CN102786316A - Manufacturing method of recycled foam material using granite powder as raw material - Google Patents
Manufacturing method of recycled foam material using granite powder as raw material Download PDFInfo
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- CN102786316A CN102786316A CN2012102863641A CN201210286364A CN102786316A CN 102786316 A CN102786316 A CN 102786316A CN 2012102863641 A CN2012102863641 A CN 2012102863641A CN 201210286364 A CN201210286364 A CN 201210286364A CN 102786316 A CN102786316 A CN 102786316A
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Abstract
The invention discloses a manufacturing method of a recycled foam material using granite powder as a raw material. The manufacturing method sequentially comprises the following steps of: controlling the fineness of the particles of the powder to be over 100 meshes; uniformly stirring and mixing; pressing mixture into a required granular material; placing the granular material in a mould with a required shape to stack and form; feeding into a high temperature furnace to heat; and finally cooling and taking out of the mould to obtain the recycled foam material finished product. A product produced by the manufacturing method has the advantages of fully consuming granite powder waste material, solving the problem of serious environmental pollution existing at a granite processing base for a long time and meeting environmental protection requirements, along with stable physical performance, light weight, thermal insulation, compression resistance, bending resistance, capabilities of being used for building wall or external wall decoration and fulfilling the aims of weight reduction and energy conservation of a building, fire prevention, water prevention and sound isolation performance and capability of being used as a fire-proof material and a wall isolating material.
Description
Technical field
The present invention relates to a kind of making method of utilizing the granite powder waste material for the generative foaming material of raw material.
Background technology
Grouan is that a kind of magma coagulates the volcanic rock that but forms below the face of land, and staple is feldspar and quartz.Because grouan is plutonite, often can form physically well develop, mineral grain that naked eyes can be distinguished, thereby gain the name.Grouan is easy-weathering not, and color is attractive in appearance, and appearance luster can keep more than a century, because its hardness is high, wear-resistant, and except being used as senior building decorative engineering, ground, hall, or the material of the first-selection of open-air engraving.The natural formation of grouan need pass through a century in addition thousands of before; Because human constantly exploitation, the reserves of natural granite constantly reduce, and can produce the waste material and the granite powder of many grouan in the course of processing of grouan; These waste materials and granite powder are not used; Will produce severe contamination, destroy environment, the restriction expanding economy.The method of traditional digestion granite powder adopts low temperature, mixes sticking technology making twice-laid stuff, and its density of product is big, reaches 2.5 tons/m
3, it is fast to conduct heat, and in making processes, needs to add chemical adhesive.
Also have a kind of application number to be 200710142893.3 to be called the Chinese invention patent application of " utilize granite powder waste material artificial compound board prepared " to disclose a kind of novel artificial composite plank, process by the grouan waste material.Prescription comprises resin, solidifying agent, promotor, granite powder, gravel particle or the like.This artificial composite plank, pattern is many, and length can accomplish enough big, thereby can be applied to various places.But owing to used inflammable or deleterious chemicals in the prescription of said artificial composite plank, people's cognition is damaged, and density is big, deal is heavy, and transportation and installation be inconvenience all, is difficult for insulation again, nor can reuses.Therefore, the structure of this composition board also need be done further improvement.
Summary of the invention
Technical problem to be solved by this invention be provide to above-mentioned prior art present situation that a kind of technology is simple, preparation is convenient, environmental protection utilize the making method of granite powder for the generative foaming material of raw material.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this utilizes the making method of granite powder for the generative foaming material of raw material: it is characterized in that: may further comprise the steps successively:
One, the powder particle fineness with granite powder, the filler of fluxing, pore creating agent, polymerization material is controlled to be more than 100 orders;
Two, according to prescription above-mentioned materials is mixed into compound, again with the compound mold pressing or be rolled into required granulate material; Said prescription consists of: granite powder 70%～90%, and the filler 6%～25% of fluxing, pore creating agent are 1%～5%, and the polymerization material is 1%～5%, and above-mentioned per-cent is mass percent;
Three, the die body of the granulated material being put into desired shape is stacked moulding;
Four, it is that the High Temperature Furnaces Heating Apparatus of 1100～1400 degree was heated 50～70 minutes that the material that will stack moulding is then put into temperature together with die body; Take out from die body the cooling back, is the generative foaming finished material.
As improvement, the said filler of fluxing may be selected to be in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder any two kinds with the combined compsn of Feldspar Powder; The component ratio of said composition can be preferably: A: B: C=5: 1.5: 1.5; Wherein A representes Feldspar Powder; B is a kind of in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder; C is a kind of in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder, and B and C are two kinds of materials inequality.
As improvement, said pore creating agent may be selected to be zeyssatite, white titanium pigment, silit, lime carbonate, any two kinds of compsns in the barium carbonate; The component ratio of said composition can be preferably 1: 1.
As improvement, said polymerization material can be preferably the compsn of clay, wilkinite, borax; The component of said composition is than being clay: wilkinite: borax=1: 1: 1.
As improvement, said cooling can be preferably naturally cooling; Certainly, the time of naturally cooling can be preferably 11～13 hours, also can be longer or shorter, specifically can decide by practical situation.
Compared with prior art, the invention has the advantages that: generative foaming material of the present invention has following product performance:
(1) all raw materials are inorganic materials, no chemical pollution.
(2) high temperature burns till, more than high temperature resistant 1100 degree, and fire-resistant A level.
(3) cellular unicellular structure is airtight, and is waterproof, and heat conduction is slow.Waterproof, sound insulation, insulation.
(4) 0.3 ton/m of density range
3～1.2 tons/m
3, pressure-proof and snap-resistent, physical property is good.
(5) can reuse, still can burn till after dead meal is prepared burden again.
According to above-mentioned characteristic, the advantage of product of the present invention is, can fully digest the granite powder waste material, can solve the long-standing severe environmental pollution problem in grouan processing base, reaches environmental requirement.This product stable physical property, lightweight, insulation, resistance to compression, anti-folding can be used for construction wall or decoration of exterior wall, reaches building loss of weight and energy-conservation target.Also have this product also to have fire prevention, waterproof, sound damping performance, can be used for fire-retardant material, the body of wall barrier material.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail, the per-cent of following indication is mass percent;
Embodiment one, and the granite powder that utilizes of present embodiment consists of granite powder 70% for the prescription of the generative foaming material of raw material, the filler 22% of fluxing, pore creating agent 3%, polymerization material 5%.The said filler of fluxing is the feldspar powder, talcum powder, and the silicon powder compsn, its ratio is 5: 1.5: 1.5; Said pore creating agent is a zeyssatite, the silit compsn, and its ratio is 1: 1, said polymerization material is a clay; Wilkinite, the borax compsn, its ratio is 1: 1: 1.
According to above-mentioned prescription, the making method of generative foaming material may further comprise the steps successively:
One, through pulverizing, screening granite powder, the filler of fluxing, pore creating agent, polymerization material particles of powder fineness are controlled to be more than 100 orders;
Two, granite powder, the filler of fluxing, pore creating agent, polymerization material powder are mixed and process compound, again compound is processed required granulate material through mold pressing or roll extrusion;
Three, the granulated material is put into the die body of desired shape, stacked moulding;
Four, the material that will stack moulding is then put into High Temperature Furnaces Heating Apparatus together with die body and is slowly heated; Temperature up to High Temperature Furnaces Heating Apparatus reaches 1100～1400 degree; And in temperature is the High Temperature Furnaces Heating Apparatus of 1100～1400 degree, heated 50～70 minutes, be preferably 60 minutes, heat and from High Temperature Furnaces Heating Apparatus, take out after accomplishing; Naturally cooling took out from die body after 11～13 hours, was the generative foaming finished material.
Embodiment two, and the granite powder that utilizes of present embodiment for the prescription of the generative foaming material of raw material is: granite powder 76%, the filler 18% of fluxing, pore creating agent 3%, polymerization material 3%.The said packing agent of fluxing is the feldspar powder, the wollastonite material, and the mica powder compsn, its ratio is 5: 1.5: 1.5; Said pore creating agent is a zeyssatite, the barium carbonate compsn, and its ratio is 1: 1, said polymerization material is a clay; Wilkinite, the borax compsn, its ratio is 1: 1: 1.
According to above-mentioned prescription, the making method of generative foaming material may further comprise the steps successively:
One, through pulverizing, screening granite powder, the filler of fluxing, pore creating agent, polymerization material particles of powder fineness are controlled to be more than 100 orders;
Two, granite powder, the filler of fluxing, pore creating agent, polymerization material powder are mixed and process compound, again compound is processed required granulate material through mold pressing or roll extrusion;
Three, the granulated material is put into the die body of desired shape, stacked moulding;
Four, the material that will stack moulding is then put into High Temperature Furnaces Heating Apparatus together with die body and is slowly heated; Temperature up to High Temperature Furnaces Heating Apparatus reaches 1100～1400 degree; And in temperature is the High Temperature Furnaces Heating Apparatus of 1100～1400 degree, heated 50～70 minutes, be preferably 60 minutes, heat and from High Temperature Furnaces Heating Apparatus, take out after accomplishing; Naturally cooling took out from die body after 11～13 hours, was the generative foaming finished material.
Embodiment three, and the granite powder that utilizes of present embodiment for the prescription of the generative foaming material of raw material is: granite powder 75%, the filler 15% of fluxing, pore creating agent 4%, polymerization material 6%.The said filler of fluxing is the feldspar powder, mica powder, and the dry powder compsn, its ratio was followed successively by 5: 1.5: 1.5; Said pore creating agent is a white titanium pigment, silit, and compsn, its ratio is 1: 1; Said polymerization material is a clay, wilkinite, and the borax compsn, its ratio is 1: 1: 1.
According to above-mentioned prescription, the making method of generative foaming material may further comprise the steps successively:
One, through pulverizing, screening granite powder, the filler of fluxing, pore creating agent, polymerization material particles of powder fineness are controlled to be more than 100 orders;
Two, granite powder, the filler of fluxing, pore creating agent, polymerization material powder are mixed and process compound, again compound is processed required granulate material through mold pressing or roll extrusion;
Three, the granulated material is put into the die body of desired shape, stacked moulding;
Four, the material that will stack moulding is then put into High Temperature Furnaces Heating Apparatus together with die body and is heated; Temperature up to High Temperature Furnaces Heating Apparatus reaches 1100～1400 degree; And in temperature is the High Temperature Furnaces Heating Apparatus of 1100～1400 degree, heated 50～70 minutes, be preferably 60 minutes, heat and from High Temperature Furnaces Heating Apparatus, take out after accomplishing; Naturally cooling took out from die body after 11～13 hours, was the generative foaming finished material.This generative foaming material can be processed into exterior wall thermal insulation brick or warming plate, also can be used as the wall brick of indoor separation etc.
Claims (8)
1. making method of utilizing granite powder for the generative foaming material of raw material: it is characterized in that: may further comprise the steps successively:
One, the powder particle fineness with granite powder, the filler of fluxing, pore creating agent, polymerization material is controlled to be more than 100 orders;
Two, according to prescription above-mentioned materials is mixed into compound, again with the compound mold pressing or be rolled into required granulate material; Said prescription consists of: granite powder 70%～90%, and the filler 6%～25% of fluxing, pore creating agent are 1%～5%, and the polymerization material is 1%～5%, and above-mentioned per-cent is mass percent.
Three, the die body of the granulated material being put into desired shape is stacked moulding;
Four, it is that the High Temperature Furnaces Heating Apparatus of 1100～1400 degree was heated 50～70 minutes that the material that will stack moulding is then put into temperature together with die body; Take out from die body the cooling back, is the generative foaming finished material.
2. making method according to claim 1: it is characterized in that: the said filler of fluxing be in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder any two kinds with the combined compsn of Feldspar Powder.
3. making method according to claim 2; It is characterized in that: the component ratio of said compsn is: A: B: C=5: 1.5: 1.5; Wherein A representes Feldspar Powder; B is a kind of in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder, and C is a kind of in talcum powder, silicon powder, wollastonite material, mica powder, the dry powder, and B and C are two kinds of materials inequality.
4. making method according to claim 1 is characterized in that: said pore creating agent is a zeyssatite, white titanium pigment, silit, lime carbonate, any two kinds of compsns in the barium carbonate.
5. making method according to claim 4 is characterized in that: the component ratio of said compsn is 1: 1.
6. making method according to claim 1 is characterized in that: said polymerization material is the compsn of clay, wilkinite, borax.
7. making method according to claim 6 is characterized in that: the component of said compsn is than being clay: wilkinite: borax=1: 1: 1.
8. making method according to claim 1 is characterized in that: the said naturally cooling that is cooled to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210286364.1A CN102786316B (en) | 2012-08-13 | 2012-08-13 | Manufacturing method of recycled foam material using granite powder as raw material |
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|---|---|---|---|
| CN201210286364.1A CN102786316B (en) | 2012-08-13 | 2012-08-13 | Manufacturing method of recycled foam material using granite powder as raw material |
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| CN102786316A true CN102786316A (en) | 2012-11-21 |
| CN102786316B CN102786316B (en) | 2014-04-09 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103073328A (en) * | 2013-01-16 | 2013-05-01 | 宁波振强建材有限公司 | Regenerative foam material taking granite powder as raw material and preparation method of regenerative foam material |
| CN103332925A (en) * | 2013-06-14 | 2013-10-02 | 何晓洪 | Silicate raw material regenerated by utilizing waste slag powder of granite sedimentation tank, as well as production method and application thereof |
| CN103396153A (en) * | 2013-08-14 | 2013-11-20 | 武汉科技大学 | Light-weight heat-insulating material taking granite waste as raw material and preparation method thereof |
| CN104744071A (en) * | 2015-03-26 | 2015-07-01 | 信阳科美新型材料有限公司 | Special composite foaming agent for lightweight heat-insulating ceramic |
| CN106946545A (en) * | 2017-04-12 | 2017-07-14 | 淄博致力佳陶瓷科技有限公司 | Using industrial tailing prepare for foamed ceramic of wall and preparation method thereof |
| CN107698237A (en) * | 2016-12-01 | 2018-02-16 | 张晓辉 | Silicide additive, silicon protect stone series of plates and its processing technology |
| CN108503347A (en) * | 2018-04-23 | 2018-09-07 | 中集绿建环保科技有限公司 | Glass ceramics and preparation method thereof are melted in a kind of foaming for exterior wall |
| CN109081703A (en) * | 2018-11-06 | 2018-12-25 | 中集绿建环保科技有限公司 | A kind of preparation method of decoration of exterior wall rock beam not easy to fade |
| CN110511053A (en) * | 2019-08-19 | 2019-11-29 | 福建德胜新建材有限公司 | A kind of foamed ceramic and preparation method thereof using ceramics squeezing mud production |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103073328A (en) * | 2013-01-16 | 2013-05-01 | 宁波振强建材有限公司 | Regenerative foam material taking granite powder as raw material and preparation method of regenerative foam material |
| CN103073328B (en) * | 2013-01-16 | 2014-11-05 | 宁波振强建材有限公司 | Regenerative foam material taking granite powder as raw material and preparation method of regenerative foam material |
| CN103332925A (en) * | 2013-06-14 | 2013-10-02 | 何晓洪 | Silicate raw material regenerated by utilizing waste slag powder of granite sedimentation tank, as well as production method and application thereof |
| CN103332925B (en) * | 2013-06-14 | 2015-05-20 | 何晓洪 | Silicate raw material regenerated by utilizing waste slag powder of granite sedimentation tank, as well as production method and application thereof |
| CN103396153A (en) * | 2013-08-14 | 2013-11-20 | 武汉科技大学 | Light-weight heat-insulating material taking granite waste as raw material and preparation method thereof |
| CN103396153B (en) * | 2013-08-14 | 2015-01-14 | 武汉科技大学 | Light-weight heat-insulating material taking granite waste as raw material and preparation method thereof |
| CN104744071A (en) * | 2015-03-26 | 2015-07-01 | 信阳科美新型材料有限公司 | Special composite foaming agent for lightweight heat-insulating ceramic |
| CN107698237A (en) * | 2016-12-01 | 2018-02-16 | 张晓辉 | Silicide additive, silicon protect stone series of plates and its processing technology |
| CN106946545A (en) * | 2017-04-12 | 2017-07-14 | 淄博致力佳陶瓷科技有限公司 | Using industrial tailing prepare for foamed ceramic of wall and preparation method thereof |
| CN108503347A (en) * | 2018-04-23 | 2018-09-07 | 中集绿建环保科技有限公司 | Glass ceramics and preparation method thereof are melted in a kind of foaming for exterior wall |
| CN109081703A (en) * | 2018-11-06 | 2018-12-25 | 中集绿建环保科技有限公司 | A kind of preparation method of decoration of exterior wall rock beam not easy to fade |
| CN110511053A (en) * | 2019-08-19 | 2019-11-29 | 福建德胜新建材有限公司 | A kind of foamed ceramic and preparation method thereof using ceramics squeezing mud production |
| CN110511053B (en) * | 2019-08-19 | 2022-04-19 | 福建德胜新建材有限公司 | Foamed ceramic produced by using ceramic pressed mud and preparation method thereof |
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| CN102786316B (en) | 2014-04-09 |
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Effective date of registration: 20151021 Address after: Ningbo City, Zhejiang province 315612 unity Tang Ninghai County Qiangjiao Zhenning Bay Circulation Economic Development Zone Patentee after: Ningbo strong vibration technology Co.,Ltd. Address before: Kaohsiung Beilun District 315821 in Zhejiang province Ningbo city new village Zhu 76 Building No. 2 (1) Patentee before: NINGBO ZHENQIANG BUILDING MATERIAL Co.,Ltd. |
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