CN107216424B - A kind of polymerization of carboxylic styrene butadiene latex - Google Patents

A kind of polymerization of carboxylic styrene butadiene latex Download PDF

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CN107216424B
CN107216424B CN201710611936.1A CN201710611936A CN107216424B CN 107216424 B CN107216424 B CN 107216424B CN 201710611936 A CN201710611936 A CN 201710611936A CN 107216424 B CN107216424 B CN 107216424B
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reaction vessel
polymerization
styrene butadiene
carboxylic styrene
butadiene latex
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CN107216424A (en
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马楠
张弘强
李兴芳
黄塑塑
王龙
王笑甜
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Zhejiang Tianchen Rubber Industry Co Ltd
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Zhejiang Tianchen Rubber Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F236/00Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F236/02Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F236/04Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F236/06Butadiene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/26Emulsion polymerisation with the aid of emulsifying agents anionic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/30Emulsion polymerisation with the aid of emulsifying agents non-ionic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/06Hydrocarbons
    • C08F212/08Styrene

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention relates to a kind of polymerizations of carboxylic styrene butadiene latex, its polymerization process carries out respectively in two polymeric kettles, main reaction carries out in the first reaction vessel, particle diameter increases and molecule is stablized growth course and carried out in the second reaction vessel, second reaction vessel can keep temperature more lower than polymerization temperature, on the one hand make branching and be crosslinked the reduction of these rate of side reactions, thereby reduce the probability of glue residue generation, the mobility and stability of latex improve, improve latex quality, increase added value of product, on the other hand the second reaction vessel, which does not have temperature, reduces raised process again, reduce energy consumption, improve production efficiency.In addition, two sections of polymerization techniques of carboxylic styrene butadiene latex of the present invention can reduce emulsifier 30%-40%, production cost can be not only reduced, but also residual emulsifiers content in glue can be reduced, be conducive to improve latex quality and processing performance.

Description

A kind of polymerization of carboxylic styrene butadiene latex
Technical field
The present invention relates to a kind of polymerizations of carboxylic styrene butadiene latex, belong to technical field of emulsion polymerization.
Background technique
Emulsion polymerization is monomer by emulsifier and mechanical stirring, makes monomer be dispersed in water to form lotion, adds and draw It sends out agent to cause, generates emulsion particle isolated each other by micella mechanism or oligomer mechanism, and it is poly- to carry out free radical addition wherein It closes or ion addition polymerize to produce a kind of polymerization of high polymer.Recently as the development of emulsion polymerization technology, lotion Polymerization process has increasing importance to the production of commercial polymer, in many polymer such as synthetic rubber, synthesis modeling Material, synthetic resin coating, adhesive, flocculant, impact copolymer production in, emulsion polymerization have become main method it One.
Carboxylic styrene butadiene latex is to add a small amount of carboxylic acid and other auxiliary agents with butadiene, styrene, is generated by emulsion polymerization Copolymer is a kind of milky aqueous dispersion with bluish violet gloss.Carboxylic styrene butadiene latex has conjunctiva intensity and bonding force Higher, stability, mobility are all good, and loading is big, and moldability is good, mechanical, chemistry is excellent with freeze-thaw stability, with pigment, fill out Expect the features such as compatibility is good, purposes includes that papermaking, carpet, weaving, ornaments (charcoal carving and plastic flower), architectural decoration (change Property cement mortar, timber glue, modified pitch, oil drilling) etc..
The emulsion polymerization process of carboxylic styrene butadiene latex carries out in same kettle in prior art, when reaction reaches holding stage When, monomer droplet disappears substantially, and residual monomer largely swells in emulsion particle or soluble in water, the branching of macromolecular chain at this time and Crosslinking aggravation, easily generates gel in this stage, and bulk gels are precipitated as glue residue and from lotion, and yield is brought to reduce, Emulsifier increases, and product glue residue content is high, and environmental treatment burden increases, and the particle diameter distribution of emulsion particle broadens, system colloid Mobility and stability decline etc. a series of adverse effects;In addition, in existing technique, one kettle latex of every production has anti- Kettle temperature degree is answered to reduce raised process again, the energy consumption of generation is high.
Currently, research of the countries in the world all in terms of carrying out carboxylic styrene butadiene latex polymerization technique, in the hope of improving existing product Some shortcomings, realize the multifunction of carboxylic styrene butadiene latex.
Summary of the invention
The technical problem to be solved by the present invention is to overcome emulsifier existing in the prior art high, product glue residue Content is high, the non-uniform technical problem of molecular weight, provides that a kind of emulsifier is low, and product impurity content is few, and molecular weight is more equal The polymerization of even carboxylic styrene butadiene latex.
The technical solution adopted by the present invention to solve the technical problems is:
The present invention provides a kind of polymerization of carboxylic styrene butadiene latex, and the polymerization process of this method is distinguished in two polymeric kettles It carries out, main reaction carries out in the first reaction vessel, and particle diameter increases and molecule stablizes growth course in the second reaction It is carried out in container, the specific process is as follows:
Prepare raw material: in terms of mass fraction, comprising: 100 parts of polymerized monomers, 0.9-1.05 parts of emulsifiers, 50-180 parts go Ionized water, 0.3-0.9 part molecular weight regulator, 0.3-1.5 parts of initiators;
Polymerization process:
After (1) first reaction vessel vacuumizes, by the deionized water of 70-80%, 20- in the composition of raw materials stirred evenly The mixed material of the molecular weight regulator of 40% polymerized monomer in addition to butadiene, the emulsifier of 20-40% and 20-40% is thrown Enter the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, and the butadiene of 15-25% is pressed into first with nitrogen In reaction vessel;
(3) material in the first reaction vessel is heated, 65-70 DEG C is increased to temperature, the initiator of 25-30% is added, Stop heating;
(4) remaining deionized water, polymerized monomer, emulsification are added by several times or in a manner of being added dropwise into the first reaction vessel Agent, initiator and molecular weight regulator make the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the gas pressure of the material in the first reaction vessel Enter the second reaction vessel;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined value, be added eventually Only agent adjusts pH value, completes polymerization.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the step (3) is middle to heat in the first reaction vessel The method of material is to be passed through steam into the first reaction vessel.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the intake of water vapour described in the step (3) For 2000-3000kg/h, the initiator is added in 0.2-0.3h and finishes, and keeps water vapour to be passed through during the addition process.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the gas in the step (5) are water vapour and nitrogen The mixed gas of gas, wherein water vapour and nitrogen volume ratio are 0.1-0.2:1.
Further, the polymerization of carboxylic styrene butadiene latex of the invention, the temperature of the water vapour are 145-175 DEG C.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, it is remaining deionized water in the step (4), poly- Close monomer, emulsifier, initiator and the molecular weight regulator investment in 2-4 hours.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the emulsifier are fatty acid soaps, disproportionated rosin acid One of soap, alkyl sulfate, alkyl phenol polyoxyethylene ether and sorbitan fatty acid ester are a variety of.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the initiator are ammonium persulfate, benzoyl peroxide first One of acyl, peracetic acid, azodiisobutyronitrile, azo dicyano valeric acid and azo dicyclohexyl formonitrile HCN are more Kind.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the molecular weight regulator are tertiary dodecyl sulphur Alcohol.
Preferably, the polymerization of carboxylic styrene butadiene latex of the invention, the terminator are hydroquinone, to tert-butyl o One kind of benzenediol, wood tar.
The beneficial effects of the present invention are:
(1) polymerization of carboxylic styrene butadiene latex of the present invention, polymerization process carries out respectively in two polymeric kettles, main Reaction carries out in the first reaction vessel, and particle diameter increases and molecule is stablized growth course and carried out in the second reaction vessel, Second reaction vessel can keep temperature more lower than polymerization temperature, so that branching and crosslinking these rate of side reactions reduction, into And the probability of glue residue generation is reduced, so that the mobility of latex and stability improve, latex quality is improved, it is attached to increase product It is value added.
(2) two sections of polymerization techniques of carboxylic styrene butadiene latex of the present invention can reduce emulsifier 30%-40%, can both reduce Production cost, and residual emulsifiers content in glue can be reduced, be conducive to improve latex quality and processing performance.
(3) in existing technique, one kettle latex of every production has temperature of reaction kettle to reduce raised process again, and this hair The second reaction vessel can remain same temperature in the polymerization of bright carboxylic styrene butadiene latex, just further reduced in this way Energy consumption improves production efficiency.
Specific embodiment
For a clearer understanding of the technical characteristics, objects and effects of the present invention, now illustrate of the invention specific Embodiment.
Embodiment 1
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 0.95 part of emulsifier, 50 parts of deionized waters, 0.3 part of molecular weight regulator, 0.3 part of initiator;
The polymerized monomer composition are as follows: 40wt% butadiene, 55wt% styrene, 5wt% acrylic acid;The emulsifier is Fatty acid soaps;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is ammonium persulfate;
Polymerization the following steps are included:
(1) polymerized monomer by 80% deionized water, 20% in composition of raw materials in addition to butadiene, 40% emulsifier Molecular weight regulator with 40% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N215% the first reaction of butadiene indentation is held In device;
(3) it is 145 DEG C of water vapours that the intake into the first reaction vessel with 3000kg/h, which is passed through temperature, by temperature of charge After being increased to 69 DEG C, 25% initiator is added, stops being passed through for steam;
(4) remaining deionized water, polymerized monomer, emulsifier, initiator is added by several times into the first reaction vessel and divides Son amount regulator, makes the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, be added to benzene Diphenol completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.1, and the temperature of the water vapour is 175 DEG C, gas can be made to be maintained at suitable temperature in this way Degree, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, have It is carried out conducive to stablizing for polymerization, is conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator is added in 0.25h Finish, and during the addition process keep water vapour be passed through, the remaining deionized water, polymerized monomer, emulsifier, initiator and Molecular weight regulator is put into 3 hours, rate of polymerization can be made to slow down in this way, prevents the even cruelly poly- danger of blunt temperature Danger guarantees production safety.
Embodiment 2
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 1 part of emulsifier, 180 parts of deionized waters, 0.9 part of molecular weight regulator, 1.5 Part initiator;
The polymerized monomer composition are as follows: 45wt% butadiene, 40wt% styrene, 15wt% acrylic acid;The emulsifier For disproportionated rosin acid soap;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is benzoyl peroxide;
Polymerization the following steps are included:
(1) polymerized monomer by 70% deionized water, 40% in composition of raw materials in addition to butadiene, 20% emulsifier Molecular weight regulator with 20% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N225% the first reaction of butadiene indentation is held In device;
(3) it after the temperature of charge in the first reaction vessel being increased to 67 DEG C by the way of collet heating, adds 30% initiator;
(4) remaining deionized water, polymerized monomer, emulsifier, initiation is added in a manner of being added dropwise into the first reaction vessel Agent and molecular weight regulator make the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, be added to uncle Butyl-catechol completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.15:1, and the temperature of the water vapour is 165 DEG C, gas can be made to be maintained at suitable in this way Temperature, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, Be conducive to stablizing for polymerization to carry out, be conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator has been added in 0.2h To finish, the remaining deionized water, polymerized monomer, emulsifier, initiator and molecular weight regulator are put into 2.5 hours, this Sample can be such that rate of polymerization slows down, and prevent the even cruelly poly- danger of blunt temperature, guarantee production safety.
Embodiment 3
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 1.05 parts of emulsifiers, 90 parts of deionized waters, 0.5 part of molecular weight regulator, 0.5 part of initiator;
The polymerized monomer composition are as follows: 40wt% butadiene, 45wt% styrene, 15wt% acrylic acid;The emulsifier For weight ratio be 1:1 alkyl sulfate and alkyl phenol polyoxyethylene ether;The molecular weight regulator is tert-dodecylmercaotan, The initiator is peracetic acid;
Polymerization the following steps are included:
(1) polymerized monomer by 75% deionized water, 30% in composition of raw materials in addition to butadiene, 30% emulsifier Molecular weight regulator with 30% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N220% the first reaction of butadiene indentation is held In device;
(3) it is 160 DEG C of water vapours that the intake into the first reaction vessel with 2400kg/h, which is passed through temperature, by temperature of charge After being increased to 66 DEG C, 26% initiator is added, stops being passed through for steam;
(4) remaining deionized water, polymerized monomer, emulsifier, initiator is added by several times into the first reaction vessel and divides Son amount regulator, makes the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, be added to uncle Butyl-catechol completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.2:1, and the temperature of the water vapour is 155 DEG C, gas can be made to be maintained at suitable in this way Temperature, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, Be conducive to stablizing for polymerization to carry out, be conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator has been added in 0.3h Finish, and during the addition process keep water vapour be passed through, the remaining deionized water, polymerized monomer, emulsifier, initiator and point Son amount regulator is put into 4 hours, rate of polymerization can be made to slow down in this way, prevents the even cruelly poly- danger of blunt temperature, Guarantee production safety.
Embodiment 4
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 0.9 part of emulsifier, 160 parts of deionized waters, 0.6 part of molecular weight regulator, 0.8 part of initiator;
The polymerized monomer composition are as follows: 50wt% butadiene, 35wt% styrene, 15wt% acrylic acid;The emulsifier For sorbitan fatty acid ester;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is two isobutyl of azo Nitrile;
Polymerization the following steps are included:
(1) polymerized monomer by 72% deionized water, 25% in composition of raw materials in addition to butadiene, 25% emulsifier Molecular weight regulator with 30% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N220% the first reaction of butadiene indentation is held In device;
(3) it after the temperature of charge in the first reaction vessel being increased to 70 DEG C by the way of collet heating, adds 30% initiator adds 27% initiator;
(4) remaining deionized water, polymerized monomer, emulsifier, initiation is added in a manner of being added dropwise into the first reaction vessel Agent and molecular weight regulator make the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, it is burnt that wood is added Oil completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.18:1, and the temperature of the water vapour is 165 DEG C, gas can be made to be maintained at suitable in this way Temperature, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, Be conducive to stablizing for polymerization to carry out, be conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator is added in 0.28h It finishing, the remaining deionized water, polymerized monomer, emulsifier, initiator and molecular weight regulator are put into 2 hours, this Sample can be such that rate of polymerization slows down, and prevent the even cruelly poly- danger of blunt temperature, guarantee production safety.
Embodiment 5
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 1 part of emulsifier, 110 parts of deionized waters, 0.7 part of molecular weight regulator, 1 part Initiator;
The polymerized monomer composition are as follows: 30wt% butadiene, 35wt% styrene, 35wt% acrylic acid;The emulsifier For fatty acid soaps;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is the azo two that mass fraction is 2:3 Cyanopentanoic acid and azo dicyclohexyl formonitrile HCN;
Polymerization the following steps are included:
(1) polymerized monomer by 73% deionized water, 30% in composition of raw materials in addition to butadiene, 30% emulsifier Molecular weight regulator with 30% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N220% the first reaction of butadiene indentation is held In device;
(3) it is 175 DEG C of water vapours that the intake into the first reaction vessel with 2000kg/h, which is passed through temperature, by temperature of charge After being increased to 65 DEG C, 28% initiator is added, stops being passed through for steam;
(4) remaining deionized water, polymerized monomer, emulsifier, initiator is added by several times into the first reaction vessel and divides Son amount regulator, makes the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, be added to benzene Diphenol completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.15:1, and the temperature of the water vapour is 170 DEG C, gas can be made to be maintained at suitable in this way Temperature, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, Be conducive to stablizing for polymerization to carry out, be conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator is added in 0.25h Finish, and during the addition process keep water vapour be passed through, the remaining deionized water, polymerized monomer, emulsifier, initiator and Molecular weight regulator is put into 3 hours, rate of polymerization can be made to slow down in this way, prevents the even cruelly poly- danger of blunt temperature Danger guarantees production safety.
Embodiment 6
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 1 part of emulsifier, 70 parts of deionized waters, 0.8 part of molecular weight regulator, 1.2 parts Initiator;
The polymerized monomer composition are as follows: 40wt% butadiene, 40wt% styrene, 20wt% acrylic acid;The emulsifier For fatty acid soaps;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is ammonium persulfate;
Polymerization the following steps are included:
(1) polymerized monomer by 80% deionized water, 35% in composition of raw materials in addition to butadiene, 35% emulsifier Molecular weight regulator with 35% is first mixed and stirred in mixing kettle uniform mixed material, vacuumizes to the first reaction vessel Afterwards, mixed material is put into the first reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, uses N220% the first reaction of butadiene indentation is held In device;
(3) it is 170 DEG C of water vapours that the intake into the first reaction vessel with 2700kg/h, which is passed through temperature, by temperature of charge After being increased to 68 DEG C, 30% initiator is added, stops being passed through for steam;
(4) it is passed through cooling water to the inner coil pipe of the first reaction vessel, remaining go is added by several times into the first reaction vessel Ionized water, polymerized monomer, emulsifier, initiator and molecular weight regulator make the temperature in the first reaction vessel be maintained at 80-90 ℃;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, by the material water vapour in the first reaction vessel The second reaction vessel is pressed into the mixed gas of nitrogen;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined, it is burnt that wood is added Oil completes polymerization.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, the mixed gas of water vapour and nitrogen described in step (5) Middle water vapour and nitrogen ratios are 0.12, and the temperature of the water vapour is 160 DEG C, gas can be made to be maintained at suitable temperature in this way Degree, so that it is smaller containing low molecular small grain size latex temperature fluctuation from the first reaction vessel the second reaction vessel of indentation, have It is carried out conducive to stablizing for polymerization, is conducive to improve latex quality.
The polymerization of the carboxylic styrene butadiene latex of the present embodiment, in step (3), the initiator is added in 0.25h Finish, and during the addition process keep water vapour be passed through, the remaining deionized water, polymerized monomer, emulsifier, initiator and Molecular weight regulator is put into 3 hours, rate of polymerization can be made to slow down in this way, prevents the even cruelly poly- danger of blunt temperature Danger guarantees production safety.
Comparative example 1
The present embodiment provides a kind of polymerizations of carboxylic styrene butadiene latex, the specific process is as follows:
Prepare raw material: 100 parts of polymerized monomers, 1.5 parts of emulsifiers, 70 parts of deionized waters, 0.8 part of molecular weight regulator, 1.2 Part initiator;
The polymerized monomer composition are as follows: 40wt% butadiene, 40wt% styrene, 20wt% acrylic acid;The emulsifier For fatty acid soaps;The molecular weight regulator is tert-dodecylmercaotan, and the initiator is ammonium persulfate;
Polymerization the following steps are included:
(1) polymerized monomer by 80% deionized water, 35% in composition of raw materials in addition to butadiene, 35% emulsifier Molecular weight regulator with 35% is first mixed and stirred in mixing kettle uniform mixed material, after reaction vessel vacuumizes, Mixed material is put into reaction vessel;
(2) air is displaced with nitrogen in the reaction vessel, uses N2It will be in 20% butadiene indentation polymeric kettle;
(3) it is 170 DEG C of water vapours that the intake into reaction vessel with 2700kg/h, which is passed through temperature, and temperature of charge is increased To after 68 DEG C, 30% initiator is added, initiator is added in 0.25h and finishes, and stops being passed through for steam;
(4) remaining deionized water, polymerized monomer, emulsifier, initiator and molecular-weight adjusting is added by several times in 3 hours Agent makes the temperature in reaction vessel be maintained at 80-90 DEG C in reaction vessel, and pressure is maintained at 0.8Mpa hereinafter, rate to be transformed After reaching predetermined, wood tar is added, completes polymerization.
Effect example
In order to more clearly represent the raw material dosage and properties of product obtained of 6 embodiments and 1 comparative example, under It lists in a tabular form in face.
Table 1 is the composition of raw materials of carboxylic styrene butadiene latex
Table 2 is measurement after the obtained latex of the carboxylic styrene butadiene latex polymerization of embodiment 1-6 and comparative example 1 is sampled Average grain diameter, particle diameter distribution
Note: average grain diameter and particle diameter distribution are measured using transmission electron microscopy image analysis method;
Viscosity is measured using NDJ-1 type rotational viscometer.
It can be seen from Table 1 that producing same amount of carboxylic styrene butadiene latex, embodiment 1-6 is used compared with comparative example The amount of emulsifier reduces 30-40%, and especially embodiment 6 is compared with comparative example 1, in addition to the amount of emulsifier used reduces 33%, Other composition of raw materials are identical, it is seen that the polymerization of carboxylic styrene butadiene latex of the invention can substantially reduce the use of emulsifier Amount reduces production cost.
It can be seen from Table 2 that the preparation-obtained carboxylic styrene butadiene latex of embodiment 1-6, compared with comparative example 1, partial size divides Cloth is more concentrated, and the percentage that the carboxylic styrene butadiene latex amounts of particles that particle size is 120-140nm accounts for total particle quantity is big In 79%, embodiment 6 is that particle size is distributed the most preferred embodiment most concentrated, and can also be seen that the present invention by Electronic Speculum result The residual impurity content of preparation-obtained carboxylic styrene butadiene latex is few, and mobility and stability are high, and latex quality is good.
In addition, the second reaction vessel can be protected always in the polymerization of carboxylic styrene butadiene latex in 1-6 of the embodiment of the present invention Hold same temperature, and the temperature is lower than polymerization temperature, and the every production kettle latex of comparative example 1, there is temperature of reaction kettle reduction again Raised process, it is seen then that the polymerization of carboxylic styrene butadiene latex of the present invention can further decrease energy consumption, improve production effect Rate.
It should be pointed out that polymerization of the invention is equally applicable to the polymerization of styrene-butadiene latex.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.

Claims (10)

1. a kind of polymerization of carboxylic styrene butadiene latex, which is characterized in that the composition of raw materials and polymerization process of the method are as follows:
Composition of raw materials: in terms of mass fraction, comprising: 100 parts of polymerized monomers, 0.9-1.05 parts of emulsifiers, 50-180 parts of deionizations Water, 0.3-0.9 part molecular weight regulator, 0.3-1.5 parts of initiators;
Polymerization process:
After (1) first reaction vessel vacuumizes, the deionized water of 70-80%, 20-40% in the composition of raw materials stirred evenly are removed The mixed material investment first of the molecular weight regulator of the emulsifier and 20-40% of polymerized monomer, 20-40% other than butadiene Reaction vessel;
(2) air is displaced with nitrogen in the first reaction vessel, and is reacted the butadiene indentation first of 15-25% with nitrogen In container;
(3) material in the first reaction vessel is heated, 65-70 DEG C is increased to temperature, the initiator of 25-30% is added, is stopped Heating;
(4) into the first reaction vessel by several times or be added in a manner of being added dropwise remaining deionized water, polymerized monomer, emulsifier, Initiator and molecular weight regulator make the temperature in the first reaction vessel be maintained at 80-90 DEG C;
(5) to pressure reduction in the first reaction vessel to 1atm hereinafter, the gas of the material in the first reaction vessel is pressed into the Two reaction vessels;
(6) temperature in the second reaction vessel is maintained at 70-80 DEG C, after rate to be transformed reaches predetermined value, terminator is added, PH value is adjusted, polymerization is completed.
2. the polymerization of carboxylic styrene butadiene latex according to claim 1, which is characterized in that lead into the first reaction vessel Enter steam with heated material.
3. the polymerization of carboxylic styrene butadiene latex according to claim 2, which is characterized in that steam described in step (3) Intake be 2000-3000kg/h, the initiator is added in 0.2-0.3h and finishes, and keeps during the addition process Steam is passed through.
4. the polymerization of carboxylic styrene butadiene latex according to claim 2 or 3, which is characterized in that the gas in step (5) For the mixed gas of water vapour and nitrogen, wherein steam and nitrogen volume ratio are 0.1-0.2:1.
5. the polymerization of carboxylic styrene butadiene latex according to claim 2 or 3, which is characterized in that the temperature of the steam It is 145-175 DEG C.
6. the polymerization of carboxylic styrene butadiene latex according to claim 5, which is characterized in that remaining in step (4) to go Ionized water, polymerized monomer, emulsifier, initiator and the molecular weight regulator investment in 2-4 hours.
7. the polymerization of carboxylic styrene butadiene latex according to claim 6, which is characterized in that the emulsifier is fatty acid One of soap, disproportionated rosin acid soap, alkyl sulfate, alkyl phenol polyoxyethylene ether and sorbitan fatty acid ester are more Kind.
8. the polymerization of carboxylic styrene butadiene latex according to claim 6, which is characterized in that the initiator is persulfuric acid Ammonium, benzoyl peroxide, peracetic acid, azodiisobutyronitrile, azo dicyano valeric acid and azo dicyclohexyl formonitrile HCN One of or it is a variety of.
9. the polymerization of carboxylic styrene butadiene latex according to claim 6, which is characterized in that the molecular weight regulator is Tert-dodecylmercaotan.
10. the polymerization of carboxylic styrene butadiene latex according to claim 6, which is characterized in that the terminator is to benzene One kind of diphenol, p-tert-Butylcatechol, wood tar.
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Publication number Priority date Publication date Assignee Title
CN101139413A (en) * 2006-09-05 2008-03-12 中国石油天然气集团公司 Method for synthesizing carboxyl butadiene-styrene latex used for cement group water-proofing material
CN102786620A (en) * 2012-07-18 2012-11-21 杭州蓝诚实业有限公司 Small-particle-size carboxylic styrene-butadiene latex and its preparation method
CN104592447A (en) * 2015-01-12 2015-05-06 浙江天晨胶业股份有限公司 Preparation method of carboxylic butadiene-styrene latex
CN104628953A (en) * 2015-01-12 2015-05-20 浙江天晨胶业股份有限公司 Carboxylated styrene-butadiene latex

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139413A (en) * 2006-09-05 2008-03-12 中国石油天然气集团公司 Method for synthesizing carboxyl butadiene-styrene latex used for cement group water-proofing material
CN102786620A (en) * 2012-07-18 2012-11-21 杭州蓝诚实业有限公司 Small-particle-size carboxylic styrene-butadiene latex and its preparation method
CN104592447A (en) * 2015-01-12 2015-05-06 浙江天晨胶业股份有限公司 Preparation method of carboxylic butadiene-styrene latex
CN104628953A (en) * 2015-01-12 2015-05-20 浙江天晨胶业股份有限公司 Carboxylated styrene-butadiene latex

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