CN102773022A - Cross-flow ultrafiltration membrane backwashing method - Google Patents
Cross-flow ultrafiltration membrane backwashing method Download PDFInfo
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Abstract
本发明涉及一种错流式超滤膜反洗方法,属于水处理领域。本发明在错流式超滤膜加强反洗方式均采用单一加次氯酸钠加强反洗的基础上,基于超滤膜装置材质具有抗氧化能力强,能够抵御酸碱的特点,辅以盐酸、氢氧化钠的化学加强反洗,即超滤增强反洗方式为加盐酸反洗、加次氯酸钠和氢氧化钠加强反洗。保证了膜系统运行期间的出水水质和膜通量,使跨膜压差维持在较小的范围内,同时也降低了能耗,确保了超滤装置长期稳定、经济、安全的运行。 The invention relates to a cross-flow ultrafiltration membrane backwashing method, which belongs to the field of water treatment. In the present invention, on the basis that the cross-flow ultrafiltration membrane enhanced backwash method adopts a single addition of sodium hypochlorite to strengthen the backwash, based on the ultrafiltration membrane device material having strong oxidation resistance and the characteristics of being able to resist acid and alkali, it is supplemented by hydrochloric acid and hydrogen oxidation Sodium chemical enhanced backwashing, that is, ultrafiltration enhanced backwashing methods are backwashing with hydrochloric acid, sodium hypochlorite and sodium hydroxide to strengthen backwashing. It ensures the effluent water quality and membrane flux during the operation of the membrane system, keeps the transmembrane pressure difference within a small range, reduces energy consumption, and ensures the long-term stable, economical and safe operation of the ultrafiltration device.
Description
技术领域 technical field
本发明属于水处理领域。 The invention belongs to the field of water treatment.
背景技术 Background technique
超滤膜广泛应用于海水淡化、火电、核电、医药、石油、化工等领域的原水预处理系统,膜技术作为一种先进、经济的水处理技术,其社会效益和经济效益日显突出。超滤加强反洗是超滤膜最重要的性能复苏方式,其加强反洗方式的选择对超滤膜能否长期稳定运行至关重要。而最为广泛使用的错流式超滤膜,其加强反洗方式常采用单一加次氯酸钠加强反洗,这种加强反洗方式有利于去除微生物在膜表面的沉积、滋长,但不能去除进水中的黏泥、垢类在膜表面的沉积,尤其是当进水采用絮凝剂处理时,加药量调整不当就会致使絮凝剂在膜表面沉积,黏泥、垢类、絮凝剂的沉积会大大降低系统运行的膜通量、致使跨膜压差上升、能耗上升,严重时,膜丝完全堵死,致使超滤装置无法运行。虽然配置有定期使用的化学清洗系统,但是当膜表面沉积量达到一定程度时,化学清洗后系统仍无法恢复膜的正常水通量。 Ultrafiltration membranes are widely used in raw water pretreatment systems in the fields of seawater desalination, thermal power, nuclear power, medicine, petroleum, and chemical industry. As an advanced and economical water treatment technology, membrane technology has increasingly prominent social and economic benefits. Ultrafiltration enhanced backwashing is the most important performance recovery method for ultrafiltration membranes, and the choice of the enhanced backwashing method is crucial to the long-term stable operation of ultrafiltration membranes. For the most widely used cross-flow ultrafiltration membrane, its enhanced backwashing method often uses a single addition of sodium hypochlorite to strengthen backwashing. This enhanced backwashing method is conducive to removing the deposition and growth of microorganisms on the surface of the membrane, but it cannot remove the influent water. The deposition of slime and scale on the surface of the membrane, especially when the influent is treated with flocculant, improper adjustment of the dosage will cause the deposition of flocculant on the surface of the membrane, and the deposition of slime, scale and flocculant will be greatly reduced. Reduce the membrane flux of the system operation, resulting in an increase in the transmembrane pressure difference and energy consumption. In severe cases, the membrane filaments are completely blocked, making the ultrafiltration device unable to operate. Although it is equipped with a chemical cleaning system that is used regularly, when the amount of deposition on the membrane surface reaches a certain level, the system still cannot restore the normal water flux of the membrane after chemical cleaning.
通常,错流式超滤膜进水压力最大值为400~500 kPa,正常进水压力为30~80kPa,最大跨膜压差为200kPa,正常跨膜压差之间30~60kPa之间,当超滤运行制水周期达到设定值或进水压力增加30%以上或跨膜压差达到80~100kPa或维持进水压力不变时产水流量下降15%(扣除温度影响)时,均应采用化学加强反洗CEB。错流式超滤膜常规加强反洗CEB均采用几个制水周期后加入次氯酸钠反洗,超滤操作步骤为: Usually, the maximum water inlet pressure of the cross-flow ultrafiltration membrane is 400-500kPa, the normal water inlet pressure is 30-80kPa, the maximum transmembrane pressure difference is 200kPa, and the normal transmembrane pressure difference is between 30kPa and 60kPa. When the water production cycle of ultrafiltration operation reaches the set value or the inlet water pressure increases by more than 30% or the transmembrane pressure difference reaches 80-100kPa or the water flow rate drops by 15% while the inlet water pressure remains constant (deducting the influence of temperature), the Chemically enhanced backwash CEB. The conventional enhanced backwash CEB of the cross-flow ultrafiltration membrane adopts several water production cycles and then adds sodium hypochlorite backwash. The ultrafiltration operation steps are as follows:
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2~3分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 to 3 minutes;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间30分钟; The second step of the first water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, and the time is 30 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2~3分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 to 3 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间30分钟; The second step of the sixth water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, and the time is 30 minutes;
第六个制水周期第三步:超滤加强反洗,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、次氯酸钠加药泵,反洗水中次氯酸钠加药量50~100mg/L,时间2分钟; The third step of the sixth water production cycle: ultrafiltration to strengthen backwashing, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hypochlorite dosing pump, dosing amount of sodium hypochlorite in backwash water 50 ~ 100mg/L, time 2 minutes;
达到第六个周期后自动进入第一个制水周期,循环。 After reaching the sixth cycle, it will automatically enter the first water production cycle and cycle.
但上述操作不能有效去除超滤膜上的黏泥、垢类等沉积物。 However, the above-mentioned operations cannot effectively remove deposits such as slime and scale on the ultrafiltration membrane.
发明内容 Contents of the invention
本发明提供一种错流式超滤膜反洗方法,以解决目前错流式超滤膜反洗方法中存在的不能有效去除超滤膜上的黏泥、垢类等沉积物的问题。 The invention provides a cross-flow ultrafiltration membrane backwashing method to solve the problem that deposits such as slime and scale on the ultrafiltration membrane cannot be effectively removed in the current cross-flow ultrafiltration membrane backwashing method.
本发明采取的技术方案是,包括下列步骤: The technical scheme that the present invention takes is, comprises the following steps:
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2~3分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 to 3 minutes;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45~50分钟; The second step of the first water production cycle: Ultrafiltration runs to produce water, open the water inlet valve and water production valve, and the time is 45 to 50 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2~3分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 to 3 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45~50分钟; The second step of the sixth water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, the time is 45 to 50 minutes;
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中盐酸加药量50~100mg/L或pH值在1.8~2.2,时间2~3分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwashing water inlet valve, backwashing drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, and the dosage of hydrochloric acid in backwashing water is 50-100mg/L Or the pH value is 1.8~2.2, and the time is 2~3 minutes;
第六个制水周期第四步:超滤加酸浸泡,关闭所有阀门,浸泡时间10~15分钟; The fourth step of the sixth water production cycle: ultrafiltration and acid soaking, close all valves, and soak for 10 to 15 minutes;
第六个制水周期第五步:超滤加酸反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2~3分钟; Step 5 of the sixth water production cycle: flushing with ultrafiltration and acid backwash, open the backwash inlet valve and backwash drain valve for flushing, and the flushing time is 2 to 3 minutes;
第七个制水周期到第十一个制水周期与如上的第一个制水周期到第五个制水周期相同; The seventh water control cycle to the eleventh water control cycle are the same as the first water control cycle to the fifth water control cycle above;
第十二个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2~3分钟; The first step of the twelfth water production cycle: the ultrafiltration is exhausted and filled with water, and the exhaust valve on the water inlet side, the produced water exhaust valve side, and the water inlet valve are opened for 2 to 3 minutes;
第十二个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45~50分钟; The second step of the twelfth water production cycle: Ultrafiltration runs to produce water, open the water inlet valve and water production valve, and the time is 45 to 50 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量50~100mg/L、氢氧化钠加药量50~100mg/L或pH值在9.8~10.2,时间2~3分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite in the backwash water is 50-100mg/L, the dosage of sodium hydroxide is 50-100mg/L or the pH value is 9.8-10.2, and the time is 2-3 minutes;
第十二个制水周期第四步:超滤加强反洗,关闭所有阀门进行浸泡,浸泡时间10~15分钟, The fourth step of the twelfth water production cycle: Ultrafiltration strengthens backwashing, closes all valves and soaks for 10 to 15 minutes,
第十二个制水周期第五步:超滤加强反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2~3分钟; The fifth step of the twelfth water production cycle: Ultrafiltration strengthens backwash flushing, open the backwash inlet valve and backwash drain valve for flushing, and the flushing time is 2 to 3 minutes;
达到第十二个制水周期后自动进入第一个制水周期,循环。 After reaching the twelfth water-making cycle, it will automatically enter the first water-making cycle and cycle.
本发明在错流式超滤膜加强反洗方式均采用单一加次氯酸钠加强反洗的基础上,基于超滤膜装置材质具有抗氧化能力强,能够抵御酸碱的特点,辅以盐酸、氢氧化钠的化学加强反洗,即超滤增强反洗方式为加盐酸反洗、加次氯酸钠和氢氧化钠加强反洗。 In the present invention, on the basis that the cross-flow ultrafiltration membrane enhanced backwash method adopts a single addition of sodium hypochlorite to strengthen the backwash, the material of the ultrafiltration membrane device has the characteristics of strong oxidation resistance and can resist acid and alkali, supplemented by hydrochloric acid and hydrogen oxidation Sodium chemical enhanced backwashing, that is, ultrafiltration enhanced backwashing methods are backwashing with hydrochloric acid, sodium hypochlorite and sodium hydroxide to strengthen backwashing.
本发明的优点: Advantages of the present invention:
虽然“错流式”超滤相对于“死端过滤”超滤来说,不易产生膜表面严重污堵,但实际运行时受到水源变化、加药量调整、水温变化等因素的影响,“错流式”超滤在一定的运行周期后,膜表面仍然普遍存在着严重沉积污堵现象,本发明不仅有利于去除微生物在膜表面的沉积、滋长,也有效地去除进水中的黏泥、垢类、絮凝剂在膜表面的沉积,依靠盐酸对无机垢类、氢氧化钠加次氯酸钠对有机垢类、微生物、细菌的高效除去能力,保证了膜系统运行期间的出水水质和膜通量,使跨膜压差维持在较小的范围内,同时也降低了能耗,确保了超滤装置长期稳定、经济、安全的运行,避免了下级水处理设备的进水水质。 Although "cross-flow" ultrafiltration is less likely to cause severe fouling on the membrane surface than "dead-end filtration", the actual operation is affected by factors such as changes in water sources, adjustments in dosage, and changes in water temperature. After a certain operation period of "flow type" ultrafiltration, the membrane surface still generally has serious deposition fouling phenomenon. The present invention not only helps to remove the deposition and growth of microorganisms on the membrane surface, but also effectively removes slime, The deposition of scales and flocculants on the surface of the membrane depends on the efficient removal ability of hydrochloric acid for inorganic scales and sodium hydroxide plus sodium hypochlorite for organic scales, microorganisms and bacteria, ensuring the effluent water quality and membrane flux during the operation of the membrane system. The transmembrane pressure difference is maintained in a small range, and the energy consumption is also reduced, which ensures the long-term stable, economical and safe operation of the ultrafiltration device, and avoids the influent water quality of the lower-level water treatment equipment.
在原有设备和系统基础上,改造费用很低,改造难度小,整个操作采用全自动控制,同时由于考虑到次氯酸钠和氢氧化钠兼容,不发生化学反应,因此加入次氯酸钠加氢氧化钠时,采用一根管路。 On the basis of the original equipment and system, the transformation cost is very low and the transformation difficulty is small. The whole operation adopts automatic control. At the same time, because sodium hypochlorite and sodium hydroxide are compatible and no chemical reaction occurs, when adding sodium hypochlorite and sodium hydroxide, use a pipe.
另外,通过修改“加盐酸反洗周期”、“加次氯酸钠+氢氧化钠反洗周期”及每种加药反洗中的反洗排放时间、浸泡时间、冲洗时间均可更改,有利于通过时间调整保证进水采用不同水质时加强反洗的效果。同时,运行过程中盐酸、氢氧化钠的排放不会改变废水pH值。 In addition, by modifying the "hydrochloric acid backwashing cycle", "sodium hypochlorite + sodium hydroxide backwashing cycle" and the backwashing discharge time, soaking time, and flushing time of each drug-dosing backwashing can be changed, which is beneficial to the passing time Adjust to ensure that the influent water adopts different water quality to enhance the effect of backwashing. At the same time, the discharge of hydrochloric acid and sodium hydroxide during operation will not change the pH value of wastewater.
同时,可通过酸碱储存箱添加防护药品对超滤装置进行定期防护。 At the same time, the ultrafiltration device can be regularly protected by adding protective drugs through the acid-base storage tank.
具体实施方式 Detailed ways
实施例1 Example 1
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 minutes;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45分钟; The second step of the first water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, the time is 45 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45分钟; The second step of the sixth water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, and the time is 45 minutes;
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中盐酸加药量50mg/L时间3分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwashing water inlet valve, backwashing drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, and the dosage of hydrochloric acid in the backwashing water is 50mg/L Time 3 minute;
第六个制水周期第四步:超滤加酸浸泡,关闭所有阀门,浸泡时间15分钟; The fourth step of the sixth water production cycle: ultrafiltration and acid soaking, close all valves, and soak for 15 minutes;
第六个制水周期第五步:超滤加酸反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间3分钟; The fifth step of the sixth water production cycle: flushing with ultrafiltration and acid backwash, open the backwash water inlet valve and backwash drain valve for flushing, and the flushing time is 3 minutes;
第七个制水周期到第十一个制水周期与如上的第一个制水周期到第五个制水周期相同; The seventh water control cycle to the eleventh water control cycle are the same as the first water control cycle to the fifth water control cycle above;
第十二个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2分钟; The first step of the twelfth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2 minutes;
第十二个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间45分钟; The second step of the twelfth water production cycle: Ultrafiltration runs to produce water, open the water inlet valve and water production valve, and the time is 45 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量50mg/L、氢氧化钠加药量50mg/L,时间3分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite in the backwash water is 50mg/L, the dosage of sodium hydroxide is 50mg/L, and the time is 3 minutes;
第十二个制水周期第四步:超滤加强反洗,关闭所有阀门进行浸泡,浸泡时间15分钟, The fourth step of the twelfth water production cycle: Ultrafiltration strengthens backwashing, closes all valves and soaks for 15 minutes,
第十二个制水周期第五步:超滤加强反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间3分钟; The fifth step of the twelfth water production cycle: Ultrafiltration strengthens the backwashing flushing, and the backwashing water inlet valve and the backwashing drain valve are opened for flushing, and the flushing time is 3 minutes;
达到第十二个制水周期后自动进入第一个制水周期,循环。 After reaching the twelfth water-making cycle, it will automatically enter the first water-making cycle and cycle.
实施例2 Example 2
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2.5分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2.5 minutes;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间47.5分钟; The second step of the first water production cycle: Ultrafiltration runs to produce water, open the water inlet valve and water production valve, and the time is 47.5 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2.5分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 2.5 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间47.5分钟; The second step of the sixth water production cycle: Ultrafiltration runs to produce water, open the water inlet valve and water production valve, and the time is 47.5 minutes;
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中盐酸加药量75mg/L; The third step of the sixth water production cycle: ultrafiltration and acid backwash, open the backwash water inlet valve, backwash drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, and the dosage of hydrochloric acid in the backwash water is 75mg/L;
第六个制水周期第四步:超滤加酸浸泡,关闭所有阀门,浸泡时间12.5分钟; The fourth step of the sixth water production cycle: ultrafiltration and acid soaking, close all valves, and soak for 12.5 minutes;
第六个制水周期第五步:超滤加酸反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2.5分钟; The fifth step of the sixth water production cycle: flushing with ultrafiltration and acid backwash, open the backwash water inlet valve and backwash drain valve for flushing, and the flushing time is 2.5 minutes;
第七个制水周期到第十一个制水周期与如上的第一个制水周期到第五个制水周期相同; The seventh water control cycle to the eleventh water control cycle are the same as the first water control cycle to the fifth water control cycle above;
第十二个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2.5分钟; The first step of the twelfth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the produced water exhaust valve side, and the water inlet valve are opened for 2.5 minutes;
第十二个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间47.5分钟; The second step of the twelfth water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, the time is 47.5 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量75mg/L、氢氧化钠加药量75mg/L,时间2.5分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite and sodium hydroxide in the backwash water is 75mg/L, and the dosage of sodium hydroxide is 75mg/L, and the time is 2.5 minutes;
第十二个制水周期第四步:超滤加强反洗,关闭所有阀门进行浸泡,浸泡时间12.5分钟, The fourth step of the twelfth water production cycle: Ultrafiltration strengthens backwashing, closes all valves and soaks for 12.5 minutes,
第十二个制水周期第五步:超滤加强反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2.5分钟; The fifth step of the twelfth water production cycle: Ultrafiltration strengthens the backwashing flushing, and the backwashing water inlet valve and the backwashing drain valve are opened for flushing, and the flushing time is 2.5 minutes;
达到第十二个制水周期后自动进入第一个制水周期,循环。 After reaching the twelfth water-making cycle, it will automatically enter the first water-making cycle and cycle.
实施例3 Example 3
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间3分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 3 minutes;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间50分钟; The second step of the first water production cycle: the ultrafiltration operation produces water, and the water inlet valve and the water production valve are opened for 50 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间3分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 3 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间50分钟; The second step of the sixth water production cycle: ultrafiltration operation produces water, open the water inlet valve and water production valve, and the time is 50 minutes;
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中盐酸加药量100mg/L,时间2分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwashing water inlet valve, backwashing drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, the dosage of hydrochloric acid in backwashing water is 100mg/L, time 2 minutes;
第六个制水周期第四步:超滤加酸浸泡,关闭所有阀门,浸泡时间10分钟; The fourth step of the sixth water production cycle: ultrafiltration and acid soaking, close all valves, and soak for 10 minutes;
第六个制水周期第五步:超滤加酸反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2分钟; Step 5 of the sixth water production cycle: flushing with ultrafiltration and acid backwash, open the backwash inlet valve and backwash drain valve for flushing, and the flushing time is 2 minutes;
第七个制水周期到第十一个制水周期与如上的第一个制水周期到第五个制水周期相同; The seventh water control cycle to the eleventh water control cycle are the same as the first water control cycle to the fifth water control cycle above;
第十二个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间3分钟; The first step of the twelfth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 3 minutes;
第十二个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间50分钟; The second step of the twelfth water production cycle: the ultrafiltration operation produces water, and the water inlet valve and the water production valve are opened for 50 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量100mg/L、氢氧化钠加药量100mg/L,时间2分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite in the backwash water is 100mg/L, the dosage of sodium hydroxide is 100mg/L, and the time is 2 minutes;
第十二个制水周期第四步:超滤加强反洗,关闭所有阀门进行浸泡,浸泡时间10分钟, The fourth step of the twelfth water production cycle: Ultrafiltration strengthens backwashing, closes all valves and soaks for 10 minutes,
第十二个制水周期第五步:超滤加强反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2分钟; The fifth step of the twelfth water production cycle: Ultrafiltration strengthens the backwash flushing, and the backwash water inlet valve and the backwash drain valve are opened for flushing, and the flushing time is 2 minutes;
达到第十二个制水周期后自动进入第一个制水周期,循环。 After reaching the twelfth water-making cycle, it will automatically enter the first water-making cycle and cycle.
实施例4 Example 4
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中加入盐酸,使pH值在2.2,时间3分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwash water inlet valve, backwash drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, add hydrochloric acid to the backwash water to make the pH value 2.2, time 3 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量50mg/L,加入氢氧化钠使pH值在9.8,时间3分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite in the backwash water is 50mg/L, and sodium hydroxide is added to make the pH value at 9.8 for 3 minutes;
其余步骤同实施例1。 All the other steps are the same as in Example 1.
实施例5 Example 5
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中加入盐酸,使pH值在2.0,时间2.5分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwash water inlet valve, backwash drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, add hydrochloric acid to the backwash water to make the pH value 2.0, Time 2.5 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量75mg/L,加入氢氧化钠使pH值在10.0,时间2.5分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosing amount of sodium hypochlorite in the backwash water is 75mg/L, add sodium hydroxide to make the pH value at 10.0, and the time is 2.5 minutes;
其余步骤同实施例2。 All the other steps are the same as in Example 2.
实施例6 Example 6
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中加入盐酸,使pH值在1.8,时间2分钟; The third step of the sixth water production cycle: ultrafiltration and acid backwashing, open the backwash water inlet valve, backwash drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, add hydrochloric acid to the backwash water to make the pH value 1.8, time 2 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量100mg/L,加入氢氧化钠使pH值在10.2,时间2分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosing amount of sodium hypochlorite in the backwash water is 100mg/L, add sodium hydroxide to make the pH value at 10.2, and the time is 2 minutes;
其余步骤同实施例3。 All the other steps are the same as in Example 3.
下边通过试验例来进一步说明来本发明效果。 The effect of the present invention will be further described below by way of test examples.
某发电公司2×300MW机组,将超滤装置应用于除盐水处理系统中,除盐水制水流程为:自来水—变频泵—保安过滤器(孔径为130微米)—超滤装置—清水箱—清水泵—离子交换器。超滤装置以自来水为水源,采用错流式的方式,即运行中同时排放浓水,以定期加次氯酸钠反洗和化学清洗的方式去除膜筒中的污染物。运行步骤为:运行—反洗—运行—反洗—运行—反洗加氯反洗—运行,运行中每30分钟自动反洗一次,每次反洗时间1分钟,每3个制水周期加氯反洗一次。运行中主要监督进出水浊度、反洗余氯、出水余氯、出水氧化还原电位、过滤膜筒压差和流量。装置设计进水压力最大值为500 kPa,正常进水压力为30~80kPa,最大跨膜压差为200kPa,正常跨膜压差之间30~60kPa之间,额定出力100t/h,最大出力120t/h。 A 2×300MW unit in a power generation company applies the ultrafiltration device to the desalinated water treatment system. The desalinated water production process is: tap water—frequency conversion pump—safety filter (pore size is 130 microns)—ultrafiltration device—clean water tank—clear water Water pump - ion exchanger. The ultrafiltration device uses tap water as the water source and adopts the cross-flow method, that is, the concentrated water is discharged at the same time during operation, and the pollutants in the membrane cylinder are removed by regular sodium hypochlorite backwash and chemical cleaning. The operation steps are: operation - backwash - operation - backwash - operation - backwash, chlorine backwash - operation, automatic backwashing every 30 minutes during operation, each backwashing time is 1 minute, and every 3 water production cycles add Chlorine backwash once. During the operation, it mainly monitors the turbidity of influent and effluent water, backwash residual chlorine, effluent residual chlorine, oxidative reduction potential of effluent water, filter membrane cartridge pressure difference and flow rate. The maximum water inlet pressure of the device design is 500 kPa, the normal water inlet pressure is 30~80kPa, the maximum transmembrane pressure difference is 200kPa, the normal transmembrane pressure difference is between 30~60kPa, the rated output is 100t/h, and the maximum output is 120t /h.
1、2、3号超滤装置运行1.5个月后,进水压力均由正常情况下的30~80kPa升高到160~180kPa,跨膜压差均大于100 kPa,膜装置出水压力40kPa,出水流量由100t/h降为62t/h,膜透过率由105 L/(m2·h )降为64 L/(m2·h ),由于水温基本没有变化,因此温度对运行参数影响不大,打开超滤装置,发现膜发生严重污堵,需要进行化学清洗。考虑到超滤装置化学清洗周期正常应每5~6个月一次,因此超滤装置进水水质不合格或超滤装置加强反洗效果不佳,但通过对水质分析确认进水水质符合要求,说明造成超滤装置污堵的原因是加强反洗效果不佳。 After 1.5 months of operation of No. 1, No. 2 and No. 3 ultrafiltration devices, the inlet water pressure increased from 30 to 80 kPa under normal conditions to 160 to 180 kPa, and the transmembrane pressure difference was greater than 100 kPa. The outlet water pressure of the membrane device was 40 kPa, and the outlet water The flow rate is reduced from 100t/h to 62t/h, and the membrane permeability is reduced from 105 L/(m 2 ·h) to 64 L/(m 2 ·h). Since the water temperature basically does not change, the temperature has little effect on the operating parameters. When the ultrafiltration device was turned on, it was found that the membrane was seriously fouled and chemical cleaning was required. Considering that the normal chemical cleaning cycle of the ultrafiltration device should be once every 5 to 6 months, the quality of the influent water of the ultrafiltration device is unqualified or the enhanced backwash effect of the ultrafiltration device is not good, but the water quality analysis confirms that the influent water quality meets the requirements. It shows that the cause of the fouling of the ultrafiltration device is the poor effect of enhanced backwashing.
之后采取本发明方法来进行错流式超滤膜反洗: Take the inventive method to carry out cross-flow ultrafiltration membrane backwash afterwards:
对加药反洗系统进行了改造,对单一次氯酸钠加强反洗改为盐酸、次氯酸钠加氢氧化钠加强反洗,新增了盐酸加药箱、加药泵及相关管路,在次氯酸钠溶液箱内增配氢氧化钠溶液。改造后运行操作为: The dosing backwashing system has been modified, and the backwashing of single sodium hypochlorite is changed to hydrochloric acid, sodium hypochlorite plus sodium hydroxide to strengthen backwashing, and a hydrochloric acid dosing box, dosing pump and related pipelines are newly added. In the sodium hypochlorite solution tank Add sodium hydroxide solution. After the transformation, the running operation is:
第一个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,两侧均满水后,此步完成,时间2.5分钟; The first step of the first water production cycle: the ultrafiltration exhaust is full of water, open the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve. After both sides are full of water, this step is completed, and the time is 2.5 minutes. ;
第一个制水周期第二步:超滤运行产水,开启进水阀、产水阀,产水时间50分钟; The second step of the first water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, and the water production time is 50 minutes;
第一个制水周期第三步:超滤反洗,开启反洗进水阀、反洗排水阀,时间1分钟; The third step of the first water production cycle: ultrafiltration backwash, open the backwash water inlet valve and backwash drain valve for 1 minute;
如上相同方法进行第二个制水周期、第三个制水周期、第四个制水周期和第五个制水周期; Carry out the second water-making cycle, the third water-making cycle, the fourth water-making cycle and the fifth water-making cycle in the same way as above;
第六个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间3分钟; The first step of the sixth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the exhaust valve side of the produced water, and the water inlet valve are opened for 3 minutes;
第六个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间50分钟; The second step of the sixth water production cycle: ultrafiltration operation produces water, open the water inlet valve and water production valve, and the time is 50 minutes;
第六个制水周期第三步:超滤加酸反洗,开启反洗进水阀、反洗排水阀、进盐酸阀、盐酸加药泵,反洗水中盐酸加药量75mg/L; The third step of the sixth water production cycle: ultrafiltration and acid backwash, open the backwash water inlet valve, backwash drain valve, hydrochloric acid inlet valve, hydrochloric acid dosing pump, and the dosage of hydrochloric acid in the backwash water is 75mg/L;
第六个制水周期第四步:超滤加酸浸泡,关闭所有阀门,浸泡时间12.5分钟; The fourth step of the sixth water production cycle: ultrafiltration and acid soaking, close all valves, and soak for 12.5 minutes;
第六个制水周期第五步:超滤加酸反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2.5分钟; The fifth step of the sixth water production cycle: flushing with ultrafiltration and acid backwash, open the backwash water inlet valve and backwash drain valve for flushing, and the flushing time is 2.5 minutes;
第七个制水周期到第十一个制水周期与如上的第一个制水周期到第五个制水周期相同; The seventh water control cycle to the eleventh water control cycle are the same as the first water control cycle to the fifth water control cycle above;
第十二个制水周期第一步:超滤排气满水,开启进水侧排气阀、产水排气阀侧、进水阀,时间2.5分钟; The first step of the twelfth water production cycle: the ultrafiltration exhaust is full of water, and the exhaust valve on the water inlet side, the produced water exhaust valve side, and the water inlet valve are opened for 2.5 minutes;
第十二个制水周期第二步:超滤运行产水,开启进水阀、产水阀,时间47.5分钟; The second step of the twelfth water production cycle: ultrafiltration operation to produce water, open the water inlet valve and water production valve, the time is 47.5 minutes;
第十二个制水周期第三步:超滤加强反洗,加次氯酸钠和氢氧化钠,开启反洗进水阀、反洗排水阀、进次氯酸钠阀、进氢氧化钠阀、次氯酸钠加药泵、氢氧化钠加药泵,反洗水中次氯酸钠加药量75mg/L、氢氧化钠加药量75mg/L,时间2.5分钟; The third step of the twelfth water production cycle: ultrafiltration to strengthen backwashing, add sodium hypochlorite and sodium hydroxide, open backwashing water inlet valve, backwashing drain valve, sodium hypochlorite inlet valve, sodium hydroxide inlet valve, sodium hypochlorite dosing pump , Sodium hydroxide dosing pump, the dosage of sodium hypochlorite and sodium hydroxide in the backwash water is 75mg/L, and the dosage of sodium hydroxide is 75mg/L, and the time is 2.5 minutes;
第十二个制水周期第四步:超滤加强反洗,关闭所有阀门进行浸泡,浸泡时间12.5分钟, The fourth step of the twelfth water production cycle: Ultrafiltration strengthens backwashing, closes all valves and soaks for 12.5 minutes,
第十二个制水周期第五步:超滤加强反洗的冲洗,开启反洗进水阀、反洗排水阀进行冲洗,冲洗时间2.5分钟; The fifth step of the twelfth water production cycle: Ultrafiltration strengthens the backwashing flushing, and the backwashing water inlet valve and the backwashing drain valve are opened for flushing, and the flushing time is 2.5 minutes;
达到第十二个制水周期后自动进入第一个制水周期,循环。 After reaching the twelfth water-making cycle, it will automatically enter the first water-making cycle and cycle.
改造后超滤装置运行时间约7个月,三套超滤装置制水周期从30分钟提高到50分钟,大大提高了设备的利用率。三套超滤装置进水压力均在为50~80kPa之间,跨膜压差均小于60kPa,最大出水浊度均为0.27 NTU,小于设计值(<1NTU),SDI小于2,小于设计值(SDI<3),期间三套超滤装置均没有实施过化学清洗,其中1、2、3号超滤平均产水流量分别达到额定流量89.8%、88.5%、90.2%,没有达到设计流量的原因是冬季超滤装置进水虽然通过加热器,但是水温(实际12~16℃)仍然低于最佳温度18~25℃,这是正常现象,也是保护超滤装置的一个措施。在扣除温度因素的影响后,三套超滤出力均达到额定出力。因此从改造后三套超滤运行来看,设备运行状况良好、出水水质优良,完全符合设计要求及反渗透进水水质要求,运行参数稳定且全部在设计范围内。 After the transformation, the operation time of the ultrafiltration device is about 7 months, and the water production cycle of the three sets of ultrafiltration devices has been increased from 30 minutes to 50 minutes, which greatly improves the utilization rate of the equipment. The water inlet pressure of the three ultrafiltration devices is between 50 and 80kPa, the transmembrane pressure difference is less than 60kPa, the maximum effluent turbidity is 0.27 NTU, which is less than the design value (<1NTU), and the SDI is less than 2, which is less than the design value ( SDI < 3), the three sets of ultrafiltration devices have not been chemically cleaned during the period, and the average product water flow rates of No. 1, No. 2, and No. 3 ultrafiltration devices reached 89.8%, 88.5%, and 90.2% of the rated flow rate, respectively. The reason why the design flow rate was not reached In winter, although the water entering the ultrafiltration device passes through the heater, the water temperature (actually 12-16°C) is still 18-25°C lower than the optimum temperature. This is a normal phenomenon and a measure to protect the ultrafiltration device. After deducting the influence of temperature factors, the output of the three sets of ultrafiltration all reached the rated output. Therefore, judging from the operation of the three sets of ultrafiltration after the transformation, the equipment is in good condition and the effluent water quality is excellent, which fully meets the design requirements and the reverse osmosis influent water quality requirements, and the operating parameters are stable and all within the design range.
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