 hour, temperature controls at 75-95 DEG C, insulation reaction 3-5 hour, when transformation efficiency reaches more than 98%, carry out degassed process, regulate between latex pH value to 7-8 with alkali lye, cool to less than 30 DEG C, synthesis carboxylic styrene butadiene latex;
Described unsaturated carboxylic acid comprises any one or multiple combination in vinylformic acid, methacrylic acid, methylene-succinic acid; Described function monomer comprises vinyl cyanide and acrylamide; Described compound emulsifying agent is the combination of any one or two kinds in anionic emulsifier and nonionic emulsifying agent; Described anionic emulsifier comprises any one or multiple combination in sodium alkyl sulfate, alkyl sodium sulfonate, sodium alkyl benzene sulfonate and alkyl diphenyl ether disulphonic acid sodium; It is any one or multiple combination in 5-40 alkylphenol polyoxyethylene that described nonionic emulsifying agent comprises ethoxymer distribution; Described molecular weight regulator is alkyl sulfhydryl; Described alkyl sulfhydryl is lauryl mercaptan.
2. the Small-particle-size carboxylic styrene-butadiene latex that obtains of the preparation method of Small-particle-size carboxylic styrene-butadiene latex according to claim 1; The particle diameter of described Small-particle-size carboxylic styrene-butadiene latex is 80-100nm.
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