CN102785360A - Ultrasonic batten machine - Google Patents
Ultrasonic batten machine Download PDFInfo
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- CN102785360A CN102785360A CN2012102643675A CN201210264367A CN102785360A CN 102785360 A CN102785360 A CN 102785360A CN 2012102643675 A CN2012102643675 A CN 2012102643675A CN 201210264367 A CN201210264367 A CN 201210264367A CN 102785360 A CN102785360 A CN 102785360A
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Abstract
The invention relates to an ultrasonic batten machine, and relates to the field of special equipment for filter production. The ultrasonic batten machine mainly comprises a solder conveying and cutting unit, a paper core transport unit and a welding unit, wherein the solder conveying and cutting unit comprises a tray assembly, a roller assembly, a feeding stick assembly, a solder channel and a cutting mechanism which are arranged on a rack wall panel, and the paper core transport unit comprises an upper fixed rack and a lower fixed rack; an upper adjusting plate is arranged at the lower end of the upper fixed rack, and an upper material through plate is arranged at the lower end of the upper adjusting plate; an upper material through groove is arranged at the lower end of the upper material through plate, and a lower adjusting plate is arranged at the upper end of the lower fixed rack; a lower material through plate is arranged at the upper end of the lower adjusting plate, and a lower material through groove is arranged at the upper end of the lower material through plate; and the welding unit comprises an ultrasonic generator, an ultrasonic energy converter, and upper and lower molds of an ultrasonic welding head. The ultrasonic batten machine provided by the invention has the advantages that the structure is simple, the design is reasonable, and non-woven fabrics are used as a solder, so that the environment is protected; by utilizing an ultrasonic welding technology, the welding requirements of paper core battens can be met quickly within two seconds; and the welding reliability is high, the sealing performance is good, the bonding strength is high, the welding is smooth, the product quality is improved and simultaneously the production cost is reduced.
Description
Technical field:
The present invention relates to cleaner and produce the special equipment field, relate in particular to a kind of ultrasonic wave clamp bar machine.
Background technology:
At present both at home and abroad in cleaner is produced, the welding of refill clamp bar all is to adopt two kinds in tinplate clamp bar machine or hot-setting adhesive clamp bar machine.Tinplate clamp bar machine adopts the material of tinplate as clamp bar, and there are shortcomings such as production cost height, product hermeticity difference in this clamp bar mode.Equally also there is the high defective of production cost in the another kind of product of hot-setting adhesive clamp bar machine production that adopts, but also has shortcomings such as the welding uniformity is poor, not environmental protection.Along with the continuous development of China's economic and World Economics, the product of low-carbon (LC), environmental protection more and more receives people's welcome, also obtains the active support of the government simultaneously.
Summary of the invention:
Technical problem to be solved by this invention is to overcome the defective of prior art; A kind of ultrasonic wave clamp bar machine that adopts the ultrasonic bonding mode is provided; Production cost to solve existing tinplate clamp bar machine and hot-setting adhesive clamp bar machine is high, and welded seal property is low, technical problems such as not environmental protection.
Technical problem to be solved by this invention adopts following technical scheme to realize.
A kind of ultrasonic wave clamp bar machine is characterized in that: comprise that mainly scolder transmits blank unit, refill supply unit and welding unit; Said scolder transmits the blank unit and comprises charging tray assembly, mistake roll assembly, feeding rod assembly, solder channel and the material cutting mechanism that is installed on the frame wallboard; The said roll assembly of crossing is arranged between charging tray assembly and the feeding rod assembly; Said solder channel is arranged on feeding rod assembly left side, and said material cutting mechanism is arranged on the solder channel left side; Said refill supply unit comprises upper holder and the lower fixed frame that is fixed on frame wallboard one side; Said upper holder lower end is equipped with the adjustment plate; Logical flitch is installed in last adjustment plate lower end, and upward logical flitch lower end is provided with logical hopper, and said lower fixed frame upper end is equipped with down the adjustment plate; Under adjust plate upper end logical flitch down be installed, following logical flitch upper end is provided with down logical hopper; Said welding unit comprises the promotion cylinder that is installed on the frame wallboard; Promote cylinder and be fixedly connected with the slide block base plate through promoting air cylinder board, said slide block base plate one side is fixed with slide block guide rail, and solid plate is installed through slide block in the slide block guide rail upper end; Solid plate passes through fixedly cover half of cover half bar; The soldering tip plate is installed through slide block in said slide block guide rail lower end, and wave welding head of ultrasonic wave is installed in soldering tip plate upper end, and ultrasonic transducer is installed in soldering tip plate lower end; The upper end of slide block of said installation solid plate connects upward material folding cylinder, and the slide block lower end of said installation soldering tip plate connects material folding cylinder down.
Said solid plate and soldering tip plate pass across frame wallboard both sides.
Said feeding rod assembly comprises the main feeding rod that is connected with the deceleration servomotor, and the auxiliary feeding rod that is arranged on main feeding rod below, and main feeding rod and auxiliary feeding rod to transmissions that rub of nonwoven scolder, can be realized the fixed length conveying through force of rolling friction.
Said promotion cylinder is horizontally disposed with, and through driving the slide block base plate cover half and wave welding head of ultrasonic wave is moved horizontally, and sees the refill level that welding is good off, and the welding of refill clamp bar is carried out once more in reposition then as required.
Said material cutting mechanism is made up of with the cutter assembly that is connected the cutting knife cylinder the cutting knife cylinder that is fixed on the frame wallboard.
Scolder transmits the blank unit: the nonwoven scolder that adopts the plate-like form to be installed in the charging tray assembly passed through roll assembly, feeding rod assembly, solder channel and material cutting mechanism successively; Main feeding rod in the feeding rod assembly adopts the deceleration servomotor to drive; Carry out fixed length and carry the nonwoven scolder; The nonwoven scolder seen off reaches ultrasonic wave after through solder channel, material cutting mechanism up and down in the middle of the weld mold, uses in order to the welding refill; When welding, cut off the nonwoven scolder by material cutting mechanism.
The refill supply unit: upward logical flitch cooperates with bolt through mounting hole with the adjusted plate and is fastenedly connected, unclamp bolt after, upward logical flitch can be adjusted the position up and down, with the spacing of adjusting and following logical flitch; Down logical flitch cooperates with bolt through mounting hole with following adjustable plate and is fastenedly connected, unclamp bolt after, following logical flitch can be adjusted the position up and down, with the spacing of adjusting and last logical flitch; Going up logical hopper is oppositely arranged up and down with following logical hopper; After regulating the spacing of logical flitch and following logical flitch; Refill passes through between last logical flitch and following logical flitch, and the flanging of refill is installed in respectively and leads in hopper and the following logical hopper, and is fed forward along last logical hopper and following logical hopper.
Welding unit: wave welding head of ultrasonic wave and cover half corresponding setting up and down; Last material folding cylinder drives cover half respectively with following material folding cylinder and wave welding head of ultrasonic wave moves up and down; Opposite side and nonwoven scolder with refill after cover half and wave welding head of ultrasonic wave are involutory force together, and realize rapid welding.
Structural design of the present invention is compact, connection and reasonable arrangement, with nonwoven as scolder; Environmental protection more utilizes the supersonic welding connection technology, can in 2 seconds, accomplish the clamp bar welding requirements of refill rapidly; And soldering reliability is high, good airproof performance, and adhesive strength is high; Weld smoothly, when reducing production costs, improve the quality of products; Nonwoven scolder material loading, reload simple to operationly, good positioning effect when the nonwoven scolder is carried can realize that fixed length carries.
Description of drawings:
Fig. 1 is a front view of the present invention;
Fig. 2 is a left view of the present invention;
Fig. 3 is the partial enlarged drawing of Fig. 2;
Fig. 4 assembles the sketch map behind the refill for the present invention.
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1, a kind of ultrasonic wave clamp bar machine comprises that mainly scolder transmits blank unit, refill supply unit and welding unit; Scolder transmits the blank unit and comprises charging tray assembly 2, mistake roll assembly 3, feeding rod assembly 4, solder channel 5 and the material cutting mechanism 6 that is installed on the frame wallboard 1; Crossing roll assembly 3 is arranged between charging tray assembly 2 and the feeding rod assembly 4; Solder channel 5 is arranged on feeding rod assembly 4 left sides; Material cutting mechanism 6 is arranged on solder channel 5 left sides; Feeding rod assembly 4 comprises the main feeding rod 41 that is connected with the deceleration servomotor, and the auxiliary feeding rod 42 that is arranged on main feeding rod 41 belows, and material cutting mechanism 6 is made up of with the cutter assembly that is connected cutting knife cylinder 61 62 the cutting knife cylinder 61 that is fixed on the frame wallboard 1;
As shown in Figure 3; The refill supply unit comprises the upper holder 20 and lower fixed frame 27 that is fixed on frame wallboard 1 one sides, and upper holder 20 lower ends are equipped with adjustment plate 21, on adjust plate 21 lower ends and install and lead to flitch 22; Go up logical flitch 22 lower ends and be provided with logical hopper 23; Lower fixed frame 27 upper ends are equipped with down adjustment plate 26, and logical flitch 25 is down installed in following adjustment plate 26 upper ends, and following logical flitch 25 upper ends are provided with down logical hopper 24;
As shown in Figure 2, welding unit comprises the promotion cylinder 10 that is installed on the frame wallboard 1, promotes cylinder 10 and is fixedly connected with slide block base plate 12 through promoting air cylinder board 11; Slide block base plate 12 1 sides are fixed with slide block guide rail 9; Solid plate 19 is installed through slide block 8 in slide block guide rail 9 upper ends, and solid plate 19 passes through fixedly cover half 17 of cover half bar 18, and soldering tip plates 15 are installed through slide block 8 in slide block guide rail 9 lower ends; Wave welding head of ultrasonic wave 16 is installed in soldering tip plate 15 upper ends; Ultrasonic transducer 14 is installed in soldering tip plate 15 lower ends, and slide block 8 upper ends that solid plate 19 is installed connect goes up material folding cylinder 7, and slide block 8 lower ends that soldering tip plate 15 is installed connect material folding cylinder 13 down.
Like Fig. 3, shown in Figure 4; After regulating the spacing of logical flitch 22 and following logical flitch 25; Refill 28 passes through between last logical flitch 22 and following logical flitch 25, and the flanging of refill 28 is installed in respectively and leads in hopper 23 and the following logical hopper 24, and is fed forward along last logical hopper 23 and following logical hopper 24.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.
Claims (5)
1. a ultrasonic wave clamp bar machine is characterized in that: comprise that mainly scolder transmits blank unit, refill supply unit and welding unit;
Said scolder transmits the blank unit and comprises charging tray assembly, mistake roll assembly, feeding rod assembly, solder channel and the material cutting mechanism that is installed on the frame wallboard; The said roll assembly of crossing is arranged between charging tray assembly and the feeding rod assembly; Said solder channel is arranged on feeding rod assembly left side, and said material cutting mechanism is arranged on the solder channel left side;
Said refill supply unit comprises upper holder and the lower fixed frame that is fixed on frame wallboard one side; Said upper holder lower end is equipped with the adjustment plate; Logical flitch is installed in last adjustment plate lower end, and upward logical flitch lower end is provided with logical hopper, and said lower fixed frame upper end is equipped with down the adjustment plate; Under adjust plate upper end logical flitch down be installed, following logical flitch upper end is provided with down logical hopper;
Said welding unit comprises the promotion cylinder that is installed on the frame wallboard; Promote cylinder and be fixedly connected with the slide block base plate through promoting air cylinder board, said slide block base plate one side is fixed with slide block guide rail, and solid plate is installed through slide block in the slide block guide rail upper end; Solid plate passes through fixedly cover half of cover half bar; The soldering tip plate is installed through slide block in said slide block guide rail lower end, and wave welding head of ultrasonic wave is installed in soldering tip plate upper end, and ultrasonic transducer is installed in soldering tip plate lower end; The upper end of slide block of said installation solid plate connects upward material folding cylinder, and the slide block lower end of said installation soldering tip plate connects material folding cylinder down.
2. ultrasonic wave clamp bar machine according to claim 1 is characterized in that: said solid plate and soldering tip plate pass across frame wallboard both sides.
3. ultrasonic wave clamp bar machine according to claim 1 is characterized in that: said feeding rod assembly comprises the main feeding rod that is connected with the deceleration servomotor, and the auxiliary feeding rod that is arranged on main feeding rod below.
4. ultrasonic wave clamp bar machine according to claim 1 is characterized in that: said promotion cylinder is horizontally disposed with.
5. ultrasonic wave clamp bar machine according to claim 1 is characterized in that: said material cutting mechanism is made up of with the cutter assembly that is connected the cutting knife cylinder the cutting knife cylinder that is fixed on the frame wallboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102643675A CN102785360A (en) | 2012-07-27 | 2012-07-27 | Ultrasonic batten machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102643675A CN102785360A (en) | 2012-07-27 | 2012-07-27 | Ultrasonic batten machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102785360A true CN102785360A (en) | 2012-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102643675A Pending CN102785360A (en) | 2012-07-27 | 2012-07-27 | Ultrasonic batten machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN102785360A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170706A (en) * | 2013-03-21 | 2013-06-26 | 浙江湖州新京昌电子有限公司 | Liquid level sensor contact welding machine |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN114873004A (en) * | 2022-05-07 | 2022-08-09 | 蚌埠市华宏电子技术有限责任公司 | Cigarette loose end detection and removal device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0775604A (en) * | 1993-09-08 | 1995-03-20 | Ykk Kk | Method and apparatus for producing fastener chain with opening insertner |
| CN102363184A (en) * | 2011-09-13 | 2012-02-29 | 蚌埠银丰滤清器科技有限公司 | Fully-automatic strip clamping machine for filter protection net |
| CN102555212A (en) * | 2012-01-09 | 2012-07-11 | 江苏星辰星汽车附件有限公司 | Ultrasonic welding equipment for porous sound attenuation air inlet tube of non-woven fabric helical air filter |
-
2012
- 2012-07-27 CN CN2012102643675A patent/CN102785360A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0775604A (en) * | 1993-09-08 | 1995-03-20 | Ykk Kk | Method and apparatus for producing fastener chain with opening insertner |
| CN102363184A (en) * | 2011-09-13 | 2012-02-29 | 蚌埠银丰滤清器科技有限公司 | Fully-automatic strip clamping machine for filter protection net |
| CN102555212A (en) * | 2012-01-09 | 2012-07-11 | 江苏星辰星汽车附件有限公司 | Ultrasonic welding equipment for porous sound attenuation air inlet tube of non-woven fabric helical air filter |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170706A (en) * | 2013-03-21 | 2013-06-26 | 浙江湖州新京昌电子有限公司 | Liquid level sensor contact welding machine |
| CN103170706B (en) * | 2013-03-21 | 2015-07-15 | 浙江湖州新京昌电子有限公司 | Liquid level sensor contact welding machine |
| CN103817473A (en) * | 2013-12-31 | 2014-05-28 | 上海通领汽车饰件有限公司 | Interior parts welding device |
| CN103817473B (en) * | 2013-12-31 | 2017-01-18 | 上海通领汽车科技股份有限公司 | Interior parts welding device |
| CN114873004A (en) * | 2022-05-07 | 2022-08-09 | 蚌埠市华宏电子技术有限责任公司 | Cigarette loose end detection and removal device |
| CN114873004B (en) * | 2022-05-07 | 2024-04-19 | 蚌埠市华宏电子技术有限责任公司 | Cigarette empty end detection and rejection device |
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Application publication date: 20121121 |