CN102758491B - Shear wall heat insulation system and construction method thereof - Google Patents

Shear wall heat insulation system and construction method thereof Download PDF

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CN102758491B
CN102758491B CN201210189674.1A CN201210189674A CN102758491B CN 102758491 B CN102758491 B CN 102758491B CN 201210189674 A CN201210189674 A CN 201210189674A CN 102758491 B CN102758491 B CN 102758491B
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aerated concrete
concrete layer
shear wall
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CN102758491A (en
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杨伟军
梁建国
杨勇
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Changsha University of Science and Technology
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Abstract

本发明提供了一种剪力墙保温体系及其施工方法,其中该剪力墙保温体系,包括现浇注剪力墙层和加气混凝土层,加气混凝土层贴合设置于现浇注剪力墙层的外侧;加气混凝土层为现浇注剪力墙层的外模板,加气混凝土层为砌筑层。本发明提供的剪力墙保温体系包括三层材料。该体系最内层为现浇混凝土剪力墙层,中间层为加气混凝土保温层,最外层为外墙瓷砖饰面层。加气混凝土保温层的导热系数在0.12千卡/米·时·℃,保温隔热性能良好。加气混凝土保温层本身耐久性能优异,使用过程中加气混凝土自然碳化时强度下降少。冻融作用对其影响也很小,故使得该体系进行保温,保温材料的耐久性良好。而且加气混凝土是一种非燃烧体能起到防火的作用。

The present invention provides a shear wall insulation system and a construction method thereof, wherein the shear wall insulation system comprises a cast-in-place shear wall layer and an aerated concrete layer, wherein the aerated concrete layer is bonded to the outer side of the cast-in-place shear wall layer; the aerated concrete layer is the outer formwork of the cast-in-place shear wall layer, and the aerated concrete layer is a masonry layer. The shear wall insulation system provided by the present invention comprises three layers of materials. The innermost layer of the system is a cast-in-place concrete shear wall layer, the middle layer is an aerated concrete insulation layer, and the outermost layer is an exterior wall tile facing layer. The thermal conductivity of the aerated concrete insulation layer is 0.12 kcal/m·h·℃, and the thermal insulation performance is good. The aerated concrete insulation layer itself has excellent durability, and the strength of the aerated concrete decreases less during natural carbonization during use. The freeze-thaw effect also has little effect on it, so the system is insulated, and the durability of the insulation material is good. Moreover, aerated concrete is a non-combustible body that can play a fireproof role.

Description

剪力墙保温体系及该体系的施工方法Shear wall insulation system and its construction method

技术领域 technical field

本发明涉及剪力墙施工领域,特别地,涉及一种剪力墙保温体系,本发明的另一方面还提供了一种上述剪力墙保温体系的施工方法。The present invention relates to the field of shear wall construction, in particular, to a shear wall thermal insulation system. Another aspect of the present invention also provides a construction method of the above-mentioned shear wall thermal insulation system.

背景技术 Background technique

在高层建筑中,剪力墙的保温性能对整个建筑的节能效果有着举足轻重的作用。目前我国在实际工程中应用广泛的剪力墙保温手段主要有内保温法和外保温法两种。两种方法均存在问题:即是:如使用内保温法时,内外墙交接处、圈梁等处,易形成热桥,保温层易开裂、脱落,同时维修保温层困难;如使用外保温法时,保温材料长期处于室外,保温材料易发生开裂形成空鼓,保温材料寿命缩短,而且安装于保温材料上的外饰也易脱落,同时保温材料的防火性能差。In high-rise buildings, the thermal insulation performance of shear walls plays a decisive role in the energy-saving effect of the entire building. At present, the shear wall insulation methods widely used in practical engineering in my country mainly include internal insulation method and external insulation method. There are problems in both methods: that is, if the internal insulation method is used, thermal bridges are easily formed at the junction of the interior and exterior walls, ring beams, etc., the insulation layer is easy to crack and fall off, and it is difficult to maintain the insulation layer; if the external insulation method is used When the thermal insulation material is kept outside for a long time, the thermal insulation material is prone to cracking and hollowing, the life of the thermal insulation material is shortened, and the exterior decoration installed on the thermal insulation material is also easy to fall off, and the fireproof performance of the thermal insulation material is poor.

发明内容 Contents of the invention

本发明目的在于提供一种剪力墙保温体系及其施工方法,以解决现有技术中保温材料使用寿命短,保温层、饰面材料易脱落的技术问题。The purpose of the present invention is to provide a shear wall thermal insulation system and its construction method to solve the technical problems in the prior art that the thermal insulation material has a short service life and the thermal insulation layer and facing materials are easy to fall off.

为实现上述目的,根据本发明的一个方面,提供了一种剪力墙保温体系,包括现浇注剪力墙层和加气混凝土层,加气混凝土层贴合设置于现浇注剪力墙层的外侧;加气混凝土层为现浇注剪力墙层的外模板,加气混凝土层为砌筑层。In order to achieve the above object, according to one aspect of the present invention, a shear wall insulation system is provided, including a cast-in-place shear wall layer and an aerated concrete layer, and the aerated concrete layer is attached to the cast-in-place shear wall The outer side of the layer; the aerated concrete layer is the outer formwork of the cast-in-place shear wall layer, and the aerated concrete layer is the masonry layer.

进一步地,还包括安装于加气混凝土层外侧的饰面层。Further, it also includes a finish layer installed outside the air-entrained concrete layer.

进一步地,还包括多个对拉螺杆和多个水泥撑头,对拉螺杆和水泥撑头均分别垂直加气混凝土层地安装于现浇注剪力墙层中;多个对拉螺杆沿加气混凝土层的纵向和横向分别错位分散排布;多个水泥撑头安装于现浇剪力墙层的一端中,并沿加气混凝土层的纵向和横向分别错位分散排布。Further, it also includes a plurality of tension screws and a plurality of cement braces, and the tension screws and cement braces are respectively vertically installed in the cast-in-place shear wall layer in the aerated concrete layer; the plurality of tension screws are installed along the The vertical and horizontal directions of the air-entrained concrete layer are dislocated and dispersed respectively; a plurality of cement braces are installed in one end of the cast-in-place shear wall layer, and are distributed and dislocated respectively along the longitudinal direction and the transverse direction of the air-entrained concrete layer.

进一步地,还包括安装于现浇注剪力墙层中的多根钢筋,钢筋挂设于水泥撑头上,并垂直对拉螺杆;钢筋、水泥撑头和对拉螺杆在现浇注剪力墙层中形成网状钢骨架。Further, it also includes a plurality of steel bars installed in the cast-in-place shear wall layer, the steel bars are hung on the cement braces, and vertically pull the screws; A reticulated steel skeleton is formed in the wall layer.

根据本发明的另一方面还提供了一种上述剪力墙保温体系的施工方法,包括以下步骤:According to another aspect of the present invention, there is also provided a construction method for the above-mentioned shear wall thermal insulation system, comprising the following steps:

1)砌筑作为现浇注剪力墙层外模板的加气混凝土层;1) Masonry as the aerated concrete layer as the outer formwork of the cast-in-place shear wall layer;

2)间隔并正对加气混凝土层安装现浇注剪力墙层的内模板,内模板位于加气混凝土层的内侧;2) Install the inner formwork of the cast-in-place shear wall layer at intervals and facing the aerated concrete layer, and the inner formwork is located on the inner side of the aerated concrete layer;

3)在内模板和加气混凝土层所围区域内浇注混凝土,形成现浇注剪力墙层。3) Concrete is poured in the area surrounded by the inner formwork and the aerated concrete layer to form a cast-in-place shear wall layer.

进一步地,在步骤3)之前,在加气混凝土层与内模板之间安装多个对拉螺杆和多个水泥撑头。Further, before step 3), a plurality of tension screws and a plurality of cement braces are installed between the air-entrained concrete layer and the inner formwork.

进一步地,在安装对拉螺杆和水泥撑头后,并在步骤3)之前,在加气混凝土层的外侧安装内楞,在内模板的外侧安装外楞;内楞与外楞彼此平行并平行于加气混凝土层。Further, after installing the tension screw and the cement brace, and before step 3), install the inner flute on the outside of the aerated concrete layer, and install the outer flute on the outer side of the inner formwork; the inner flute and the outer flute are parallel to each other and parallel in the air-entrained concrete layer.

进一步地,在步骤3)之前,对加气混凝土层进行预湿。Further, before step 3), the air-entrained concrete layer is pre-wetted.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明提供的剪力墙保温体系包括三层材料。该体系最内层为现浇混凝土剪力墙层,中间层为加气混凝土保温层,最外层为外墙瓷砖饰面层。加气混凝土保温层的导热系数在0.12千卡/米·时·℃,保温隔热性能良好。加气混凝土保温层本身耐久性能优异,使用过程中加气混凝土自然碳化时强度下降少。冻融作用对其影响也很小,故使得该体系进行保温,保温材料的耐久性良好。The shear wall insulation system provided by the invention includes three layers of materials. The innermost layer of the system is the cast-in-place concrete shear wall layer, the middle layer is the aerated concrete insulation layer, and the outermost layer is the exterior wall tile facing layer. The thermal conductivity of the air-entrained concrete insulation layer is 0.12 kcal/m·h·℃, and the thermal insulation performance is good. The aerated concrete insulation layer itself has excellent durability, and the strength of the aerated concrete naturally carbonizes less during use. The effect of freezing and thawing has little effect on it, so the system is kept warm, and the durability of the heat preservation material is good.

本发明提供的剪力墙保温体系采用具有防火性能的加气混凝土作为保温层,使得该体系在发挥保温的作用的同时又能起到防火的作用。加气混凝土是一种非燃烧体,它热传导性低热迁移慢,自身不燃烧的情况下,还能保护体系的其他结构不至于因受热过度而发生不良影响。该材料在高温下也不会产生有害气体,而且当体系温度在600℃以下时其强度甚至略有增长。加气混凝土的防火性能能达到并满足公安部对防火材料的要求,扩宽了该体系的适用范围。The thermal insulation system of the shear wall provided by the invention adopts the aerated concrete with fireproof performance as the thermal insulation layer, so that the system can play the role of fire prevention while exerting the function of thermal insulation. Air-entrained concrete is a non-combustible body. It has low thermal conductivity and slow heat migration. When it does not burn itself, it can also protect other structures of the system from adverse effects due to excessive heating. The material does not produce harmful gases at high temperatures, and its strength even increases slightly when the system temperature is below 600°C. The fireproof performance of air-entrained concrete can meet and meet the requirements of the Ministry of Public Security for fireproof materials, which broadens the scope of application of the system.

本发明提供的剪力墙保温体系价格低廉。只计算消耗的人工,材料,机械三项费用,该体系的造价约为32.57元/m2,而在相同条件下采用膨胀玻化微珠作为保温材料时,该体系的造价约为67.33元/m2The shear wall insulation system provided by the invention has low price. The cost of this system is about 32.57 yuan/m 2 only by calculating the three items of labor, material and machinery consumed, while under the same conditions, the cost of the system is about 67.33 yuan/m 2 m 2 .

本发明提供的施工方法中以加气混凝土层为剪力墙层浇注时的外模板。使得浇注混凝土时,剪力墙表面的混凝土能直接与加气混凝土接触。加气混凝土既具有普通混凝土的化学组成同时其表面还存在大量孔洞。采用该材料作为混凝土剪力墙层的外模板进行浇注剪力墙混凝土时,流动的混凝土浆体可进入加气混凝土表面的孔隙中,使得混凝土的水化反应可深入到加气混凝土层内部进行,硬化后混凝土剪力墙与加气混凝土之间形成受力能力强的嵌固结构。嵌固结构可有效解决传统保温层与剪力墙层粘结不牢,易产生空鼓脱落的现象。In the construction method provided by the invention, the aerated concrete layer is used as the outer template when the shear wall layer is poured. When pouring concrete, the concrete on the surface of the shear wall can directly contact with the air-entrained concrete. Air-entrained concrete not only has the chemical composition of ordinary concrete but also has a large number of pores on its surface. When the material is used as the outer formwork of the concrete shear wall layer to pour the shear wall concrete, the flowing concrete slurry can enter the pores on the surface of the air-entrained concrete, so that the hydration reaction of the concrete can go deep into the interior of the air-entrained concrete layer. , After hardening, the embedded structure with strong mechanical capacity is formed between the concrete shear wall and the air-entrained concrete. The embedded structure can effectively solve the phenomenon that the traditional insulation layer and the shear wall layer are not bonded firmly and are prone to hollowing and falling off.

除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.

附图说明 Description of drawings

构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1是本发明优选实施例的剪力墙保温体系局部结构示意图;Fig. 1 is the partial structural representation of the shear wall thermal insulation system of preferred embodiment of the present invention;

图2是本发明优选实施例的剪力墙保温体系施工过程局部剖视示意图;Fig. 2 is a partial sectional schematic diagram of the construction process of the shear wall thermal insulation system of the preferred embodiment of the present invention;

图3是图2的俯视剖视示意图;Fig. 3 is a top sectional schematic diagram of Fig. 2;

图4是本发明优选实施例的剪力墙保温体系施工过程局部剖视示意图;Fig. 4 is a partial sectional schematic diagram of the construction process of the shear wall thermal insulation system of the preferred embodiment of the present invention;

图5是剪切-拉伸实验中所用本发明体系试件的结构示意图;Fig. 5 is the structural representation of the system specimen of the present invention used in the shear-tensile experiment;

图6是劈拉实验所用本发明体系试件结构示意图;Fig. 6 is a schematic structural representation of the system test piece of the present invention used in splitting and pulling experiments;

图7是本发明所用混凝土多轴实验加载装置结构示意图;以及Fig. 7 is the structural representation of the concrete multiaxial experiment loading device used in the present invention; And

图8是本发明所用劈拉实验装加载置结构示意图。Fig. 8 is a schematic diagram of the structure of the loading device of the split-pull test device used in the present invention.

具体实施方式 detailed description

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.

参见图1,本发明提供的剪力墙保温体系包括现浇注剪力墙层1和加气混凝土层2,加气混凝土层2为砌筑。加气混凝土层2贴合设置于现浇注剪力墙层1的外侧,起到保温的作用。同时加气混凝土层2作为现浇注剪力墙层1的外模板发挥作用。替代浇注混凝土时需安装的外模板。现浇注剪力墙层1按常规施工方法进行浇注。为了增加体系的美观,还可在加气混凝土层2的外侧贴上饰面材料形成饰面层3。Referring to Fig. 1, the shear wall thermal insulation system provided by the present invention includes a cast-in-place shear wall layer 1 and an aerated concrete layer 2, and the aerated concrete layer 2 is masonry. The aerated concrete layer 2 is attached to the outside of the cast-in-place shear wall layer 1 to play the role of heat preservation. At the same time, the aerated concrete layer 2 functions as an external formwork for the cast-in-place shear wall layer 1 . It replaces the external formwork that needs to be installed when pouring concrete. Cast-in-place shear wall layer 1 is poured according to conventional construction methods. In order to increase the appearance of the system, a finishing material can also be pasted on the outside of the air-entrained concrete layer 2 to form a finishing layer 3 .

结合参见图2,为了增加现浇注剪力墙层1的强度,在浇注混凝土前,需在待浇注区域内设置多根垂直于加气混凝土层2的对拉螺杆230。每一根对拉螺杆230沿加气混凝土层2的纵向和横向错位分散排布。每一根对拉螺杆230的两端伸出体系,且每一根对拉螺杆230伸出体系的端部设有螺纹,3型构件250分别套设在对应对拉螺杆230的两端,再将螺帽旋拧于对应对拉螺杆230的两端的螺纹上,以锁死于3型构件250的外壁上,从而将对拉螺杆230固定。Referring to FIG. 2 , in order to increase the strength of the cast-in-place shear wall layer 1 , before pouring concrete, it is necessary to set a plurality of tension screws 230 perpendicular to the aerated concrete layer 2 in the area to be poured. Each tension screw 230 is arranged in a dislocation manner along the longitudinal direction and the lateral direction of the air-entrained concrete layer 2 . The two ends of each opposite-drawing screw 230 protrude from the system, and the ends of each opposite-drawing screw 230 protruding from the system are provided with threads, and the 3-type member 250 is respectively sleeved on the two ends of the corresponding opposite-drawing screw 230, and then The nuts are screwed on the threads corresponding to the two ends of the pulling screw 230 to be locked on the outer wall of the 3-type component 250 , thereby fixing the pulling screw 230 .

结合参见图3,现浇注剪力墙层1的一端内还可间隔设置多根水泥撑头220。每一水泥撑头220垂直加气混凝土层2安装,沿加气混凝土层2的纵向和横向交错分散排布。为进一步增强现浇注剪力墙层1的受力载荷,还可在现浇注剪力墙层1内挂设多根钢筋。钢筋垂直于对拉螺杆230,平行于加气混凝土层2。水泥撑头220、钢筋和对拉螺杆230组成网状的剪力墙钢骨架。该骨架包含于现浇注剪力墙层1内。Referring to FIG. 3 , a plurality of cement braces 220 may also be arranged at intervals in one end of the cast-in-place shear wall layer 1 . Each cement support head 220 is installed vertically to the air-entrained concrete layer 2 , and is arranged in a staggered manner along the longitudinal and transverse directions of the air-entrained concrete layer 2 . In order to further enhance the stress load of the cast-in-place shear wall layer 1 , a plurality of steel bars can also be hung in the cast-in-place shear wall layer 1 . The reinforcement is perpendicular to the tension screw 230 and parallel to the aerated concrete layer 2 . The cement support head 220, the steel bar and the tension screw rod 230 form a netted shear wall steel skeleton. The skeleton is included in the cast-in-place shear wall layer 1 .

上述体系的各层均可按常规方法制成。在浇注剪力墙层之前需安装内模板,内模板与加气混凝土层二者围成的区域即为剪力墙的浇注区域。在浇注时,内模板与加气混凝土层对浇注的混凝土起到支撑定型作用。浇注后拆除内模板即可。采用这种结构能节省安装工序,减少外模板的安装。同时由于浇注的混凝土直接与加气混凝土层接触,混凝土层凝固时能深入加气混凝土中形成嵌固结构,增强体系的粘结强度。Each layer of the above system can be made by conventional methods. The inner formwork needs to be installed before pouring the shear wall layer, and the area surrounded by the inner formwork and the aerated concrete layer is the pouring area of the shear wall. When pouring, the inner formwork and the air-entrained concrete layer play a role in supporting and shaping the poured concrete. After pouring, the inner formwork can be removed. Adopting this structure can save the installation procedure and reduce the installation of the outer formwork. At the same time, since the poured concrete is in direct contact with the air-entrained concrete layer, the concrete layer can penetrate deep into the air-entrained concrete to form an embedded structure when it solidifies, thereby enhancing the bonding strength of the system.

为使得加气混凝土层与2现浇注剪力墙层1之间的粘结性能较优,本发明的另一方面还提供了一种上述剪力墙保温体系的施工方法。该方法包括以下步骤:In order to improve the bonding performance between the aerated concrete layer and the cast-in-place shear wall layer 1, another aspect of the present invention also provides a construction method of the above-mentioned shear wall insulation system. The method includes the following steps:

首先垂直地面砌筑加气混凝土砖块,得到加气混凝土层2,加气混凝土层2的尺寸与现浇注剪力墙层1对应。在砌筑加气混凝土砖块2时按常规方法进行砌筑。Firstly, the aerated concrete bricks are laid vertically on the ground to obtain the aerated concrete layer 2, and the size of the aerated concrete layer 2 corresponds to the cast-in-place shear wall layer 1. Carry out masonry by conventional method when masonry aerated concrete block 2.

参见图2,安装位于加气混凝土层2内侧的内模板270,并根据安装对拉螺杆230的位置在内模板270和加气混凝土层2上相对设置安装孔。通过3型构件250将对拉螺杆230安装至安装孔中。之后再在加气混凝土层2的内侧安装内楞210。在内模板270的外侧安装外楞240。浇注现浇注剪力墙层1后内楞210和外楞240均需拆除。Referring to FIG. 2 , the inner formwork 270 located inside the air-entrained concrete layer 2 is installed, and the installation holes are relatively set on the inner formwork 270 and the air-entrained concrete layer 2 according to the position of the tension screw 230 installed. The pull screw 230 is installed into the installation hole through the 3-type member 250 . Install the inner flute 210 on the inside of the air-entrained concrete layer 2 afterwards. The outer corrugated 240 is installed on the outer side of the inner template 270 . Both the inner corrugation 210 and the outer corrugation 240 need to be removed after pouring the cast-in-place shear wall layer 1.

参见图3,在内模板270与加气混凝土层2围成的区域的一端安装水泥撑头220。多根水泥撑头220之间沿加气混凝土层2的横向和纵向交错分散安装。显然的此时也可以将多根钢筋挂设在水泥撑头220上。使得水泥撑头220、钢筋和对拉螺杆230在内模板270与加气混凝土层2围成的区域内形成网状钢骨架。Referring to FIG. 3 , a cement support 220 is installed at one end of the area enclosed by the inner formwork 270 and the air-entrained concrete layer 2 . A plurality of cement props 220 are interlaced and scattered along the horizontal and vertical directions of the air-entrained concrete layer 2 . Obviously, multiple steel bars can also be hung on the cement brace 220 at this time. The cement brace 220 , steel bar and tension screw 230 form a reticular steel skeleton in the area enclosed by the inner formwork 270 and the aerated concrete layer 2 .

参见图4,向内模板270与加气混凝土层2围成的区域内浇注混凝土,形成现浇注混凝土层1。加气混凝土层2起到浇注剪力墙外模板的作用,既可支撑现浇注混凝土层1,又可使现浇注混凝土层1与加气混凝土层2直接接触。混凝土浇注入该区域后,发生凝固,此时混凝土直接与加气混凝土层2的表面接触。混凝土的水化反应可深入到加气混凝土层内部进行,硬化后混凝土剪力墙与加气混凝土之间形成受力能力强的嵌固结构。嵌固结构可有效解决传统保温层与剪力墙层粘结不牢,易产生空鼓脱落的现象。Referring to FIG. 4 , concrete is poured into the area enclosed by the inner formwork 270 and the aerated concrete layer 2 to form a cast-in-place concrete layer 1 . The aerated concrete layer 2 plays the role of pouring the external formwork of the shear wall, which can not only support the cast-in-place concrete layer 1, but also make the cast-in-place concrete layer 1 and the aerated concrete layer 2 directly contact. After the concrete is poured into this area, it solidifies, and at this moment, the concrete is in direct contact with the surface of the air-entrained concrete layer 2 . The hydration reaction of concrete can go deep into the interior of the air-entrained concrete layer, and after hardening, an embedded structure with strong mechanical capacity is formed between the concrete shear wall and the air-entrained concrete. The embedded structure can effectively solve the phenomenon that the traditional insulation layer and the shear wall layer are not bonded firmly and are prone to hollowing and falling off.

当然为了增加加气混凝土层2与现浇注混凝土层1之间的粘结强度,在浇注现浇注混凝土层1前可按常规方法对加气混凝土层2进行预湿。Of course, in order to increase the bonding strength between the air-entrained concrete layer 2 and the cast-in-place concrete layer 1, the air-entrained concrete layer 2 can be pre-wetted according to conventional methods before pouring the cast-in-place concrete layer 1 .

剪力墙保温体系粘结性能实验Bonding Performance Experiment of Shear Wall Thermal Insulation System

1试验材料1 test material

试验用混凝土为复合硅酸盐水泥(编号P.C32.5)购自长沙市坪塘水泥厂,拌制得到混凝土,平均抗压强度为21.8MPa。加气混凝土(MU3.5级)购自长沙市长乐建材有限公司。参照《混凝土结构试验方法标准》(GB50152-92)及《蒸压加气混凝土性能试验方法》(GBT11969-2008),制造尺寸为600×150×150mm的试件。The concrete used in the test is composite Portland cement (No. P.C32.5) purchased from Changsha Pingtang Cement Factory, and the concrete obtained by mixing has an average compressive strength of 21.8MPa. Air-entrained concrete (MU3.5 grade) was purchased from Changsha Changle Building Materials Co., Ltd. Referring to "Standards for Test Methods of Concrete Structures" (GB50152-92) and "Test Methods for Performance of Autoclaved Aerated Concrete" (GBT11969-2008), a test piece with a size of 600×150×150mm was manufactured.

剪切-拉伸实验试件1参见图5,试件包括位于钢模320内侧的第一现浇注混凝土层340、加气混凝土层310和第二浇注混凝土层330。钢模320包括两相对放置的钢板。第一、第二现浇注混凝土层340、350的外侧分别与钢模320的内侧壁相接。加气混凝土层310设置于第一、第二现浇注混凝土层340、350之间。钢模320的外侧壁上还对称安装了两个吊环350。Shear-tension test specimen 1 Referring to FIG. 5 , the specimen includes a first cast-in-place concrete layer 340 , an air-entrained concrete layer 310 and a second cast-in-place concrete layer 330 located inside a steel mold 320 . The steel mold 320 includes two oppositely placed steel plates. The outer sides of the first and second cast-in-place concrete layers 340 and 350 are in contact with the inner side walls of the steel mold 320 respectively. The air-entrained concrete layer 310 is disposed between the first and second cast-in-place concrete layers 340 , 350 . Two lifting rings 350 are also symmetrically installed on the outer wall of the steel mold 320 .

试件生产方法:将加气混凝土砌块切割为100mm×150mm×150mm,固定于尺寸为600mm×150mm×150mm的钢模320中央。向加气混凝土砌块上浇水后,在水加气混凝土砌块的两侧与钢模320之间浇注新拌制普通混凝土。浇注完成后将试件置于振动台上,振捣3分钟成型,振捣完成后以湿麻袋覆盖试件,静置24小时后拆除试件两侧的钢模320。为了更接近施工时的状态,试件采用覆盖浇水养护,养护时间为28天。养护完成后用混凝土打磨机打磨试件两侧普通混凝土保护层直至露出粗骨料,然后用高强环氧树脂胶结剂将钢模320粘贴至试件的外侧,静置24小时。The production method of the test piece: cut the aerated concrete block into 100mm×150mm×150mm, and fix it in the center of the steel mold 320 with the size of 600mm×150mm×150mm. After pouring water on the aerated concrete block, freshly mixed ordinary concrete is poured between both sides of the water aerated concrete block and the steel form 320 . After pouring, place the test piece on a vibrating table, vibrate for 3 minutes to form, cover the test piece with a wet sack after vibrating, and remove the steel molds 320 on both sides of the test piece after standing for 24 hours. In order to be closer to the state during construction, the specimens were cured by covering and watering, and the curing time was 28 days. After the curing is completed, use a concrete grinder to grind the ordinary concrete protective layer on both sides of the specimen until the coarse aggregate is exposed, and then use a high-strength epoxy resin cement to paste the steel mold 320 to the outside of the specimen and let it stand for 24 hours.

劈拉实验试件2参见图6,试件尺寸为100×150×150mm,包括彼此贴合的加气混凝土层310和第二浇注混凝土层330。生产方法:先堆砌加气混凝土层310并在与之相对面间隔设置模板,在模板与加气混凝土层310之间浇注第二浇注混凝土层330。待第二浇注混凝土层330干透后,拆除模板得到试件。As for the splitting test specimen 2, see FIG. 6 , the specimen size is 100×150×150 mm, and includes an aerated concrete layer 310 and a second poured concrete layer 330 attached to each other. Production method: first stack the air-entrained concrete layer 310 and set a formwork on the opposite surface at intervals, and pour the second poured concrete layer 330 between the formwork and the air-entrained concrete layer 310 . After the second poured concrete layer 330 is completely dry, the formwork is removed to obtain a test piece.

劈拉实验对比例试件按《膨胀聚苯板薄抹灰外墙外保温系统》(JG149-2003)的规定,用胶粘剂将聚苯板粘贴至已砌筑好的剪力墙外壁上,尺寸为100×150×150mm。所用胶粘剂为常用如聚氨酯胶粘剂等。The comparative sample of the split-pull test was used to stick the polystyrene board to the outer wall of the shear wall with an adhesive according to the regulations of "Expanded Polystyrene Board Thin Plastering Exterior Wall External Thermal Insulation System" (JG149-2003), and the size It is 100×150×150mm. Adhesives used are commonly used such as polyurethane adhesives and the like.

2实验设备及实验方案2 Experimental equipment and experimental plan

试件剪切-拉伸实验Specimen Shear-Tension Test

采用结构如图7示的混凝土多轴实验加载装置进行测试。混凝土多轴实验加载装置包括安装于试件1上方的反力架410、面向试件1固定于反力架410上的应力传感器400、与应力传感器400一端相连的千斤顶430、安装于试件1左侧的固定钢架440、安装于试件1右侧的拉力器、用于安放试件1的小车460和放置小车460的试验台490。试件1安放于底部安装了轮子的小车460上。小车460包括间隔放置的第一小车和第二小车。第一小车和第二小车间隔放置于试验台490上。试件1中的第一混凝土层340放置于第一小车上,第二混凝土层330放置于第二小车上。试件1的加气混凝土层310悬空。试件1一侧的固定钢架440通过钢绞线450与试件1一侧的吊环350相连。试件1另一侧的吊环350正对拉力器。拉力器包括可调式滑轮470和位于该滑轮470下方的拉力加载器480。试件1另一侧的吊环350通过钢绞线450与拉力加载器480相连,钢绞线450搭接于滑轮470上。拉力加载器480为盛放砝码的吊篮。千斤顶430的一端与试件1中加气混凝土层310的顶部相接。The concrete multiaxial experimental loading device with the structure shown in Figure 7 was used for testing. The concrete multi-axis experimental loading device includes a reaction frame 410 installed above the specimen 1, a stress sensor 400 fixed on the reaction frame 410 facing the specimen 1, a jack 430 connected to one end of the stress sensor 400, and a jack 430 installed on the specimen 1. The fixed steel frame 440 on the left side, the tension device installed on the right side of the test piece 1, the trolley 460 for placing the test piece 1 and the test stand 490 for placing the trolley 460. The test piece 1 is placed on the trolley 460 with wheels installed on the bottom. The trolley 460 includes a first trolley and a second trolley spaced apart. The first trolley and the second trolley are placed on the test stand 490 at intervals. The first concrete layer 340 in the test piece 1 was placed on the first trolley, and the second concrete layer 330 was placed on the second trolley. The air-entrained concrete layer 310 of the specimen 1 is suspended. The fixed steel frame 440 on one side of the test piece 1 is connected to the suspension ring 350 on one side of the test piece 1 through a steel strand 450 . The suspension ring 350 on the other side of the test piece 1 faces the tensioner. The tensioner includes an adjustable pulley 470 and a tension loader 480 located below the pulley 470 . The suspension ring 350 on the other side of the specimen 1 is connected to the tension loader 480 through the steel strand 450 , and the steel strand 450 is lapped on the pulley 470 . The tension loader 480 is a hanging basket for holding weights. One end of the jack 430 is in contact with the top of the aerated concrete layer 310 in the test piece 1 .

当需要对试件1的轴向受力能力进行测试时,在拉力加载器480的吊篮内放置砝码。试件1一侧的钢绞线450被拉紧,试件1另一侧的钢绞线450也被拉紧。试件1承受侧向拉力。When it is necessary to test the axial force bearing capacity of the specimen 1 , a weight is placed in the hanging basket of the tension loader 480 . The steel strand 450 on one side of the test piece 1 is tensioned, and the steel strand 450 on the other side of the test piece 1 is also tensioned. Specimen 1 is subjected to lateral tension.

当需要对试件1的剪应力受力能力进行检测时,通过固定小车460底部的轮子,保持小车静止。通过千斤顶430对试件1施加向下的压力。千斤顶430所施力作用于加气混凝土层310上,在加气混凝土层310与第一、第二混凝土层340、330之间产生纵向剪应力。千斤顶430所施加力可由应力传感器400测定。When the shear stress capacity of the test piece 1 needs to be tested, the wheels at the bottom of the trolley 460 are fixed to keep the trolley still. Downward pressure is applied to the test piece 1 by the jack 430 . The force exerted by the jack 430 acts on the air-entrained concrete layer 310 to generate longitudinal shear stress between the air-entrained concrete layer 310 and the first and second concrete layers 340 and 330 . The force exerted by the jack 430 can be measured by the strain sensor 400 .

本试验所用千斤顶430的最大压力值为10吨。根据《混凝土结构试验方法标准》(GB50152-92)的要求对所加剪应力进行分级加载,剪应力的大小通过最大量程为5t的应力传感器400及其配套的应力测试仪读出。侧向拉力值通过实际放入吊篮内的砝码质量换算得到。The maximum pressure value of the jack 430 used in this test is 10 tons. According to the requirements of "Concrete Structure Test Method Standard" (GB50152-92), the added shear stress is loaded in stages, and the magnitude of the shear stress is read by the stress sensor 400 with a maximum range of 5t and its supporting stress tester. The lateral tension value is obtained by converting the mass of the weight actually placed in the hanging basket.

试件劈拉实验Specimen Split Pull Test

采用如图8所示的劈拉实验装加载置进行试验。该装置包括位于试件2顶端和底部的加压机压板500。压板500面对试件2的一面上均设置了角钢510。角钢510的尖锐端正对试件2中加气混凝土层310和第二浇注混凝土层330的相接面。实验时,开动加压机压板500向试件2下压,角钢510的尖锐端使加气混凝土层310和第二浇注混凝土层330的相接面受力,从而测定试件2中二者相接面的受力能力。加压机所加压力可从加压机仪表上读取。对比例试件也按上述条件进行实验。The test was carried out using the loading device of the splitting test device shown in Figure 8. The device includes press plates 500 located at the top and bottom of the test piece 2 . Angle steels 510 are provided on the side of the pressing plate 500 facing the test piece 2 . The sharp end of the angle steel 510 faces the contact surface of the air-entrained concrete layer 310 and the second poured concrete layer 330 in the test piece 2 . During the experiment, the pressure plate 500 of the press machine is started to press down on the specimen 2, and the sharp end of the angle steel 510 makes the contact surface of the air-entrained concrete layer 310 and the second poured concrete layer 330 bear force, so as to measure the relative strength of the two in the specimen 2. The bearing capacity of the interface. The pressure applied by the press can be read from the gauge of the press. The comparative sample was also tested under the above conditions.

试验中需记录的内容包括:Items to be recorded during the test include:

①每次试件发生破坏时,所受侧向拉应力值;①The value of the lateral tensile stress when the specimen is damaged each time;

②每次试件发生破坏时,所受剪应力值;②The value of the shear stress when the specimen is damaged each time;

③每次试件发生破坏后破坏面的形态。③ The shape of the failure surface after each specimen failure.

3试件测试结果及其说明3 Specimen test results and their explanations

试件的破坏面类型包括纯界面破坏、界面-材料破坏和材料破坏三种脆性破坏。The failure surface types of the specimen include three brittle failures: pure interface failure, interface-material failure and material failure.

第一类:纯界面破坏。试件破坏时有劈裂声响,试件从加气混凝土层与现浇注混凝土层相接界面处破坏,分为2块,试件发生界面破坏时的荷载值要显著低于发生材料破坏时的荷载值。试件的破坏表面是整体破坏,造成这种现象的原因是由于当加载达到某一定值时加气混凝土层310与混凝土层粘结的界面上同时达到极限粘结强度,从而使整个粘结界面同时发生错位而破坏。The first category: pure interface damage. There is a splitting sound when the specimen is damaged. The specimen is destroyed from the interface between the aerated concrete layer and the cast-in-place concrete layer and is divided into two pieces. The load value of the specimen when the interface is damaged is significantly lower than that when the material is damaged load value. The failure surface of the specimen is overall failure, which is caused by the fact that when the loading reaches a certain value, the bonded interface between the air-entrained concrete layer 310 and the concrete layer reaches the ultimate bond strength at the same time, so that the entire bonded interface Simultaneously dislocation and destruction.

第二类:界面-材料破坏。试件破坏时有劈裂声响,试件破坏成2~3块。试件破坏界面为斜面,该斜面从加气混凝土层310内部延伸至加气混凝土层310与第一或第二浇注混凝土层330或340相接面处。试件发生界面-材料破坏时的荷载值介于材料破坏与界面破坏之间。The second category: interface-material failure. When the specimen was broken, there was a splitting sound, and the specimen was broken into 2~3 pieces. The failure interface of the specimen is an inclined plane, and the inclined plane extends from the inside of the air-entrained concrete layer 310 to the joint surface between the air-entrained concrete layer 310 and the first or second poured concrete layer 330 or 340 . The load value when interface-material failure occurs in the specimen is between material failure and interface failure.

第三类:材料破坏。试件破坏时有劈裂声响,试件破坏成2~3块。试件发生材料破坏时破坏面均处于加气混凝土层310中,加气混凝土层310与第一、第二浇注混凝土层330、340界面保存完好。试件受力最大时出现材料破坏。The third category: material damage. When the specimen was broken, there was a splitting sound, and the specimen was broken into 2~3 pieces. When material failure occurs in the specimen, the failure surfaces are all in the air-entrained concrete layer 310, and the interface between the air-entrained concrete layer 310 and the first and second poured concrete layers 330, 340 is well preserved. Material failure occurs when the specimen is subjected to the maximum force.

拉应力和剪应力由试件所受侧向力和竖向力按常用公式计算得到。各试件试验结果见表1。Tensile stress and shear stress are calculated from the lateral force and vertical force on the specimen according to common formulas. The test results of each specimen are shown in Table 1.

表1试件剪切-拉伸试验结果Table 1 Specimen shear-tensile test results

试件劈拉实验Specimen Split Pull Test

对试件2进行5次压力不同的实验,并记录发生破坏时试件2所受压力及其强度,结果列于表2中。Five experiments with different pressures were carried out on specimen 2, and the pressure and strength of specimen 2 were recorded when failure occurred. The results are listed in Table 2.

表2试件2劈拉实验结果Table 2 Splitting test results of specimen 2

实验编号 experiment number 1 1 2 2 3 3 4 4 5 5 平均值 average value 压力值(kN) Pressure value (kN) 13.70 13.70 11.00 11.00 14.40 14.40 21.40 21.40 15.70 15.70 15.24 15.24 强度(Mpa) Strength (Mpa) 0.63 0.63 0.50 0.50 0.67 0.67 0.98 0.98 0.71 0.71 0.70 0.70

4结论4 Conclusion

由表1可见,试件1~9均非界面破坏,说明本发明提供的剪力墙保温体系中加气混凝土层与现浇注混凝土层之间粘结紧密,不易出现脱落,即使侧向力达到400kg,竖向力达到20.16KN时,仍然不出现界面破坏。说明本发明提供的体系相对现有方法制得的保温体系来说,界面粘结性能更优。It can be seen from Table 1 that none of test pieces 1 to 9 are interface damaged, indicating that in the shear wall insulation system provided by the present invention, the aerated concrete layer and the cast-in-place concrete layer are closely bonded, and it is not easy to fall off, even if the lateral force When the vertical force reaches 400kg and the vertical force reaches 20.16KN, there is still no interface failure. It shows that the system provided by the present invention has better interfacial bonding performance than the thermal insulation system prepared by the existing method.

由表2可见,试件2可承受纵向压力高达15.24kN,强度达0.7Mpa。而对比例试件在相同条件下,仅能承受0.2Mpa。说明采用本发明提供的方法制得的保温体系粘接强度更大,不易脱落。It can be seen from Table 2 that specimen 2 can withstand a longitudinal pressure of up to 15.24kN and a strength of 0.7Mpa. The comparative sample can only withstand 0.2Mpa under the same conditions. It shows that the thermal insulation system prepared by the method provided by the invention has higher bonding strength and is not easy to fall off.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (4)

1. a construction method for shear wall thermal insulation system, is characterized in that, described shear wall thermal insulation system comprises cast-in-place note shearing wall layers and aerated concrete layer, and described aerated concrete layer laminating is arranged at the outside of described cast-in-place note shearing wall layers; Described aerated concrete layer is the exterior sheathing of described cast-in-place note shearing wall layers, and described aerated concrete layer is for building layer by laying bricks or stones;
Also comprise multiple Screw arbor with nut at both-ends and multiple cement fastener, described Screw arbor with nut at both-ends and described cement fastener are installed in described cast-in-place note shearing wall layers respectively vertical described aerated concrete layer;
Multiple described Screw arbor with nut at both-ends to misplace dispersion arrangement respectively along the vertical and horizontal of described aerated concrete layer; Multiple described cement fastener is installed in one end of described cast-in-place shear wall layer, and to misplace respectively dispersion arrangement along the vertical and horizontal of described aerated concrete layer;
This wall construction method, comprises the following steps:
1) first vertical ground builds gas concrete fragment of brick by laying bricks or stones, obtains aerated concrete layer, and the size of aerated concrete layer is corresponding with cast-in-place note shearing wall layers;
2) be positioned at the inner formword inside aerated concrete layer, and on inner formword and aerated concrete layer, be oppositely arranged installing hole according to the position of installing Screw arbor with nut at both-ends; By 3 type components, Screw arbor with nut at both-ends is mounted in installing hole; Stupefied in the inner side of aerated concrete layer is installed again afterwards; Install outer stupefied in the outside of inner formword; In after pouring into a mould cast-in-place note shearing wall layers, stupefied and outer stupefied all need is removed;
3) in the one end in the region that inner formword and aerated concrete layer surround, cement fastener is installed; Horizontal and vertical staggered dispersion along aerated concrete layer between many cement fasteners is installed;
4) to fluid concrete in the region that inner formword and aerated concrete layer surround, form cast-in-place note layer of concrete, obtain described shear wall thermal insulation system;
In described step 3) before, multiple Screw arbor with nut at both-ends and multiple cement fastener are installed between described aerated concrete layer and described inner formword;
Also comprise the many reinforcing bars be installed in described cast-in-place note shearing wall layers, described reinforcing bar hang on described cement fastener, and vertical described Screw arbor with nut at both-ends; Described reinforcing bar, described cement fastener and Screw arbor with nut at both-ends form net-shaped steel skeleton in described cast-in-place note shearing wall layers.
2. the construction method of shear wall thermal insulation system according to claim 1, is characterized in that, also comprises the finish coat be installed on outside described aerated concrete layer.
3. the construction method of shear wall thermal insulation system according to claim 1, it is characterized in that, after the described Screw arbor with nut at both-ends of installation and cement fastener, and in described step 3) before, stupefied in the outside of described aerated concrete layer is installed, install outer stupefied in the outside of described inner formword; Described interior stupefied and described outer stupefied parallel to each other and be parallel to described aerated concrete layer.
4. the construction method of shear wall thermal insulation system according to claim 1, is characterized in that, in described step 3) before, described aerated concrete layer is prewetted.
CN201210189674.1A 2012-06-08 2012-06-08 Shear wall heat insulation system and construction method thereof Expired - Fee Related CN102758491B (en)

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CN108996960A (en) * 2018-07-20 2018-12-14 宁波普利凯建筑科技有限公司 A kind of preformed self thermal insulation shear wall

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