CN102783526A - Complete equipment for tea clean automatic fine processing and processing method thereof - Google Patents
Complete equipment for tea clean automatic fine processing and processing method thereof Download PDFInfo
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- CN102783526A CN102783526A CN2011101314290A CN201110131429A CN102783526A CN 102783526 A CN102783526 A CN 102783526A CN 2011101314290 A CN2011101314290 A CN 2011101314290A CN 201110131429 A CN201110131429 A CN 201110131429A CN 102783526 A CN102783526 A CN 102783526A
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- 238000007873 sieving Methods 0.000 claims description 5
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- NNBFNNNWANBMTI-UHFFFAOYSA-M brilliant green Chemical group OS([O-])(=O)=O.C1=CC(N(CC)CC)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](CC)CC)C=C1 NNBFNNNWANBMTI-UHFFFAOYSA-M 0.000 description 2
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Abstract
The invention discloses complete equipment for tea clean automatic fine processing and a processing method thereof; the complete equipment comprises a drum type automatic cooling-roasting flavor-extracting machine and a tea vibrating screening machine which are disposed in a closed case and are connected with each other through a tea lifting conveyer; an automatic quantitative feeding device is connected in front of the tea cooling-roasting flavor-extracting machine; an air inlet, an air outlet and a tea discharging port are disposed on the case wall of the closed case; the complete equipment for tea clean automatic fine processing is also provided with an automatic control system; the automatic control system is connected with and controls the automatic quantitative feeding device, the drum type automatic cooling-roasting flavor-extracting machine, the tea lifting conveyer, and the tea vibrating screening machine. The invention effectively solves the problem of great dust of tea fine processing equipment in the prior art, wherein the problem can not only damage body health of production workers, but also cause potential safety accidents such as dust explosion and the like; and the provided complete equipment for tea clean automatic fine processing is clean, safe, high in production efficiency, and can realize automatic production.
Description
Technical field
The present invention relates to the Tea Production equipment technical field, especially relate to a kind of tealeaves and clean and be finish-machined to complete equipment and processing method thereof automatically.
Background technology
Tealeaves receives liking of consumers in general deeply as the traditional beverages of China, and green tea is especially goodly favored because of its color, shape are all especially.The later process that the brightness pot of tealeaves and screening process are Tea Processing is commonly referred to the tealeaves finishing step.The tealeaves brightness pot of prior art adopts drum-type tealeaves grightening pot machine more; Drum-type tealeaves grightening pot machine has the function of hot blast heating mostly; So that the useless moisture that the Tea Processing process produces is in time discharged to improve tea quality, there is an obvious defects in this drum-type tealeaves grightening pot machine, is exactly when using hot blast; There is a large amount of waste gas constantly from cylinder, to discharge; Carried a large amount of dust such as the broken end of tealeaves in these waste gas, and the tealeaves screening installation of prior art can produce amounts of dust equally, these dust will fill the air in the air of workshop; Not only serious harm to direct labor's healthy generation, but also might cause security incidents such as dust detonation.In addition, the drum-type tealeaves grightening pot machine of prior art, because the cylinder of ccontaining tealeaves is in the state of continuous rotation at work usually, therefore, difficulty is all compared in the grightening pot machine charging of this structure and discharging, is difficult to realize the automated production of tealeaves.Open day is on August 13rd, 2008; Publication number is that the patent document of CN101238839A discloses a kind of tea dynamic drying machine; Structure comprises frame, cylinder, outer casing, tea inlet bucket, and the cylinder on the frame is shelved on friction pulley, the support roller, and tea inlet bucket bottom and cylinder tea inlet port gap sound connect; Be provided with central air hose in the drum cavity; The central air hose tube wall is provided with intensive spray-hole, and central air hose air intake and blast pipe one splaying sound connect, and the other end of blast pipe is connected with hot blast conveying pipe through adjustable pipe; Central air hose begins the tapered convergent of area of section from air intake; Be axially arranged with many stripe board on the periphery anchor ring of cylinder; Frame is arranged on the support through the single-revolution bearing pin, is provided with frame horizontal angle adjusting angle mechanism between support and the frame.Though this structure can be accomplished the continuous feed and the discharging of tealeaves; But the cylinder two ends are actually uncovered structure, and thermal loss is very big, in addition; The brightness pot time of tealeaves is longer; Be that tealeaves needs in cylinder, to stop the long period, make tealeaves satisfy the mobile needs of production line, then need a quite long roller frame.Open day is on June 4th, 2008, and publication number is that the patent document of CN101189993A discloses a kind of tealeaves brightness pot technology and tealeaves grightening pot machine, comprises frame; Rack-mounted cylindrical shell, motor, and add heated air source; Cylindrical shell integral body is closed basically; At least be provided with an axle mesopore in the both sides of this cylindrical shell, said axle mesopore matches with adding heated air source, in cylindrical shell, is provided with temperature sensor simultaneously.Add heated air source and comprise air blast, heater and warm-air pipe.On cylindrical shell, be surrounded by a heat-insulation layer, on the two sides of cylindrical shell, have the plurality of rows wet hole simultaneously.The brightness pot equipment of these two kinds of structures all produces amounts of dust in use, possibly produce serious harm to the healthy of direct labor, but also might cause the dust detonation.In addition, the grightening pot machine of these two kinds of structures does not all possess the automatic feed discharging functions, can't realize the automated production of tealeaves.
Summary of the invention
The tealeaves finish machining equipment dust that the objective of the invention is for solving prior art is big; Not only endanger the healthy of direct labor; And the problem of security incidents such as dust detonation possibly appear and the tealeaves finish machining equipment of prior art does not possess the automatic feed discharging functions, the problem that production efficiency is low and the tealeaves that a kind of cleaning, safety is provided, production efficiency is high and can realizes automated production clean and are finish-machined to complete equipment automatically.
The present invention reaches the concrete technical scheme that above-mentioned technical purpose adopts to be: a kind of tealeaves cleans and is finish-machined to complete equipment automatically; Comprise tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener; Tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener all are arranged in the fully sheathed case; Promoting conveyer through tealeaves between tealeaves brightness pot fragrance extracting machine and the tealeaves vibrating screener is connected; Described tealeaves brightness pot fragrance extracting machine is the automatic brightness pot of a drum-type fragrance extracting machine; Be connected with the automatic ration feed arrangement before the automatic brightness pot of the drum-type fragrance extracting machine, the storage bin hopper on the automatic ration feed arrangement is arranged on the tank wall of fully sheathed case, also is provided with air inlet, exhaust outlet and tealeaves discharging opening on the tank wall of fully sheathed case; The automatic brightness pot of described drum-type fragrance extracting machine comprises frame and is arranged on cylinder, roller heating device and the cylinder tipping mechanism on the frame; One end of cylinder is provided with tealeaves and imports and exports; The other end seals and connects hot air generator through warm-air pipe; The air inlet of hot air generator is communicated with air inlet on the fully sheathed case; Import and export a side near tealeaves on the frame of the automatic brightness pot of drum-type fragrance extracting machine and be provided with gate operator tool hand that is used for the import and export of switch tealeaves and the input and output material manipulator that is used for the tealeaves input and output material; Said gate operator tool hand and input and output material manipulator are separately positioned on the cylinder both sides of frame, and the end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate, and the end of input and output material manipulator is provided with rotating tealeaves chute; Described tealeaves cleans and is finish-machined to complete equipment automatically and also is provided with automatic control system, and automatic control system connects also that control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves promote conveyer and tealeaves vibrating screener.Before tealeaves brightness pot fragrance extracting machine, tealeaves automatic ration feed arrangement is set; The automatic ration feed arrangement connects the automatic brightness pot of drum-type fragrance extracting machine; And automatic ration feed arrangement and the automatic brightness pot of drum-type fragrance extracting machine be arranged in the fully sheathed case, like this, the automatic brightness pot of automatic ration feed arrangement and drum-type fragrance extracting machine is under the control of automatic control system; Can be according to the working procedure of prior setting; Accomplish the automatic feed and the processing of brightness pot of tealeaves, the automatic ration feed arrangement mainly is used for providing for the automatic brightness pot of drum-type fragrance extracting machine the tealeaves of some, and the automatic brightness pot of drum-type fragrance extracting machine is then worked according to the brightness pot that the program of setting is accomplished tealeaves.After tealeaves is accomplished the brightness pot, promote conveyer through tealeaves tealeaves is transported to the tealeaves vibrating screener, through the tealeaves behind the tealeaves vibrating screener sieving and grading, through the output of the tealeaves discharging opening on the fully sheathed case, thus the fine finishining of completion tealeaves.In addition; Because whole system sealing; Be equipped with opening and closing device on the tea export of storage bin hopper and the tealeaves discharging opening on the fully sheathed case; The charging of tealeaves, brightness pot, promote carry and the sieving and grading process in the dust that produces all be limited in the fully sheathed case, the Tea Production place does not have dust pollution, can not produce harmful effect and problem such as dust detonation occur the direct labor.And fully sheathed case is provided with air inlet and the exhaust outlet that is used to take a breath; Also can be provided with on air inlet and the exhaust outlet and supply gas or exhaust apparatus, like this, dust can be discharged through exhaust outlet in the fully sheathed case; Can not occur the dust of high concentration in the fully sheathed case yet, can the production process of tealeaves not exerted an influence.
Different with traditional brightness pot fragrance extracting machine; Import and export a side near tealeaves on the frame of the automatic brightness pot of drum-type of the present invention fragrance extracting machine and be provided with gate operator tool hand that is used for the import and export of switch tealeaves and the input and output material manipulator that is used for the tealeaves input and output material; Like this; Automatic control system just can be come the unlatching that tealeaves on the index drum imports and exports through gate operator tool hand or closes according to predefined tealeaves brightness pot program, and after tealeaves was accomplished the brightness pot, automatic control system then can be through control input and output material manipulator; For the tealeaves in the cylinder flows out or injects new tealeaves to be processed to cylinder the tealeaves chute is provided; Thereby make drum-type tealeaves grightening pot machine possess the automatic feed function, thereby can make the tealeaves grightening pot machine satisfy the requirement of automated production, improved production efficiency simultaneously.
As preferably, the automatic ration feed arrangement comprises the tealeaves weighing device, and the outlet of storage bin hopper is positioned at the top of tealeaves weighing device, and the tealeaves weighing device is positioned at the tealeaves of tealeaves brightness pot fragrance extracting machine and imports and exports the top.The tealeaves weighing device is used for measuring the weight of tealeaves; Make the tealeaves that once gets into the automatic brightness pot of drum-type fragrance extracting machine just in time satisfy the requirement of the automatic brightness pot of drum-type fragrance extracting machine time processing; Hopper on the tealeaves weighing device is turning structure; Earlier the tealeaves in the storage bin hopper is imported the tealeaves weighing device when weighing, when the tealeaves amount meets the demands, then stop automatically importing, when the automatic brightness pot of drum-type fragrance extracting machine needs charging; Hopper upset on the tealeaves weighing device imports cylinder with the tealeaves in the hopper through the tealeaves chute on the automatic brightness pot of the drum-type fragrance extracting machine.
As preferably, be provided with mechanical linkage which controls between the gate operator tool hand of the automatic brightness pot of drum-type fragrance extracting machine and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; Described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves.Because the input and output material of tealeaves all carries out under the cylinder door opening state; Therefore; Between gate operator tool hand and input and output material manipulator, mechanical linkage which controls is set; The one, can simplify the driving and the control of gate operator tool hand and input and output material manipulator, promptly only need a driving mechanism and a control circuit can accomplish control to gate operator tool hand and input and output material manipulator, the 2nd, make the relative position of gate operator tool hand and input and output material manipulator fix, not disturb mutually; Avoid and to bump because of improper gate operator tool hand and the input and output material manipulator of causing of control, thereby cause device damage.Usually need be provided with between gate operator tool hand and the input and output material manipulator that certain differential seat angle just can satisfy gate operator tool hand and the input and output material manipulator does not bump under linkage status; Be to have certain included angle between the principal arm of principal arm and input and output material manipulator of gate operator tool hand; This angle is usually between 60 degree to 120 degree; Angle with smallest is relevant with the concrete structure of gate operator tool hand and input and output material manipulator; Under linkage status, do not bump and be as the criterion to satisfy gate operator tool hand and input and output material manipulator, though maximum angle in theory can be greater than 120 degree, angle is excessive; It is big that the slewing area of gate operator tool hand and input and output material manipulator becomes, and the space of hold facility also will increase.Because cylinder is in level during grightening pot machine work; The cylinder tipping mechanism then is used for after tealeaves brightness pot is accomplished, making angle of cylinder inclination; So that the tealeaves in the cylinder is imported and exported importing and is derived from tealeaves; The present invention adopts the method that the cylinder blind end is gone up and down that cylinder is tilted and resets, and the height that tealeaves is imported and exported is constant, thereby guarantees the importing and the derivation of tealeaves.
As preferably; The input and output material manipulator of the automatic brightness pot of drum-type fragrance extracting machine and all L-shaped structure of gate operator tool hand; The bending part of L shaped structure is provided with the tealeaves chute and rotates control motor and tealeaves chute up-down control motor on the input and output material manipulator; Described dodge gate is a circular configuration, and the size of dodge gate and tealeaves are imported and exported suitable, and dodge gate is rotatably connected to the end of gate operator tool hand through bearing.The tealeaves chute rotates the control motor and tealeaves chute up-down control motor all connects automatic control system; The tealeaves chute rotates the control motor satisfies the automatic brightness pot of drum-type fragrance extracting machine through rotation tealeaves chute tealeaves charging or discharging requirement; During the tealeaves charging; The tealeaves chute is low near an end aspect ratio other end of cylinder, and tealeaves can slide in the cylinder through the tealeaves chute; During the tealeaves discharging, the tealeaves chute is high near an end aspect ratio other end of cylinder, and the tealeaves in the cylinder can slide to outer the derivation through the tealeaves chute.The tealeaves chute goes up and down to control the height that motor is used to control the tealeaves chute, and when the tealeaves charging, the tealeaves chute rises to the tealeaves of the automatic brightness pot of drum-type fragrance extracting machine and imports and exports highly suitable position; During the tealeaves discharging, the tealeaves chute drops to the below that tealeaves is imported and exported, and is beneficial to tealeaves and flows out.Dodge gate and gate operator tool hand are realized being rotatably connected through bearing; Close with tealeaves when dodge gate and to import and export when contacting; Dodge gate can and then rotate when cylinder rotated, thereby had avoided the wearing and tearing of dodge gate, had guaranteed the air-tightness of cylinder when the tealeaves import and export are closed simultaneously.
As preferably; Be equipped with exhaust emission tube in the warm-air pipe on the automatic brightness pot of the drum-type fragrance extracting machine cylinder; Be provided with the broken last feeder of tealeaves in the cylinder; The end that feeder is imported and exported near tealeaves is unsettled, and the other end is fixedly connected with exhaust emission tube and is communicated with, and the top of feeder is provided with the broken last filtering cover of tealeaves.The broken last feeder of tealeaves can be collected broken end of tealeaves and the dust that produces in the tealeaves brightness pot process through filtering cover in the cylinder rotation process; And an end of feeder is communicated with exhaust emission tube; Therefore cylinder can be worked under full closeding state; The cylinder external and internal pressure that the hot blast heating produced when utilized tealeaves brightness pot this moment is poor; The broken end of tealeaves in the feeder, dust etc. can together directly be discharged fully sheathed case exhaust outlet outer or that pass through on the fully sheathed case through exhaust emission tube in company with waste gas and discharged, and the mode of directly discharging can reduce the Dust Capacity in the fully sheathed case.The feeder operated by rotary motion is in the central authorities of cylinder; Also can confirm the position of feeder according to the tealeaves situation of dropping of different structure cylinder, exhaust emission tube is located in the warm-air pipe of cylinder blind end, and warm-air pipe constitutes by two sections; Be provided with the mechanism that is rotatably connected between two sections warm-air pipes; One section that warm-air pipe was connected with cylinder when cylinder rotated with the cylinder rotation, and warm-air pipe is fixed on the frame and with exhaust emission tube away from a section of cylinder and fixes, and exhaust emission tube and feeder do not change during the cylinder rotation.The size of feeder can be by considering greater than broken end of tealeaves that forms in the brightness pot process and Dust Capacity; Make under the situation of not opening hot-air system; Feeder also has enough spaces and retains broken end of tealeaves and dust, thereby reaches the purpose of filtering tea.The present invention makes tealeaves process Preliminary screening in brightness pot process through the broken last feeder of tealeaves is set in cylinder, therefore can simplify the technological process of follow-up tealeaves screening.
As preferably, the cross section of filtering cover is inverted V-shaped or inverted U-shaped, and filtering cover is provided with a plurality of filtering holes, and described filtering holes is inverted isosceles triangular structure, and said isosceles triangle bottom side length is 1 to 1.2 to 1 to 2.2 with the ratio of isoceles triangle form height.Usually the gross area of filtering holes is much larger than the cross-sectional area of warm-air pipe and exhaust emission tube, and the pressure reduction when hot blast is blown into like this inside and outside the filtering holes is less, and can avoid some lighter blades to be adsorbed on influences filter effect on the filtering holes.When grightening pot machine is worked in addition certain vibrations are arranged, also can play the cleaning effect when heavier tealeaves falls, make that blade is not easy to be adsorbed on the filtering holes filtering holes.Filtering cover adopts pinnacle or arched top structure, and the tealeaves that drops from cylinder can be smoothly slides from the inclined-plane or the cambered surface of filtering cover, and tealeaves is constantly flowed on filtering cover, avoids tealeaves on filtering cover, to stop and makes filtering cover lose filtration; Filtering cover is provided with a lot of filtering holes; The size setting of these filtering holes is to let fine particles such as the broken end of tealeaves, dust fall into filtering holes get into feeder; Normal blade then slides from filtering cover, gets into cylinder bottom, continues in cylinder, to circulate; Through filtering repeatedly, the broken end in the tealeaves, dust etc. can reduce significantly like this.And filtering holes is preferably inverted isosceles triangular structure, and promptly the base of isosceles triangle is in the higher position on inverted V-shaped or inverted U-shaped filtering cover, and the drift angle of isosceles triangle is positioned at relatively low position on inverted V-shaped or inverted U-shaped filtering cover; Like this, when the tealeaves that rotates with cylinder dropped to the filtering cover slide down, the filtering holes that tealeaves contacted was from big to small; Bigger tealeaves is difficult for being filtered the hole to be blocked, in addition, even if blade is stuck; Because receive the restriction of isosceles triangle drift angle, blade can become plumbness with the surface of filtering cover, so just removed by follow-up flow blades easily; Therefore can reduce obstruction, guarantee filter effect; The ratio filter effect between 1 to 1.2 to 1 to 2.2 that facts have proved isosceles triangle bottom side length and isoceles triangle form height is best.Like this; At tealeaves in brightness pot process; The tealeaves that is taken up by cylinder can constantly drop on the filtering cover; Fine particles such as the broken end in the tealeaves, dust are filtered to get in the feeder and store, and when hot blast is used in the cylinder sealing, discharge with waste gas or along with the cylinder rotation process in machine vibrations and flow out voluntarily.Like this, not only in tealeaves brightness pot process automatic fitration the broken end of part tealeaves, simplified follow-up tealeaves screening process, improved effect.
As preferably; The bottom land of said feeder is an incline structure, and the bottom land of feeder free end is higher than the bottom land of feeder stiff end, and the bottom of said exhaust emission tube and feeder low side is fixed; The stiff end upside of said feeder is provided with wind deflector, and described wind deflector tilts to the blind end of cylinder.The bottom land of feeder is an incline structure, and the low side of feeder bottom land is communicated with exhaust emission tube simultaneously, and like this, even do not open hot-air system, the broken end of tealeaves in the feeder, dust etc. also can be along with cylinder rotates vibrations and the slowly discharge that causes; When hot-air system was opened, the broken end of tealeaves in the feeder, dust etc. then can be discharged rapidly.And the purpose of wind deflector is set, and be with the hot blast feeder below of leading, avoid hot blast directly to be blown into feeder and cause heat waste.
As preferably, described fully sheathed case also is provided with temperature-adjusting device, and described temperature-adjusting device is arranged on the side of fully sheathed case near the tealeaves vibrating screener.Temperature-adjusting device is used to regulate the environment temperature in the fully sheathed case, and the environment temperature of the control Tea Processing process especially environment temperature of tealeaves screening process helps improving the quality of tealeaves, and temperature-adjusting device can adopt the industrial air-conditioning machine.
As preferably, the openend of the automatic brightness pot of drum-type fragrance extracting machine cylinder is round table-like structure, and the tealeaves on the cylinder is imported and exported the diameter of diameter less than cylinder body, and the inner surface of the round table-like structure of cylinder is provided with the tealeaves prerotation vane, and the inner surface of cylinder body is provided with raised line.The tealeaves prerotation vane of round table-like structure and inner surface setting can guide the flow direction of tealeaves, when tealeaves charging or brightness pot, and the cylinder forward rotation, the tealeaves prerotation vane is inner with the tealeaves guide pulley; And when the tealeaves discharging, the cylinder backward rotation, the tealeaves prerotation vane is the openend of tealeaves guide pulley, thereby the tealeaves in the cylinder is derived smoothly.The inner surface of cylinder body is provided with raised line to have and drives tealeaves and rotate the mobile effect that hoists with cylinder, avoids tealeaves to pile up in cylinder bottom, thereby makes tealeaves and cylinder and hot blast even contact.
A kind of tealeaves cleans the processing method that is finish-machined to complete equipment automatically; Automatic control system promotes conveyer and tealeaves vibrating screener according to predefined programme-control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves, it is characterized in that may further comprise the steps:
A. open the tea export of storage bin hopper, the automatic ration feed arrangement takes by weighing the tealeaves of a brightness strike number amount;
B. the cylinder of the automatic brightness pot of drum-type fragrance extracting machine rotates and unlatching roller heating device heated roller;
C. opening the cylinder tipping mechanism reduces the cylinder blind end; Cylinder tilts behind 15 to 20 degree; Rotating the input and output material manipulator makes the tealeaves chute aim at the tealeaves import and export; Emit the tealeaves that has weighed up, the tealeaves of a brightness strike number amount flows in the cylinder through the tealeaves chute, and the action of cylinder tipping mechanism makes the cylinder blind end be increased to cylinder and is horizontal;
D. rotate the input and output material manipulator and make the tealeaves chute leave the tealeaves import and export of cylinder, rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, and temperature is 55 to 75 degrees centigrade in the index drum, and cylinder rotated 8 to 12 minutes continuously;
E. rotating switch door manipulator is opened dodge gate, opens hot air generator to the cylinder heat air delivery, is rotated further 7 to 10 minutes at the door opening state bottom roll, and the waste gas in the fully sheathed case is discharged from exhaust outlet;
F. rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, closes hot air generator, and the temperature in the cylinder is increased to 105 to 115 degrees centigrade, is incubated 2 to 3 minutes;
G. rotating switch door manipulator is opened dodge gate, and cylinder is rotated further, and stops cylinder heating, and behind the greenhouse cooling to 55 in the cylinder degree centigrade, cylinder is rotated further 3 to 5 minutes;
H. cylinder counter-rotating; Opening the cylinder tipping mechanism raises the cylinder blind end; Cylinder tilts behind 30 to 40 degree; Tealeaves tealeaves from the cylinder is imported and exported and is poured out and flow into tealeaves and promote conveyer, and after the tealeaves in the cylinder all flowed out, the action of cylinder tipping mechanism made the cylinder blind end be reduced to cylinder and is horizontal;
I. open tealeaves and promote conveyer, pour the tealeaves vibrating screener into after tealeaves is promoted, open the tealeaves vibrating screener, flow out from the tealeaves discharging opening on the fully sheathed case through the tealeaves of sieving and grading.
Adopt the tealeaves of said method processing, have profile compact smooth, color is emerald green, give off a strong fragrance, the characteristics of aftertaste glycol.
The invention has the beneficial effects as follows: the tealeaves finish machining equipment dust that it has solved prior art effectively is big; Not only endanger the healthy of direct labor; And the problem of security incidents such as dust detonation possibly appear and the tealeaves finish machining equipment of prior art does not possess the automatic feed discharging functions, and the problem that production efficiency is low, the present invention not only cleans, safety; And be adapted at using on the tealeaves automated production complete set of equipments; Have vast market prospect, adopt the tealeaves of processing method of the present invention processing, have profile compact smooth, color is emerald green, give off a strong fragrance, the characteristics of aftertaste glycol.
Description of drawings
Fig. 1 is that tealeaves of the present invention cleans a kind of structural representation that is finish-machined to complete equipment automatically;
Fig. 2 is a kind of plan structure sketch map of the automatic brightness pot of drum-type fragrance extracting machine;
Fig. 3 is the another kind of plan structure sketch map of the automatic brightness pot of drum-type fragrance extracting machine;
Fig. 4 is a kind of sectional structure sketch map of the automatic brightness pot of drum-type fragrance extracting machine;
Fig. 5 is the partial structurtes enlarged drawing at A place among Fig. 4;
Fig. 6 is a kind of cross-sectional structure sketch map of the automatic brightness pot of drum-type fragrance extracting machine feeder.
Among the figure: 1. frame, 2. tealeaves is imported and exported, 3. gate operator tool hand, 4. input and output material manipulator, 5. cylinder, 6. tealeaves is imported and exported dodge gate; 7. tealeaves chute, 8. automatic control system, 9. cylinder tipping mechanism, 10. roller heating device, 11. tealeaves chutes rotate the control motor, the 12. tealeaves chutes control motor that goes up and down; 13. bearing, 14. warm-air pipes, 15. exhaust emission tubes, 16. feeders, 17. filtering covers; 18. filtering holes, 19. bottom lands, 20. wind deflectors, 21. tealeaves prerotation vanes, 22. raised lines; 23. main motor, 24. temperature sensors, 25. insulation constructions, 26. mechanical arm drive mechanism, the automatic brightness pot of 27. drum-types fragrance extracting machine; 28. the automatic ration feed arrangement, 29. storage bin hoppers, 30. fully sheathed cases, 31. air inlets, 32. exhaust outlets; 33. the tealeaves discharging opening, 34. hot air generators, 35. tealeaves vibrating screeners, 36. tealeaves promote conveyer, 37. temperature-adjusting devices.
The specific embodiment
Pass through embodiment below, and combine accompanying drawing that the specific embodiment of technical scheme of the present invention is further described.
Embodiment 1
In embodiment shown in Figure 11, a kind of tealeaves cleans and is finish-machined to complete equipment automatically, comprises tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener; Tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener all are arranged in the fully sheathed case 30; Promote conveyer 36 through tealeaves between tealeaves brightness pot fragrance extracting machine and the tealeaves vibrating screener 35 and be connected, tealeaves promotes conveyer and comprises frame and conveyer belt, and conveyer belt is obliquely installed and by motor-driven; The low side of conveyer belt is a feed end; High-end is discharge end, and the feed end top of conveyer belt is provided with feed hopper, and the discharge end of conveyer belt is connected with charging place of tealeaves vibrating screener.Described tealeaves brightness pot fragrance extracting machine is the automatic brightness pot of a drum-type fragrance extracting machine 27 (seeing Fig. 2 Fig. 3); Be connected with the automatic ration feed arrangement before the automatic brightness pot of the drum-type fragrance extracting machine; Storage bin hopper 29 on the automatic ration feed arrangement is arranged on the tank wall of fully sheathed case; Described automatic ration feed arrangement also comprises tealeaves weighing device 28, and the outlet of storage bin hopper is positioned at the top of tealeaves weighing device, and the tealeaves weighing device is positioned at the tealeaves of tealeaves brightness pot fragrance extracting machine and imports and exports the top.Also be provided with air inlet 31, exhaust outlet 32 and tealeaves discharging opening 33 on the tank wall of fully sheathed case; The automatic brightness pot of described drum-type fragrance extracting machine comprises frame 1 and is arranged on cylinder 5, roller heating device 10 and the cylinder tipping mechanism 9 on the frame, and an end of cylinder is provided with tealeaves and imports and exports 2, other end sealing and connect hot air generators 34 through warm-air pipe 14.Import and export a side near tealeaves on the frame of the automatic brightness pot of drum-type fragrance extracting machine and be provided with gate operator tool hand 3 that is used for the import and export of switch tealeaves and the input and output material manipulator 4 that is used for the tealeaves input and output material; Said gate operator tool hand and input and output material manipulator are separately positioned on the cylinder both sides of frame; The end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate 6; Described dodge gate is a circular configuration; The size of dodge gate and tealeaves are imported and exported suitable, and dodge gate is rotatably connected to the end of gate operator tool hand through bearing 13, and the end of input and output material manipulator is provided with rotating tealeaves chute 7.Input and output material manipulator and all L-shaped structure of gate operator tool hand, the bending part of L shaped structure is provided with the tealeaves chute and rotates control motor 11 and tealeaves chute up-down control motor 12 on the input and output material manipulator; Described tealeaves cleans and is finish-machined to complete equipment automatically and also is provided with automatic control system 8, and automatic control system connects also that control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves promote conveyer and tealeaves vibrating screener.The openend of the automatic brightness pot of drum-type fragrance extracting machine cylinder is round table-like structure, and the tealeaves on the cylinder is imported and exported the diameter of diameter less than cylinder body, and the inner surface of the round table-like structure of cylinder is provided with tealeaves prerotation vane 21, and the inner surface of cylinder body is provided with raised line 22.
Embodiment 2 tealeaves clean and also are provided with temperature-adjusting device 37 on the fully sheathed case that is finish-machined to complete equipment automatically, and described temperature-adjusting device is arranged on the side of fully sheathed case near the tealeaves vibrating screener.Be provided with mechanical linkage which controls (not drawing among the figure) between the gate operator tool hand of the automatic brightness pot of drum-type fragrance extracting machine (see figure 4) and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; Described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves.Be equipped with exhaust emission tube 15 (see figure 5)s in the warm-air pipe 14 on the automatic brightness pot of the drum-type fragrance extracting machine cylinder, be provided with the broken last feeder 16 of tealeaves in the cylinder, the end that feeder is imported and exported near tealeaves is unsettled; The other end is fixedly connected with exhaust emission tube and is communicated with; The bottom land 19 of feeder is an incline structure, and the bottom land of feeder free end is higher than the bottom land of feeder stiff end, and the bottom of exhaust emission tube and feeder low side is fixed; The top of feeder is provided with the broken last filtering cover 17 of tealeaves; The cross section of said filtering cover is the inverted V-shaped (see figure 6), and filtering cover is provided with a plurality of filtering holes 18, and described filtering holes is inverted isosceles triangular structure; The base of isosceles triangle is higher than the drift angle of isosceles triangle, and said isosceles triangle bottom side length is 1 to 1.8 with the ratio of isoceles triangle form height.The stiff end upside of said feeder is provided with wind deflector 20, and described wind deflector tilts to the blind end of cylinder, and all the other are identical with embodiment 1.
When tealeaves cleans the work that is finish-machined to complete equipment automatically; Automatic control system is according to each action component of predefined programme-control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves lifting conveyer and tealeaves vibrating screener, and its process may further comprise the steps:
A. open the tea export of storage bin hopper, the automatic ration feed arrangement takes by weighing the tealeaves of a brightness strike number amount;
B. the cylinder of the automatic brightness pot of drum-type fragrance extracting machine rotates and unlatching roller heating device heated roller;
C. opening the cylinder tipping mechanism reduces the cylinder blind end; Cylinder tilts behind 15 to 20 degree; Rotating the input and output material manipulator makes the tealeaves chute aim at the tealeaves import and export; Emit the tealeaves that has weighed up, the tealeaves of a brightness strike number amount flows in the cylinder through the tealeaves chute, and the action of cylinder tipping mechanism makes the cylinder blind end be increased to cylinder and is horizontal;
D. rotate the input and output material manipulator and make the tealeaves chute leave the tealeaves import and export of cylinder, rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, and temperature is 55 to 75 degrees centigrade in the index drum, and cylinder rotated 8 to 12 minutes continuously;
E. rotating switch door manipulator is opened dodge gate, opens hot air generator to the cylinder heat air delivery, is rotated further 7 to 10 minutes at the door opening state bottom roll, and the waste gas in the fully sheathed case is discharged from exhaust outlet;
F. rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, closes hot air generator, and the temperature in the cylinder is increased to 105 to 115 degrees centigrade, is incubated 2 to 3 minutes;
G. rotating switch door manipulator is opened dodge gate, and cylinder is rotated further, and stops cylinder heating, and behind the greenhouse cooling to 55 in the cylinder degree centigrade, cylinder is rotated further 3 to 5 minutes;
H. cylinder counter-rotating; Opening the cylinder tipping mechanism raises the cylinder blind end; Cylinder tilts behind 30 to 40 degree; Tealeaves tealeaves from the cylinder is imported and exported and is poured out and flow into tealeaves and promote conveyer, and after the tealeaves in the cylinder all flowed out, the action of cylinder tipping mechanism made the cylinder blind end be reduced to cylinder and is horizontal;
I. open tealeaves and promote conveyer, pour the tealeaves vibrating screener into after tealeaves is promoted, open the tealeaves vibrating screener, flow out from the tealeaves discharging opening on the fully sheathed case through the tealeaves of sieving and grading.
Claims (10)
1. a tealeaves cleans and is finish-machined to complete equipment automatically; Comprise tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener; It is characterized in that: tealeaves brightness pot fragrance extracting machine and tealeaves vibrating screener all are arranged in the fully sheathed case (30); Promoting conveyer (36) through tealeaves between tealeaves brightness pot fragrance extracting machine and the tealeaves vibrating screener (35) is connected; Described tealeaves brightness pot fragrance extracting machine is the automatic brightness pot of a drum-type fragrance extracting machine (27); Be connected with the automatic ration feed arrangement before the automatic brightness pot of the drum-type fragrance extracting machine, the storage bin hopper on the automatic ration feed arrangement (29) is arranged on the tank wall of fully sheathed case, also is provided with air inlet (31), exhaust outlet (32) and tealeaves discharging opening (33) on the tank wall of fully sheathed case; The automatic brightness pot of described drum-type fragrance extracting machine comprises frame (1) and is arranged on cylinder (5), roller heating device (10) and the cylinder tipping mechanism (9) on the frame; One end of cylinder is provided with tealeaves and imports and exports (2); The other end seals and connects hot air generator (34) through warm-air pipe (14); The air inlet of hot air generator is communicated with air inlet on the fully sheathed case; Import and export a side near tealeaves on the frame of the automatic brightness pot of drum-type fragrance extracting machine and be provided with gate operator tool hand (3) that is used for the import and export of switch tealeaves and the input and output material manipulator (4) that is used for the tealeaves input and output material; Said gate operator tool hand and input and output material manipulator are separately positioned on the cylinder both sides of frame; The end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate (6); The end of input and output material manipulator is provided with rotating tealeaves chute (7), and described tealeaves cleans and is finish-machined to complete equipment automatically and also is provided with automatic control system (8), and automatic control system connects also that control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves promote conveyer and tealeaves vibrating screener.
2. clean according to the described tealeaves of claim l and be finish-machined to complete equipment automatically; It is characterized in that: described automatic ration feed arrangement comprises tealeaves weighing device (28); The outlet of storage bin hopper is positioned at the top of tealeaves weighing device, and the tealeaves weighing device is positioned at the tealeaves of tealeaves brightness pot fragrance extracting machine and imports and exports the top.
3. clean according to the described tealeaves of claim l and be finish-machined to complete equipment automatically; It is characterized in that: be provided with mechanical linkage which controls between the gate operator tool hand of the automatic brightness pot of drum-type fragrance extracting machine and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; Described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves.
4. tealeaves according to claim 1 cleans and is finish-machined to complete equipment automatically; It is characterized in that: the input and output material manipulator of the automatic brightness pot of drum-type fragrance extracting machine and all L-shaped structure of gate operator tool hand; The bending part of L shaped structure is provided with the tealeaves chute and rotates control motor (11) and tealeaves chute up-down control motor (12) on the input and output material manipulator; Described dodge gate is a circular configuration; The size of dodge gate and tealeaves are imported and exported suitable, and dodge gate is rotatably connected to the end of gate operator tool hand through bearing (13).
5. clean according to claim l or 2 or 3 or 4 described tealeaves and be finish-machined to complete equipment automatically; It is characterized in that: be equipped with exhaust emission tube (15) in the warm-air pipe (14) on the automatic brightness pot of the drum-type fragrance extracting machine cylinder; Be provided with the broken last feeder of tealeaves (16) in the cylinder; The end that feeder is imported and exported near tealeaves is unsettled, and the other end is fixedly connected with exhaust emission tube and is communicated with, and the top of feeder is provided with the broken last filtering cover of tealeaves (17).
6. tealeaves according to claim 5 cleans and is finish-machined to complete equipment automatically; It is characterized in that: the cross section of said filtering cover is inverted V-shaped or inverted U-shaped; Filtering cover is provided with a plurality of filtering holes (18); Described filtering holes is inverted isosceles triangular structure, and said isosceles triangle bottom side length is 1 to 1.2 to 1 to 2.2 with the ratio of isoceles triangle form height.
7. tealeaves according to claim 5 cleans and is finish-machined to complete equipment automatically; It is characterized in that: the bottom land of said feeder (19) is an incline structure; The bottom land of feeder free end is higher than the bottom land of feeder stiff end; The bottom of said exhaust emission tube and feeder low side is fixed, and the stiff end upside of said feeder is provided with wind deflector (20), and described wind deflector tilts to the blind end of cylinder.
8. tealeaves according to claim 1 cleans and is finish-machined to complete equipment automatically, it is characterized in that: described fully sheathed case also is provided with temperature-adjusting device (37), and described temperature-adjusting device is arranged on the side of fully sheathed case near the tealeaves vibrating screener.
9. clean according to claim l or 2 or 3 or 4 described tealeaves and be finish-machined to complete equipment automatically; It is characterized in that: the openend of the automatic brightness pot of drum-type fragrance extracting machine cylinder is round table-like structure; Tealeaves on the cylinder is imported and exported the diameter of diameter less than cylinder body; The inner surface of the round table-like structure of cylinder is provided with tealeaves prerotation vane (21), and the inner surface of cylinder body is provided with raised line (22).
10. a tealeaves as claimed in claim 1 cleans the processing method that is finish-machined to complete equipment automatically; Automatic control system promotes conveyer and tealeaves vibrating screener according to predefined programme-control automatic ration feed arrangement, the automatic brightness pot of drum-type fragrance extracting machine, tealeaves, it is characterized in that may further comprise the steps:
A. open the tea export of storage bin hopper, the automatic ration feed arrangement takes by weighing the tealeaves of a brightness strike number amount;
B. the cylinder of the automatic brightness pot of drum-type fragrance extracting machine rotates and unlatching roller heating device heated roller;
C. opening the cylinder tipping mechanism reduces the cylinder blind end; Cylinder tilts behind 15 to 20 degree; Rotating the input and output material manipulator makes the tealeaves chute aim at the tealeaves import and export; Emit the tealeaves that has weighed up, the tealeaves of a brightness strike number amount flows in the cylinder through the tealeaves chute, and the action of cylinder tipping mechanism makes the cylinder blind end be increased to cylinder and is horizontal;
D. rotate the input and output material manipulator and make the tealeaves chute leave the tealeaves import and export of cylinder, rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, and temperature is 55 to 75 degrees centigrade in the index drum, and cylinder rotated 8 to 12 minutes continuously;
E. rotating switch door manipulator is opened dodge gate, opens hot air generator to the cylinder heat air delivery, is rotated further 7 to 10 minutes at the door opening state bottom roll, and the waste gas in the fully sheathed case is discharged from exhaust outlet;
F. rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, closes hot air generator, and the temperature in the cylinder is increased to 105 to 115 degrees centigrade, is incubated 2 to 3 minutes;
G. rotating switch door manipulator is opened dodge gate, and cylinder is rotated further, and stops cylinder heating, and behind the greenhouse cooling to 55 in the cylinder degree centigrade, cylinder is rotated further 3 to 5 minutes;
H. cylinder counter-rotating; Opening the cylinder tipping mechanism raises the cylinder blind end; Cylinder tilts behind 30 to 40 degree; Tealeaves tealeaves from the cylinder is imported and exported and is poured out and flow into tealeaves and promote conveyer, and after the tealeaves in the cylinder all flowed out, the action of cylinder tipping mechanism made the cylinder blind end be reduced to cylinder and is horizontal;
I. open tealeaves and promote conveyer, pour the tealeaves vibrating screener into after tealeaves is promoted, open the tealeaves vibrating screener, flow out from the tealeaves discharging opening on the fully sheathed case through the tealeaves of sieving and grading.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110131429 CN102783526B (en) | 2011-05-20 | 2011-05-20 | Complete equipment for tea clean automatic fine processing and processing method thereof |
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| CN 201110131429 CN102783526B (en) | 2011-05-20 | 2011-05-20 | Complete equipment for tea clean automatic fine processing and processing method thereof |
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| CN102783526A true CN102783526A (en) | 2012-11-21 |
| CN102783526B CN102783526B (en) | 2013-09-25 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105344445A (en) * | 2015-11-23 | 2016-02-24 | 江苏鑫品茶业有限公司 | Tea peduncle, stem and leaf separation device |
| CN105432831A (en) * | 2015-12-24 | 2016-03-30 | 衡阳智源农业科技有限公司 | Novel tea aroma extraction machine |
| CN106689456A (en) * | 2015-07-27 | 2017-05-24 | 上海大花自动化科技有限公司 | Tea leaf manipulator automatic loader and unloader |
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| CN202122066U (en) * | 2011-05-20 | 2012-01-25 | 苏和生 | Automatic refined-processing complete equipment for cleaning tea |
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| CN200987348Y (en) * | 2006-12-30 | 2007-12-12 | 马兆林 | Heating device for tea glazing pot scent extracting machine heater |
| CN201061244Y (en) * | 2007-04-27 | 2008-05-21 | 苏和生 | Heating mechanism of tea cooking machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106689456A (en) * | 2015-07-27 | 2017-05-24 | 上海大花自动化科技有限公司 | Tea leaf manipulator automatic loader and unloader |
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| CN102783526B (en) | 2013-09-25 |
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